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    ANALYSIS OF FINANCIAL STATEMENT

    EXECUTIVE SUMMARY

    INDUSTRY PROFILE

    The healthy growth in the industrial sector achieved during 2005-2006 has continued during the

    current year as well with overall industrial growth (measured in terms of the index of Industrial

    Production) growing at a rate of 8.5 percent during the April- September 2004-05 compared with 6.2

    percent achieved during the same last year.

    The existing installed capacity in the industry is of the order of 4500 MW thermal, 1345

    MW of Hydro and about 25 MW of gas based power generation equipment per annum and

    manufacturing units depending upon the needs and their capacity are augmenting the capacity.

    COMPANY PROFILE

    THE CROMPTON GREAVES GROUP

    Col. R.E.B. Crompton founded R.E.B. Crompton & Company in 1878. The company was merged

    with F.A. Parkinson in 1927 to form Crompton Parkinson Ltd. Greaves Cotton and Company,

    established by James Greaves in 1859, was appointed as their concessionaire in India.

    In 1937, Crompton Parkinson established Crompton Parkinson Works Ltd. in Bombay as a wholly

    owned Indian subsidiary. In collaboration with Greaves Cotton, it also established a sales

    organization, Greaves Cotton & Crompton Parkinson Ltd. In 1947, just before India's independence,

    Lala Karam Chand Thapar, an eminent Indian industrialist, bought Greaves Cotton when the

    company was put up for sale. With this acquisition, Karam Chand Thapar gained control of several

    associated companies such as Crompton Parkison Works, Greaves Cotton and Crompton Parkinson

    Company.

    The name Crompton Greaves Limited was adopted on August 2, 1966, following a court-directed

    amalgamation of Greaves Cotton and Crompton Parkinson Ltd.

    Over the years, the company has evolved into one of India's largest private sector enterprises.

    After the acquisition of theBelgium-based Pauwels Trafo/Pauwels Group in May 2005, Crompton

    Greaves was ranked amongst the world's top ten electrical transformer manufacturers. The companysubsequently acquired a host of companies outside India. These includeGanz(Hungary), Microsol

    (Ireland), Sonomatra (France), MSE Power Systems (USA)and ZIV (Spain).

    Crompton Greaves is a part of the US$4 billionAvantha Group, and is headquartered in a self-

    owned landmark building CG House at Worli, Mumbai. In 2009, reflecting its global presence and

    diverse businesses, Crompton Greaves adopted a new brand identity and is known as CG.

    http://en.wikipedia.org/wiki/Belgiumhttp://en.wikipedia.org/wiki/Belgiumhttp://en.wikipedia.org/wiki/Belgiumhttp://en.wikipedia.org/wiki/Ganzhttp://en.wikipedia.org/wiki/Ganzhttp://en.wikipedia.org/wiki/Ganzhttp://en.wikipedia.org/wiki/Hungaryhttp://en.wikipedia.org/wiki/Hungaryhttp://en.wikipedia.org/wiki/Hungaryhttp://en.wikipedia.org/wiki/Irelandhttp://en.wikipedia.org/wiki/Irelandhttp://en.wikipedia.org/wiki/Irelandhttp://en.wikipedia.org/wiki/Francehttp://en.wikipedia.org/wiki/Francehttp://en.wikipedia.org/wiki/Francehttp://en.wikipedia.org/wiki/USAhttp://en.wikipedia.org/wiki/USAhttp://en.wikipedia.org/wiki/USAhttp://en.wikipedia.org/wiki/Spainhttp://en.wikipedia.org/wiki/Spainhttp://en.wikipedia.org/wiki/Spainhttp://en.wikipedia.org/wiki/Avantha_Grouphttp://en.wikipedia.org/wiki/Avantha_Grouphttp://en.wikipedia.org/wiki/Avantha_Grouphttp://en.wikipedia.org/wiki/Avantha_Grouphttp://en.wikipedia.org/wiki/Spainhttp://en.wikipedia.org/wiki/USAhttp://en.wikipedia.org/wiki/Francehttp://en.wikipedia.org/wiki/Irelandhttp://en.wikipedia.org/wiki/Hungaryhttp://en.wikipedia.org/wiki/Ganzhttp://en.wikipedia.org/wiki/Belgium
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    Crompton Greaves made series of acquisitions overseas which includes[4]-ZIV Group for Euro 150

    Mn, QEI Inc, provider of SCADA and automation systems for $30.0 Mn and Emotron Group, a

    power electronics and engineering company, for $82.3 Mn (57.8 Mn Euros).

