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1 Fine-Scale Modeling Approaches for Two-Phase Flow Sanjoy Banerjee CUNY Distinguished Professor of Chemical Engineering Director, The CUNY Energy Institute City College New York, The City University of New York email: [email protected] Collaborators: Frederic Gibou, Jean-Christophe Nave, Vittorio Badalassi, Djamel Lakehal Keynote Lecture, Grenoble, France September 11, 2008

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Page 1: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

1

Fine-Scale Modeling Approaches for Two-Phase Flow

Sanjoy BanerjeeCUNY Distinguished Professor of Chemical

EngineeringDirector, The CUNY Energy Institute

City College New York,The City University of New York

email: [email protected]: Frederic Gibou, Jean-Christophe

Nave, Vittorio Badalassi, Djamel Lakehal

Keynote Lecture, Grenoble, France

September 11, 2008

Page 2: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

2

Main Topics

1. Approaches to fine-scale modeling

2. Interface tracking methods

3. Phase field simulations

4. Level-set and ghost fluid

5. Boundary fitting DNS: physical insights

6. Conclusions

Page 3: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

3

Interface Resolving Methods

Page 4: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

4

Interface Tracking Approaches

1. Phase Field

2. Boundary fitting: low steepness waves

3. Implicit interface tracking:

4. Level set/ghost fluid

5. VOF/MARS

6. Explicit tracking/Lagrangian

Page 5: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

5

Why a phase-field approach ?

Diffuse interface approach facilitates numerical convergence

Equations of motion for material rather than boundary

Simulations to realistic length and time scales

Simple – order parameter distinguishes between fluid material

Page 6: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

6

Semi-Implicit Procedure (Majorization)

Semi-implicit method using a majorization technique (example for Euler method):

If the method is unconditionally stable. For the nonlinear term in we write

and let

Result: we remove the fourth and second order time step restrictions!

12 1 21n n

n n n n n nC Cv C a a

t Peµ χ µ µ

++−

+ ⋅∇ = ∇ + ∇ ⋅ ∇ − ∇ ∆r

1 max2

a χ≥

( ) ( )2 C Cψ ψ′ ′′∇ = ∇ ⋅ ∇( )' Cψ

( )( ) ( )1 1max 1 12 2

a Cψ ψ′′ ′′= = ± =( ) 2' 0C Cµ βψ α= − ∇ =

Page 7: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

7

Model Structure

( ) ( )( ) 1TvRe v v p v v C

t Caϑ µ∂ + ⋅∇ = −∇ + ∇ ⋅ ∇ + ∇ + ∇ ∂

rr r r r r rr r r r

1Cv C

t Peλ µ∂ + ⋅∇ = ∇ ⋅ ∇

∂r

3 2C C Cµ = − − ∇

2

2, ,

3

c c c c

c

U U U URe Pe Ca

M

ρ ξ ξ αη ηη β β ξ σ

= = = =

is the chemical potential

Order parameter C (conserved form): Model H

Page 8: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

8

Free Energy: Landau-Ginzburg Form

Free energy A[C]:

At equilibrium the functional A[C] will be a minimum with respect to variations of the function C:

Surface tension , Interface thickness

is the homogeneous free energy (e.g. double well pot.)

is the gradient free energy

[ ] ( ) 21

2A C C Cβψ α

Ω

= + ∇∫

( ) 2' 0A

C CC

δµ βψ αδ

= = − ∇ =

ψσ αβ∝ αξ β∝

2C∇

Page 9: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

9

Double-well Potential and Interface Thickness

Page 10: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

10

Falling Drop on Free Surface

Page 11: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

11

Rayleigh Taylor Instability

Page 12: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

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Rayleigh Taylor Instability (Cont’d)

Page 13: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

13

Drop Coalescence

Page 14: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

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Phase Separation: Density Mismatch

Critical (50/50) Not Critical (20/80)

Page 15: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

15

Self Assembled Nanostructure

IBM has trumpeted a nanotech method for making microchip components which it says should enable electronic devices to continue to get smaller and faster. Current techniques use light to help etch tiny circuitry on a chip, but IBM is now using molecules that assemble themselves into even smaller patterns.

