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www.cemcosteel.com FIRE MANAGEMENT PRODUCTS TRACK 1000 TECHNICAL PRODUCT GUIDE Effective September 1, 2014

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Page 1: FIRE MANAGEMENT PRODUCTS - AWCI · Effective September 1, 2014. ... other materials or systems are restricted by design, compressibility, elasticity, or bond strength characteristics

www.cemcosteel.com

FIRE MANAGEMENTPRODUCTS

TRACK 1000

TECHNICAL PRODUCT GUIDE

Effective September 1, 2014

Page 2: FIRE MANAGEMENT PRODUCTS - AWCI · Effective September 1, 2014. ... other materials or systems are restricted by design, compressibility, elasticity, or bond strength characteristics

FAS TRACK 1000™

ARCHITECT SPECIFIED CONTRACTOR PREFERRED

RE-THINK FIRE CAULKING:FAS Track 1000 requires NO fire sealant or fire spray when used on solid concrete construction or when used with spray applied fireproofing at fluted pan decks for 1 and 2 hour fire rated walls.

FAS Track costs up to 25% LESS than other brands claiming the same type of fire/acoustical/sound abatement.

With FAS Track 1000 you are guaranteed that once installed the intumescent tape will not wear off, tear off, or fall off, making it the most reliable intumescent track on the market.

On fluted deck applications mineral wool can be replaced with spray applied fireproofing, this assembly will not require any additional fire spray or fire caulking

CODE COMPLIANCEFAS Track 1000 meets current building codes and its unique profile design provides industry solutions for meeting deflection requirements where other materials or systems are restricted by design, compressibility, elasticity, or bond strength characteristics.

FAS Track 1000 has no restrictions providing 100% unencumbered movement. FAS Track 1000 has been tested for compliance with Section 713.3 of the 2009 and 2012 IBC and 2010 CBC and is listed with UL Underwriters Laboratories in accordance with:

n UL 2079: Tests for Fire Resistance of Building Joint Systems.

n ASTM E 1966: Standard Test Method of Fire Tests of Firestop Systems.

n ULC S115-M95: Standard Method of Fire Tests of Firestop Systems.

n ICC-ESR 2012 *Pending

n ASTM E-119 Standard Test Methods for Fire Tests of Building Construction and Materials

n Sound tested in accordance to ASTM E90-09

SEISMIC REQUIREMENTSFAS Track 1000 is approved for Class III cycling requirements, 500 cycles at 30 cycles per minute,meeting seismic building codes requirements. The class III movement provides design advantages over mastic reliant systems which are currently limited to class II (wind sway) capabilities of 500 cycles at 10 cycles per minute.

AIR LEAKAGE RATINGAir leakage tests conducted for compliance with Section 713.6 of the 2009 and 2012 IBC and 2010 CBC are witnessed by UL on conditions using FAS Track as the joint treatment established L-Ratings of less than 1 CFM per lineal foot. Any rating below 1 CFM is also considered the best possible L-Rating. This is achieved with the FAS Track 1000 profile which provides a consistent seal against the drywall.

TECHNICAL ASSISTANCEFor technical questions and assistance please call 1.800.775.2362 or 1.800.416.2278. Email [email protected] or visit our website at www.cemcosteel.com

SOUND BENEFITS: Whether the protection you need is Fire, Air (Smoke), or Sound FAS Track 1000 is all the protection you need in one easy application.

Sound tests were performed at Western Electro-Acoustic Laboratory in Southern California to prove that the FAS Track 1000 profile will maintain maximum STC ratings without secondary acoustic sealant applications. In fact several sound tests were conducted with a ½” to ¾” open joint at the head-of-wall and with a sealed head-of-wall joint on the same wall assembly. Both open and closed joints rendered the exact same STC rating proving that no sound is lost through the open head of wall joint.

Sound tests were also conducted on a 2-1/2” wide stud double wall a.k.a. plumbing-wall or chase-wall with a single layer on both sides rendered an STC rating of 60. Adding one layer to only one side of the double wall increased the STC rating to 63.