    In September 2012, HSBC Global Investment Funds raised its stake in Crompton Greaves from

    1.29% to 2.68% through bulk deal on BSE for R92.73 Cr.

    In March 2009, Crompton Greaves acquired 41% stake in Avantha Power & Infrastructure Limited

    for R227Cr.

    Mr Gautam Thapar is the Chairman of the Board and Mr Laurent Demortier is the Managing

    Director and CEO of the company.

    OBJECTIVES OF THE STUDY

    To study on the financial performance of the company for the past 5 years.

    To bring out the results of financial statements through ratio analysis.

    To study about the Crompton Greaves Company Limited, Mandideep in general.

    To study the financial position of the company.

    SCOPE OF THE STUDY

    The scope of the study is the covered area for the purpose of study. The study is limited to

    Plant M7 (unit of CG ltd).

    METHODOLOGY

    Methodology is the systematic method or an activity, which is used to collect the

    information required to complete this project work.

    The data is collected by 2 methods:

    1. Primary data

    2. Secondary data.

    Primary data is collected through collecting information from company officers, from external guide.

    http://en.wikipedia.org/wiki/Crompton_Greaves#cite_note-4http://en.wikipedia.org/wiki/Crompton_Greaves#cite_note-4http://en.wikipedia.org/wiki/Crompton_Greaves#cite_note-4http://en.wikipedia.org/wiki/Crompton_Greaves#cite_note-4
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    Secondary data, which is secondary in nature i.e. already, collected information this secondary data

    is collected through Companys Annual Report and discussion with them.

    Interpretation of:

    Balance sheet

    Profit and loss account

    Annual reports

    INTRODUCTION OF THE STUDY

    The accounting process begins with the recording of transactions in the books of primary

    entry. The accounting information resulting from the transactions so recorded gets posted in to

    various accounting heads in the ledger. In the ledger each account is balanced at the end of an

    accounting period and a summary of all balances in the various accounting heads from the ledger is

    prepared which is known as trial balance from such trial balances and after effecting certain

    adjustments considered necessary (which is dependent on the particular accounting system followed

    by the organizations) the financial statements relating to the accounting period are prepared.

    NEED FOR THE STUDY

    There are some questions, which arise from the study of financial statements. These could

    be Is Companys profitability adequate? Why is a profit low in spite of increased sales? Why is

    there liquidity problem though profitability is good? Why no reasons for changes in assets, liabilities

    and equity between two dates? Why no dividends are paid though there are good profits? From

    where have come cash flows and how they are applied? These and many other questions need

    answers, which can be possible when the financial statements are suitably analyzed

    Thus financial statement analysis deals with meaningful interpretation of financial data

    available in financial statements to serve specific purpose of organizations of such data for their

    decision making .this involves identifying the purpose and selecting suitable means of analysis.

    Financial statement analysis is essentially purposive.

    ABOUT THE ORGANIZATION

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    Crompton Greaves group of companies are a century old company which comprises of over

    20 companies with a total turnover of over Rs.1200crores and personnel strength of over 25000

    workers, engineers and managers.

    In the history of India industry, a significant event was the rise of Crompton Greaves group of

    company.

    The Crompton Greaves stands for excellence in engineering, quality and reliability. The business

    areas of the group companies reflects its diversity, process control equipment and machine tools,

    rotating electrical machines, internal combustion, engines, computers etc.

    The company started with manufacture of AC Motors 1984. Today CG manufactures diversified

    product range consisting of AC Motors, AC Generators, Transformers, DC Motors and Electric

    equipments. The Unit-II in Mandideep, Crompton Greaves Company limited is a subsidiary of

    Crompton Greaves (PLANT M-7). It manufactures AC Motors and AC Generators.

    INDUSTRY PROFILE

    The healthy growth in the industrial sector achieved during 2003-04 has continued during the current

    year as well with overall industrial growth (measured in terms of the index of Industrial Production )

    growing at a rate of 7.9 percent during the April- September 2004-05 compared with 8.5 percent

    achieved during the same last year.