Page 16: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

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Phase Diagram/Structure

Page 17: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

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Model Structure: Level Set

( ) ( )( ) ( )

( ) ε

εεε

επε

µµηηηµρρλλλρ

>Φ<Φ<−

<ΦΦ+Φ+

=

=Φ−+=Φ=Φ−+=Φ

sin1

1

21

0

e wher)1(

where)1(

21

21

H

H

H

( ) ( ) ( ) ( ) ( )

( ) Φ∇Φ∇=⋅∇=Φ

∂Φ∂ΦΦ−Φ+

∂∂

+∂∂−=Φ

∂∂+Φ

∂∂

nnK

xKg

xx

puu

xu

t i

i

i

ij

i

ji

j

i

rr and

δσρτρρ

Page 18: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

18

Model Structure: Level Set

( ) ( )( ) ( )

( ) ε

εεε

επε

µµηηηµρρλλλρ

>Φ<Φ<−

<ΦΦ+Φ+

=

=Φ−+=Φ=Φ−+=Φ

sin1

1

21

0

e wher)1(

where)1(

21

21

H

H

H

( ) ( ) ( ) ( ) ( )

( ) Φ∇Φ∇=⋅∇=Φ

∂Φ∂ΦΦ−Φ+

∂∂

+∂∂−=Φ

∂∂+Φ

∂∂

nnK

xKg

xx

puu

xu

t i

i

i

ij

i

ji

j

i

rr and

δσρτρρ

Page 19: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

19

The Level Set Approach

Forcing Φ to be a distance function (reinitialization)

The Level set equation

Page 20: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

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Applications: Bubble Mergers

Page 21: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

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Applications: Bubble Interface Interaction

Page 22: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

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Ghost Fluid Method

Sharp treatment of interfacial changes

N – local interface normal

T1/T2 – local interface tangents

P – pressure tensor

tau – viscous tress tensor

Sigma – surface tension

Kappa – local interface curvature

[.] denotes the local interface jump condition

Page 23: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

23

2D Vertical Falling Liquid Films: Analysis of a Wave: Streamlines

Re= 69

We= 0.2785

Page 24: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

24

Wave Effects on Interfacial Scalar Transfer

Page 25: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

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Turbulent Film Flow (Vortices Scaled Up)

Page 26: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

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Coherent Structures: Turbulent Film Flow

Page 27: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

27

Gas-driven Two-phase Flow

Page 28: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

28

Vortices in gas-driven flow

Page 29: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

29

Drop Vaporisation

Page 30: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

30

Film Boiling

Page 31: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

31

Temperture Contours

Page 32: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

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Convergence on Mesh Refinement

Page 33: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

33

g Steam & water cocurrent or countercurrentg Low steepness wave field (ak = 0.01-0.17,

capillary/gravity ripples)g Variable Pr/Sc, shear velocities u*, and

subcooling/superheating

Condensation

Page 34: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

34

Comparison of RELAP5 predicted values for the interfacial heat transfer coefficient in subcooled boiling vs. McMasters University data

Scalar transfer: sheared interfaces

Page 35: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

35

Canonical Problem

Physical Analog

Page 36: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

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DNS Problem Schematic

Fractional time step taken in gas and liquid domains

Finer grid on liquid side for mass transfer calculations

Mass TransferMass Transfer

TTbulk,Lbulk,L

TTbulk,Gbulk,G

TTIntInt

Page 37: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

37

DNS method

• Pseudo-spectral DNS solver (Fourier-Fourier-Chebyshev).

• Uses mapping in the gravity direction (De Angelis, 1998).

• Based on a projection method.

• Grid resolution: typically 128X128X129 (each domain)

• Alternate solution of gas and liquid domains

• Fractional steps in each domain: interfacial stress from gas

• Interfacial velocity from liquid to gas

Page 38: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

38

Non-Orthogonal Mapping

The equations are expressed in new coordinate system.