The UBC requires Sound Transmission Class (STC) ratings and Impact Insulation Class (IIC) ratings for dwelling units, which include hotels, motels, apartments, condominiums, dormitories, and monasteries to be at a minimum 50 STC or IIC rating. Sound ratings can be greatly reduced through sound flanking paths. To reduce flanking paths drywall should be sealed tight to the framing member around the perimeter.

Page 3: FIRE MANAGEMENT PRODUCTS - AWCI · Effective September 1, 2014. ... other materials or systems are restricted by design, compressibility, elasticity, or bond strength characteristics

BW-S-0024

FAS Track 1000

WW-D-0104

Bottom of Wall Static Joint Assembly Rating 2 Hour

HW-D-0624 (Option 1)

Vertical Wall Tie Into Concrete Slab Assembly Rating 2 Hour

FAS TRACK 1000 DETAILS ¾” JOINT PROTECTION FOR 1* AND 2 HOUR FIRE RATED WALLS

CEMCOFAS TRACK 1000BT

5/8" TYPE "X"DRYWALL

12" JOINT

PROTECTION

#8 x 1/2" FRAMINGSCREW

CONCRETE SLAB

METAL STUDBY DESIGN

TYPICAL STEELFASTENERS BY DESIGN

DRYWALL SCREW1" LOWER THANTRACK LEG

DRYWALL SCREW

5/8" TYPE "X" DRYWALL

CONCRETE

METAL STUDBY DESIGN

TYPICAL STEELFASTENERS BY DESIGN

CEMCOFAS TRACK DL 1000

“A”Track Member Width

(inch)Flange Size

(inch)Length

(ft)Steel Thickness

mils (gauge)

2 ½, 3 5/8, 4, 6 and 8 2” 10 33 (20)43 (18) 54 (16)

US Patent 8,640,415 B2

“A”Track Member Width

(inch)Flange Size

(inch)Length

(ft)Steel Thickness

mils (gauge)

2 ½, 3 5/8, 4,6 and 8 1 ¼” 10

30 (20) 43 (18) 54 (16)

US Patent 8,640,415 B2

FAS Track 1000 DL / FAS Track 1000 (BT)

HW-D-0554 CHASE WALL

#8 x 1/2" FRAMINGSCREWCEMCO FAS TRACK 1000

(TAPE ON FINISH SIDE ONLY)

5/8" TYPE "X"DRYWALL

METAL STUDSPACING BY DESIGN

CONCRETE SLAB

3/4" JOINTPROTECTION

DRYWALL SCREW1" LOWER THANTRACK LEG

FAS TRACK 1000

5/8" TYPE "X" DRYWALL

3/4" JOINTPROTECTION

#8 x 1/2" FRAMINGSCREW

CONCRETE SLAB

METAL STUDBY DESIGN

TYPICAL STEELFASTENERS BY DESIGN

DRYWALL SCREW1" LOWER THANTRACK LEG

“A”Track Member Width

(inch)Flange Size

(inch)Length

(ft)

Steel Thickness mils

(gauge)

2 ½, 3 5/8, 4, 6 and 8 2 ¾” 10 20, 18, 16

US Patent # 8,640,415,B2

*Single Layer of 5/8” type “X” Gypsum Panel For 1 Hour Fire Rating

Standard Chase Wall, Concrete Slab Assembly Rating 2 Hour

Concrete Slab Assembly Rating 2 Hour

Page 4: FIRE MANAGEMENT PRODUCTS - AWCI · Effective September 1, 2014. ... other materials or systems are restricted by design, compressibility, elasticity, or bond strength characteristics

FAS J-TRACK (SHAFT WALL) ¾” JOINT PROTECTION FOR 1* AND 2 HOUR FIRE RATED WALLSAdditional joint systems can be found @ www.cemcosteel.com

HW-D-0525 HW-D-0525 (2)

HW-D-0622 HW-D-0625

Shaft Wall, Directly Under Beam Assembly Rating 2 Hours

Additional UL Joint System for FAS J-Track can be found at www.cemcosteel.com

“A”

Track Member Width(inch)

Flange Size (inch)

Length(ft)

Steel Thickness mils (gauge)