    The worldwide electric power industry provides vital services essential to modern life. It provides

    the nation with the most prevalent energy form known in historyelectricity. It advances the nations

    economic growth and productivity; promotes business development and expansion; and provide

    solid employment opportunities to workers globally in general and India in particular. It is a robust

    industry that contributes to the progress and prosperity of our nation. Today the electric power

    industry operates in a hybrid model of competition and regulation. The worldwide electrical and

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    electronics industry is growing at a fast pace which consist of manufacturers, suppliers, dealers,

    electricians, electronic equipment manufacturers.

    Power industry restructuring, around the world, has a strong impact on Asian power industry as well.

    Indian power industry restructuring with a limited level of competition, since 1991, has already been

    introduced at generation level by allowing participation of independent power producers (IPPs). The

    new Electricity Act 2003 provides the provision of competition in several sectors. It is felt that the

    prevailing condition in the country is good only for wholesale competition and not for the retail

    competition at this moment.

    As per the recent survey, the global electric & electronic market is worth $1, 03.8 billion, which is

    forecasted to grow to $ 1,216.8 billion at the end of the year 2008. If we talk of electric & electronic

    production statistics, the industry accounted for $ 1,025.8 billion in 2006, which is forecasted to

    reach $1,051.5 billion in future.

    Size of the Electric/ Electronic Industry

    Top three electric and electronic goods manufacturing countries in the world are;

    United States of America, Japan and Korea respectively, The United States of America being the

    largest producer of electronic products worldwide contributes the total share of around 21%

    furthermore; USA is at the forefront to have the largest market share with around 29% in the global

    market.

    The worlds electrical market size was $ 1038.8 billion in 2006, since last year an increase of 10.6%

    is forecasted to grow even more. The industrial electrical goods industry size was $ 651.3 billion,

    contributing around 62.7% of the total. With regard to electronics parts and components sector, the

    total market share was around $ 282.7 billion i.e.; 27.2% while home electronics was 104.7 billion.

    This figure is supposed to increase in this decade.

    Major Production and Export Centers

    As electronic manufacturing industry is growing with a fast pace, Western Europe is developing

    gradually to contribute this industry. Western Europe comprising of 16 countries is contributing

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    around 22% of the global market. Simultaneously, Eastern Europe is forecasted to grow about $ 24

    billion in 2013 from $ 9 billion in 2006.

    If we talk of Asia Pacific region, China, Japan, North & South Korea, Singapore and India are the

    top manufacturer of electrical and electronic products. Among these Asian countries, China is

    becoming the manufacturing region of electronic products on the globe.

    In United States of America, cities like New York, Atlanta, Colorado, Detroit, Florida, and New

    England, San Diego, San Francisco, and Texas can be named as industrial hubs of electronics

    industry.

    At present, Asia is growing with more speed in comparison to America and Europe. In 2002, Asia

    occupied 41% of total electronics market share, which grew up to 56% in 2007. Those days are not

    far away when Asia will become the market leader globally.

    Future Outlook of Electric & Electronic Industry

    Totally, the electrical and electronic industry is experiencing phenomenon and remarkable changes

    worldwide. The worldwide electronics industry is distinguished by fast technological advances and

    has grown rapidly than most other industries over the past 30 years.

    Products are heading towards new destinations where cost is less than other place with higher costs

    involved. These places offer the most long term potential for market growth. Companies indulged in

    manufacturing electrical products are investing a lot on research and development for the best

    products to meet the demand of the market. They are manufacturing the products with the best

    quality at reduced cost due to many competitors.

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    COMPANY PROFILE

    THE CROPMTON GREAVES GROUP

    A significant event in history of Indian industry was the rise of the Crompton Greaves Group

    of companies to a multibillion conglomerate. The Chairmen Mr. Gautam Thaper Crompton Greaves

    strongly believed that a companys progress was determined by the integration of man and his

    intellect with technological growth and environment.

    The first Cropmton Greaves product 1200 KV Capacitive Voltage Transformer was an

    innovation far ahead of its time a product designed wholly with the customer in mind. It ultimatelybecame an instrument of wealth for an entire society. The group is committed to innovation, quality

    and continuing technological advancement. This is evident in there and customs designed products,

    which have already gained a worldwide reputation for meeting critical industrial needs. The

    companys growth within the country and their entry into global market is based on their highly

    skilled Human resource and their vast distribution network. We have some of the best engineering

    and technical brains in the country, who have made their mission immensely productive and

    successful.