Page 39: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

39

Boundary Fitting Method

2

2

PrRe

1

ij

jx

T

x

Tu

t

T

∂∂=

∂∂+

∂∂

j

j

i

i

ij

i

j

i

x

u

x

u

x

p

x

uu

t

u

∂∂

∂∂+

∂∂−=

∂∂+

∂∂

;Re

12

2

0=∂∂+

∂∂

j

jx

fu

t

fInterface advection

( )[ ]( )[ ]

=

=

=⋅⋅−

=+⋅∇−−+⋅⋅−

LG

LG

iGL

LGGL

TT

uu

tn

fFr

nWe

ppnn

0

011

Re

1

ττ

ττ

Interfacial jump conditions

Page 40: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

40

Interfacial Motion

Page 41: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

41

Interfacial heat transfer

τρ uTTC

qK

bulkp)(

int

int

−=+

Interfacial shear

HTC (flat & wavy interface); Pr=1

Heat Transfer at the Interface

Page 42: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

42

Gas Side Heat Flux vs. Shear Stress(DeAngelis et al 1997, DeAngelis 1998, DeAngelis et al 2000)

Heat Flux

Shear Stress

Page 43: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

43

Liquid Side Heat Flux vs. Shear Stress(DeAngelis et al 1997, DeAngelis 1998, DeAngelis et al 2000)

Heat Flux

Shear Stress

Page 44: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

44

Shear stress distribution by quadrant: gas & liquid sides

Page 45: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

45

Surface Renewal Prediction(Banerjee 1990, DeAngelis et al 1997, DeAngelis 1998, DeAngelis et al 2000)

Experiment (Rashidi and Banerjee Phys. Fluids A2 1827 (1990)) + DNS (Lombardi, De Angelis and Banerjee Phys. Of Fluids 8 1643 (1996)) suggest:

Time between burst

Lines between ejections and sweeps:

From surface renewal theory:

Liquid side: mobile boundary

D ~ molecular diffusivity; ~ time between renewals.

Liquid side:

Gas side:

35~

2

*

νuT

tE

E=+

LiiL

iL

LL

uuScK ρτ=*

*

5.0

; 0.11 ~ DNS ; 0.15 to0.1~

90~

2

*

νuT

tB

B=+

tK RLD=

GiiG

iG

GG

uuScK ρτ=*

*

3/1

; 0.075 ~ DNS ; 0.09 to0.07~

t R

Page 46: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

46

Prediction versus experiment(DeAngelis et al 1997, DeAngelis 1998, DeAngelis et al 2000)

Comparison with the data by Wanninkhof and Bliven (1994). The outlying points are large amplitude waves that were breaking.

Comparison of Eq. 1 with wind-wave tank gas transfer data from (Ocampo-Torres et al.) Assuming Sc =660.

Comparison of Eq. 2 for moisture flux coefficient with data from Ocampo-Torres et al. (1994)

Page 47: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

47

Bubble column mass transfer(Cockx et al 1995)

Page 48: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

48

( )[ ] ( )( )[ ]

==

=⋅

−Γ=⋅

=⋅⋅−

=−Γ++⋅∇−−+⋅⋅−

GLLG

iLG

LG

iGL

LGGL

RTT

tuR

u

R

Rnu

Ru

tn

RfFr

nWe

ppnn

ρρ

ττ

ττ

/;

01

11

0

0111

Re

1

2

22

nTJa

nTJa

G

G

GL

L

L ⋅∇−⋅∇=ΓPrRePrRe

2- Apply Energy jump conditions:

1- Solve Navier Stokes Eqs. in each domain:

Page 49: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

49

DNS vs. model

Page 50: Fine-Scale Modeling Approaches for Two-Phase Flow...1 Fine-Scale Modeling Approaches for Two-Phase Flow SanjoyBanerjee CUNY Distinguished Professor of Chemical Engineering Director,

50

Conclusions

Interface capturing models provide a framework that can elucidate many supergird features of two-phase flow structures.

Fine-scale modeling such as DNS can clarify closure relationships, e.g. for condensation.

Implicit interface capturing on an Euleriangrid using GFM or phase field is attractive and perhaps can be combined with LBM for bulk fluid computations in future for parralelization.