2 ½, 4, and 6 1 ½” short leg 2 ½” long leg

10 33 20

US Patent #8,640,415 B2

HW-D-0653FAS J-Track

Shaft Wall, Concrete Slab Assembly Rating 2 Hours

Shaft Wall, Perpendicular To Fluted Deck Assembly Rating 2 Hours

Shaft Wall, Perpendicular To Fluted Deck Assembly Rating 2 Hours

CEMCO FASJ- TRACK

1" SHAFT LINER

MINERAL WOOL

CONCRETE SLAB

5/8" TYPE "X" DRYWALL

34" JOINT PROTECTION

CONCRETE SLABOR FLUTED METALDECK WITHCONCRETE FILL

STEEL BEAM

STRUCTURALFIREPROOFING(THICKNESS BY OTHERS)

EXPANDED METALLATH

1/2" x 20 GA. Z-BAR OR16 GA. CRC @ 16" O.C.

MINERAL WOOL ORSPRAY FIREPROOFING

CH STUD

5/8" TYPE "X" DRYWALL1" SHAFT LINER

MINERAL WOOL

38" NOMINAL GAP

(3 4" JOINT PROTECTION)

CEMCO FAS J-TRACK

8"

Standard Shaft Wall, Parallel & Cantilever Under Beam Assembly Rating 2 Hours

WITH CONCRETE FILL

MINERAL WOOL

TYPICAL STEELFASTENERS BY DESIGN

RECTORSEALFLAMESAFE/BIOSTOPSPRAY OVER MINERALWOOL (12" OVERLAPMETAL) ON ONE SIDEONLY

CH STUD

5/8" TYPE "X" DRYWALL1" SHAFT LINER

CEMCO FAS J-TRACK

38" NOMINAL GAP

(3 4" JOINT PROTECTION)

FLUTED METAL DECKWITH CONCRETE FILL

MINERAL WOOL

TYPICAL STEELFASTENERS BY DESIGN

CH STUD

5/8" TYPE "X" DRYWALL1" SHAFT LINER

CEMCO FAS J-TRACK

38" NOMINAL GAP

(3 4" JOINT PROTECTION)

SPRAY FIREPROOFING

STEEL BEAM

MINERAL WOOL ORSPRAY FIREPROOFING

CONCRETE SLAB OR FLUTEDMETAL DECK WITH CONCRETE FILL

STRUCTURAL STEELFIREPROOFING(THICKNESS BY OTHERS)

1/2" x 20 GA. Z-BAR OR16 GA. CRC @ 16" O.C.

CH STUD

5/8" TYPE "X" DRYWALL1" SHAFT LINER

MINERAL WOOL

38" NOMINAL GAP

(34" JOINT PROTECTION)

CEMCO FAS J-TRACK

*Single Layer of 5/8” type “X” Gypsum Panel For 1 Hour Fire Rating

Page 5: FIRE MANAGEMENT PRODUCTS - AWCI · Effective September 1, 2014. ... other materials or systems are restricted by design, compressibility, elasticity, or bond strength characteristics

FAS Track 1000 Fluted Deck Details For 1* And 2 Hour Fire Rated Walls Additional joint systems can be found @ www.cemcosteel.com

HW-D-0620 (2)

HW-D-0620

HW-D-0550

HW-D-0652

Standard Wall, Parallel And Directly Under Fluted Deck Assembly Rating 2 Hour

HW-D-0514

Standard Wall, Perpendicular To Fluted Deck Assembly Rating 2 Hour

Standard Wall, Parallel & Offset Under Fluted Deck Assembly Rating 2 Hour

Standard Wall, Gypsum Wallboard Ceiling Assembly Rating 2 Hour

WITH CONCRETE

SPRAY FIREPROOFING

CEMCOFAS TRACK 1000

DRYWALL SCREW1" LOWER THANTRACK LEG

5/8" TYPE "X"DRYWALL

38" NOMINAL GAP

(34" JOINT PROTECTION)