    CG at a glance

    A countrys progress has been closely linked to effective harnessing and use of electrical

    energy for the benefit of its people. Cropmton Greaves Electric Companys endeavor has been to

    contribute cost effective solutions in all application of electricity. They are actively involved in

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    supplying electrical industrial electronic equipment, systems to industry, agriculture and utilities. In

    all these ventures, their focus has been to provide state of the art technology that can living standards

    and thereby make the environment a better place to live in.

    In the words of Mr. Gautam Thapar:

    My faith is in the human intellect. It gives us our means to create wealth by directing our

    talents towards procedure work. And therefore, freedom for individual ability is the only way a

    society can prosper. After all, you cannot distribute wealth unless you first create it. And you cannot

    create it unless you know how

    His words breathe the spirit with the Crompton Greaves industrial journey began. And this

    spirit has continued through the passage of time. CG Ltd. An ISO 9001 certified company was

    established in 1966 with its registered office at worli in Mumbai. As a part of diversification activity,

    CG PLANT-M7. started another unit at Mandideep in 1969, to manufacture Electric motors ranging

    from fractional horsepower to motor up 20HP. Under the leadership of Shri Gautam Thapar CG

    PLANT-M7 Was started in Mandideep Crompton Greaves Electric Company is the pioneer in India

    in the manufacture of quality equipments like AC and DC electric motors, generators, welding

    equipments, controls equipments transformers etc.

    The company started with manufacture of AC Motors in 1984. Today CG M7 manufacturers

    diversified product range consisting of AC Motors, AC Generators, Transformers, DC Motors and

    Electronic Equipments. The M7 in Mandideep, Crompton Greaves Electric Company Limited is a

    subsidiary of Crompton Greaves Electric Company Limited. It manufactures AC Motors and AC

    Generators.

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    EMPLOYEES PROFILE

    KEC Ltd. has a strong employee base. It has maintained fully trained and experienced workers. It

    values its employees and the employees are considered the real Asset of the company.

    The employees are very hard working and dedicated towards the growth of the company. The

    employee base can be depicted based on the number of employees in each section.

    SECTION NO. OF EMPLOYEES

    Canteen 09

    Central Planning Dept. 05

    Production Dept. 32

    Engineering Dept. 13

    Finance Dept. 14

    Forwarding Dept. 03

    General Stores 12

    MED 03

    Marketing Dept. 07

    Packing Dept. 32

    MMD and MSD 17

    Personnel Dept. 04

    Quality Assurance Dept. 73

    Reception 01

    ----------

    229

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    0

    MILESTONES IN THE HISTORY OF KEC

    1966 ---- CG established at Mumbai.

    1948 -- A new era opens for Indian CG PLANT-M7produces the countrys very first

    AC Motors

    1954 ---- Impatient for progress, the company gets into product diversification producing its first

    transformers.

    1956 ---- First transformer manufactured.

    1958 --- A critical power situation inspires production of the countrys first

    transformers.

    1963 ---- The patient of breakdown continues. DC motors and DC generators roll off the

    assembly line.

    1965 ---- Market demand increases. Indias first motorized gear unit joins the CG PLANT-M7

    product range.

    1966 ---- Intensive research and development sets the pace for production of the first induction

    heating equipment.

    1982 ---- New collaborations. Better products. Thyristor, Converters, made in collaboration with

    Thorn EMI, U.K.

    1987 ---- Introduction of CNC systems and factory automation.

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    1989 ---- More collaboration. More products. With Fuji of Japan for investors and with Toshiba of

    Japan for UPS

    1991 ----Toyo Denki collaboration for motors and generators up to 10MW/ MVA. Production of

    technologically advanced large DC motors and large AC machines in collaboration with AEG

    Daimler Benz of Germany up to 20MW

    1992 ---- The company starts production of Hi- Tech CRT based CNC systems.

    1993 ---- Cropmton Greaves Electric becomes the first company in India to receive ISO 9001

    certification for its entire product range and for all its manufacturing units.

    1995 ---- Took over Voltas Transformer and started manufacturing plant at Tumkur for

    Manufacturing units

    1996 ---- Celebrated Golden jubilee and started manufacture of wind turbine.

    2001 ---- Company restructure.

    2002 ---- First test lab was started at Tumkur.

    2003 ---- Received NVLAP certificate test lab.

    2004 ---- Customer Excellence Certificate.