#8 x 1/2" FRAMING SCREW

METAL STUDBY DESIGN

SPACING BY DESIGN

5/8" TYPE "X"DRYWALL

#8 x 1/2" FRAMINGSCREW

3/4" JOINT PROTECTION

CEMCO FAS TRACK 1000

CONCRETE DECK

DRYWALL SCREW1" LOWER THANTRACK LEG

METAL STUDSPACING BY DESIGN

5/8" TYPE "X"DRYWALL

#8 x 1/2" FRAMINGSCREW

3/4" JOINT PROTECTION

CEMCO FAST RACK 1000

MINERAL WOOL

CONCRETE DECK

DRYWALL SCREW1" LOWER THANTRACK LEG

FASTENERS BY DESIGN CONCRETE SLAB

OPEN WEB TRUSS ORJOIST

FURRING CHANNEL @24" O.C.

58" TYPE "C" GYPSUM

WALLBOARD

CEMCOFAS TRACK 1000

DRYWALL SCREW1" LOWER THANTRACK LEG

5/8" TYPE "X"DRYWALL

38" NOMINAL GAP

(34" JOINT PROTECTION)

#8 x 1/2" FRAMING SCREW

METAL STUDBY DESIGN

HW-D-0518

FLUTED METAL DECK WITHCONCRETE FILL

1/2" x 20 GA. Z-BAR OR16 GA. CRC BY DESIGN

5/8" TYPE"X" DRYWALL

FIREPROOFING ORMINERAL WOOL

3.4 EXPANDEDRIB LATH

METAL STUDBY DESIGN

STEEL BEAM

STRUCTURAL STEELFIREPROOFING(THICKNESS BY OTHERS)

3/4" JOINTPROTECTION

#8 x 1/2" FRAMINGSCREW

CEMCO FASTRACK 1000

TYPICAL STEELFASTENERS BY DESIGN

DRYWALL SCREW1" LOWER THANTRACK LEG

Standard Wall, Cantilevered Under Beam Assembly Rating 2 Hour

Standard Wall, Perpendicular To Fluted Deck Assembly rating 2 Hours

FLUTED METAL DECKWITH CONCRETE FILL

MINERAL WOOLRECTORSEALFLAMESAFE/BIOSTOPSPRAY (1/2" OVERLAPMETAL) ON ONE SIDEONLY

TYPICAL STEELFASTENERS BY DESIGN

CEMCOFAS TRACK 1000

DRYWALL SCREW1" LOWER THANTRACK LEG

5/8" TYPE "X"DRYWALL

3/4" JOINTPROTECTION

#8 x 1/2" FRAMINGSCREW

METAL STUDBY DESIGN

*Single Layer of 5/8” type “X” Gypsum Panel For 1 Hour Fire Rating

Page 6: FIRE MANAGEMENT PRODUCTS - AWCI · Effective September 1, 2014. ... other materials or systems are restricted by design, compressibility, elasticity, or bond strength characteristics

FAS Track 1000 Fluted Deck Details For 1* and 2 Hour Fire Ratings Additional joint systems can be found @ www.cemcosteel.com

HW-D-0551 HW-D-0553

HW-D-0573 HW-D-0623 I-Beam Penetration at Shaft Wall

Standard Wall, @ Fluted Deck Beam Penetration Assembly Rating 2 Hours

Shaft Wall, @ Fluted Deck Beam Penetration Assembly Rating 2 Hours

HW-D-0524

Standard Chase Wall, Perpendicular To Fluted Deck Assembly Rating 2 Hours

Standard Wall, Centered Directly Under Beam Assembly Rating 2 Hours

FIRE PROOFING ORMINERAL WOOL

STEEL BEAM

STRUCTURAL STEELFIREPROOFING(THICKNESS BY OTHERS)

1/2" x 20 GA. Z-BAR OR16 GA. CRC BY DESIGN.

3/4" JOINT PROTECTION

5/8" TYPE"X" DRYWALL

#8 x 1/2" FRAMINGSCREW

FLUTED METAL DECK WITHCONCRETE FILL

CEMCO FASTRACK 1000

METAL STUDBY DESIGN

TYPICAL STEEL FASTENERSBY DESIGN

DRYWALL SCREW1" LOWER THANTRACK LEG

#8 x 1/2" FRAMING

SCREWCEMCO FAS TRACK 1000(TAPE ON FINISH SIDE ONLY)

5/8" TYPE "X"DRYWALL

METAL STUDSPACING BY DESIGN

RECTORSEAL/FLAMESAFE/BIOSTOPSPRAY 1/2" OVERLAPMETAL ( ON ONE SIDEONLY)

MINERAL WOOLFLUTED METAL DECKWITH CONCRETE FILL

3/4" JOINTPROTECTION

DRYWALL SCREW1" LOWER THANTRACK LEG

MINERAL WOOL STUFFEDBETWEEN FRAMING ANDFIREPROOFING 50%COMPRESSED

(2) LAYERSDRYWALL

Z-CLIP

CEMCOFAS TRACK 1000

METAL STUD

DRYWALL CUTAROUND I-BEAM WITH2" GAP

38" NOMINAL GAP

(34" JOINT PROTECTION)

I-BEAM

BIOSTOP SPRAYOVER MINERAL WOOLAND 1/2 OVERLAPONTO DDA BEFOREDRYWALL ISINSTALLED (ONE SIDEOF WALL ONLY)

CEMCOFAS TRACK 1000

FAS STRAP

MINERAL WOOL STUFFEDBETWEEN FRAMING ANDFIREPROOFING 50%COMPRESSED

(2) LAYERSDRYWALL

Z-CLIP

CEMCOFAS J-TRACK

CH STUD

DRYWALL CUTAROUND I-BEAM WITH2" GAP

38" NOMINAL GAP

(34" JOINT PROTECTION)

I-BEAM

BIOSTOP SPRAYOVER MINERAL WOOLAND 1/2 OVERLAPONTO DDA BEFOREDRYWALL ISINSTALLED (ONE SIDEOF WALL ONLY)

CEMCOFAS J-TRACK

Standard Wall, Parallel & Directly Under Deck Flute Assembly Rating 2 Hours

FLUTED METAL DECK

FILLED WITH CONCRETE CEMCO FAS STRAP

MIN. #6 FRAMINGSCREW BY DESIGN

TYPICAL STEELFASTENERS BY DESIGN

CEMCOFAS TRACK 1000

DRYWALL SCREW1" LOWER THANTRACK LEG

5/8" TYPE "X"DRYWALL

3/4" JOINTPROTECTION

#8 x 1/2" FRAMINGSCREW

METAL STUDBY DESIGN

1/2" to 1 1/4" intumescent strip

10 3/6"

*Single Layer of 5/8” type “X” Gypsum Panel For 1 Hour Fire Rating

Page 7: FIRE MANAGEMENT PRODUCTS - AWCI · Effective September 1, 2014. ... other materials or systems are restricted by design, compressibility, elasticity, or bond strength characteristics

The Innovators of Quality Framing and Lath Systems CEMCO FAS 093X Specification Sheet

CEMCO’s FAS-093X Fire Rated control joint is a composite control joint with intumescent tape factory applied to the back side of the

control joint. The FAS-093X has been tested according to UL-2079 “Test For Fire Resistance of Building Joint Systems” and is used to

relieve stresses of expansion and contraction of drywall interior partitions or ceilings running in a horizontal or vertical direction. The

opening is protected by an orange plastic tape to indicate the fire rating. This tape is removed after joint compound has been applied and

the finish is completed. The section is fabricated from hot-dipped galvanized steel complying with ASTM A653, and ASTM A1003 Grade

33 Type H for 33 Ksi yield strength steel 13 mil thickness.

CALIFORNIA EXPANDED METAL LATH PRODUCTS CO.

Corporate Headquarters:

263 North Covina LaneCity of Industry, CA 91744Phone: 800.775.2362Fax: 626.330.7598

1001-A Pittsburg Antioch HwyPittsburg, CA 94565Phone: 925.473.9340Fax: 925.473.9341

490 Osage StreetDenver, CO 80204Phone: 303.572.3626Fax: 303.572.3627

8600 Will Rogers BlvdFt. Worth, TX 76140Phone: 817.568.1525Fax: 817.568.2759

N0 Fire Sealant

No Drywall Rips

NO Mineral Wool

1 and 2 hour Fire Ratings

Single Step Application

US Patent 8,671,632

Page 8: FIRE MANAGEMENT PRODUCTS - AWCI · Effective September 1, 2014. ... other materials or systems are restricted by design, compressibility, elasticity, or bond strength characteristics

800.775.2362 WWW.CEMCOSTEEL.COM

Corporate Headquarters &Main Manufacturing Facility

Northern CaliforniaManufacturing Facility

263 North Covina LaneCity of Industry, CA 91744

Phone: 800.775.2362Fax: 626.330.7598

1001-A Pittsburg Antioch HwyPittsburg, CA 94565

Phone: 925.473.9340Fax: 925.473.9341

Denver ColoradoManufacturing Facility

490 Osage StreetDenver, CO 80204

Phone: 303.572.3626Fax: 303.572.3627

8600 Will Rogers BlvdFt. Worth, TX 76140

Phone: 817.568.1525Fax: 817.568.2759

Ft. Worth TexasManufacturing Facility

Effective September 1, 2014

EQ 4.1 LOW-EMITTING MATERIALS – ADHESIVES AND SEALANTS:FAS Track’s intumescent fire-resistive seal is a solid, factory-applied layer, so it is not required to comply with the Adhesives and Sealants VOC limits. Moreover, because BlazeSeal provides all the fire protection required for many partitions, no spray-applied smoke seals or elastomeric fire-resistive sealants are required, so their VOC contributions are eliminated.

IEQ 4.6 LOW-EMITTING MATERIALS – CEILING AND WALL SYSTEMS (LEED FOR SCHOOLS): This credit does not apply to FAS Track. Only the gypsum board and the wall coverings are required to be tested.

IEQ 9 ENHANCED ACOUSTICAL PERFORMANCE (LEED FOR SCHOOLS): FAS Track improves the Sound Transmission Class (STC) of partitions, and can even eliminate the need for acoustical sealant at the head of partitions. Its resilient BlazeSeal layer helps damp sound transmission of partitions around core learning spaces and can help achieve this credit.

For other LEED credit contributions, see HYPERLINK “http://www.cemcosteel.com” www.cemcosteel.com and click “LEED Certification”.

If you have any questions, concerns, or clarifications, please contact our Technical Services Department at (800) 416-2278 or HYPERLINK “http://www.cemcosteel.com” www.cemcosteel.com.

FAS Track™ represents an environmental advancement for interior partition construction. Its resilient intumescent layer of Blaze Seal makes it a one-piece solution to acoustical and fire resistive head assemblies. FAS Track’s partition head assembly eliminates most bridging, elastomeric sealants, mineral wool, and the need to cut drywall to fit the flutes of decking. FAS Track reduces scraps and waste and often does not require any sealant to be applied to the head of wall joint. Resources are saved, and indoor air quality is improved.

FAS Track contributes to a number of LEED credits in the 2009 New Construction, Core and Shell, Commercial Interiors, and Schools rating systems.

RESOURCE CONSERVATION: Because even very short pieces of FAS Track are used in construction, very little is wasted. Scraps as small as 16 inches are often retained. The metal portion of smaller scraps can be recycled, once the BlazeSeal is peeled off by hand. For projects with high targets for MR 2 Construction Waste Management, this method of recycling FAS Track scraps will contribute to this credit.

MR CREDIT 4 RECYCLED CONTENT: Like all of CEMCO’s framing products, FAS Track contributes 32.7% recycled content to this credit.

IEQ 3.2 INDOOR AIR QUALITY MANAGEMENT PLAN – BEFORE OCCUPANCY: If the Air Testing option is selected by the project team, FAS Track is a valuable player in achieving this credit. FAS Track eliminates the need for spray-applied smoke seal and elastomeric fire sealant. It also can take the place of acoustical sealant in some assemblies. With no solvents and very low VOC content, FAS Track significantly reduces indoor air pollution. The Air Testing option is difficult to achieve, and every bit of indoor pollution that FAS Track eliminates from the project increases the chances of success.

FAS TRACK’S ENVIRONMENTAL BENEFITS AND LEED CONTRIBUTIONS