    COLLABORATION

    CG provides the latest technology products to customers. Towards this, it has entered into

    collaboration with foreign companies apart from indigenous research and development efforts. Some

    of the major collaboration is:

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    2

    AC induction motors ---- AEG, Germany

    AC generators ---- AEG, Germany

    Cast resin transformer ----- OCREV, Italy

    Inverters ----- Fuji Electric, Japan

    Vector control inverters ---- University of Wuppertal, Germany

    Uninterruptible power systems ---- Toshiba Corporation, Japan

    CNC Controls ---- ADOLPH numerical controls.

    Ltd, UK

    Transformers ---- Peebles Electric Ltd.

    Wind turbine generators ---- Wind energy group, UK.

    CG PRODUCTS AND SEVICES

    Power Systems Industrial Systems Consumer Products

    Transformers and Motors: High/Low VoltageAC&DC

    Fans

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    Reactors

    Switchgear

    Products-

    MV/HV/EHV/UHV

    Generators/Alternators Appliances

    nstrument

    Transformers-

    MV/HV/EHV/UHV

    ractionMotors/Alternators/Control

    Electrics

    Lighting

    Power Quality

    Solutions

    FHP/Commercial Motors Pumps

    T&D

    Systems/Engineering

    Solutions

    Railway Signaling andCoach Applications

    Home Automation

    Protection Control &

    Automation

    Drives and Automation Integrated Security Systems

    Services for Power

    Systems

    Stampings andLaminations

    Wiring Accessories

    Transformer &

    Switchgear

    Components

    Services for IndustrialSystems

    LV Switches & Panel Products

    ORGANISATION SET UP OF CGL

    BOARD OF DIRECTORS

    The Board of Directors is vested with the responsibility of guiding and reviewing the Company`soverall Management philosophy and direction; and, influencing the CG Group`s Global footprintand business perspective across all its companies worldwide.

    Gautam Thapar - Chairman

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    4

    Sudhir M Trehan - Vice Chairman

    Laurent Demortier - CEO and Managing Director

    Scott Bayman Independent Director on the Board

    Dr. Omkar Goswami Independent Director on the Board

    B Hariharan Non-Executive Director

    Sanjay Labroo Independent Director on the Board

    Dr Colette Lewiner Independent Director on the Board

    Suresh Prabhu Independent Director on the Board

    Meher Pudumjee Independent Director on the Board

    Satya Pal Talwar Independent Director on the Board

    Dr. Valentin von Massow Independent Director on the Board

    BANKERS

    Bank of Maharashtra

    Canara BankCorporation Bank

    Credit Agricole CIB

    ICICI Bank Ltd

    IDBI Bank

    Royal Bank of Scotland

    Standard Chartered Bank

    State Bank of India

    Union Bank of India

    Yes Bank Ltd

    REGISTERED OFFICE

    C G House 6th Floor,Dr Annie Besant Road Worli,Mumbai,Maharashtra-400030Phone : 91-22-24237777Fax : 91-22-24237788

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    FACTORY

    CG Energy Management Ltd

    CG PPI Adhesive Products Ltd

    CG-ZIV Power Automation Products Ltd

    CG PLANT-M7

    The CG PLANT-M7, Mandideep was founded on 2ndmarch 1969 and is situated on Mandideep-

    580030. It covers 110 acres, which presents a gigantic picture. Crompton Greaves Plant Motor

    Division is also known, as M7. It is mainly concerned with production whereas CG PLANT-M7

    looks carries out all other activities. The main branch is at Mumbai. The board of Directors at

    Mumbai formulates all the policies and plans.

    CG has been brought into existence to overcome financial problems which are the results of

    accumulated losses of 30 crores because of heavy competition. Performance of CG PLANT-M7 has

    been disappointing as concerned to the financial year 1997-1998. This unit is the only one unit that

    seems to be contributing to the profits in terms of turnover, which is the highest among all over units

    of CG group. The production activity is carried out throughout the year in this unit.

    QUALITY POLICY

    The quality price of CG shall be to design, manufacture and market at competitive prices,

    products of such quality, which results in customer satisfaction, quality reputation and market

    leadership.

    VISSION

    "To Create Lasting Value"

    We strive to create lasting value for all our stakeholders through extraordinary efforts. With

    integrity, imagination and respect for individuals.

    http://www.cgglobal.com/others/joint-ventures/CG-Energy-Management-ltd.htmlhttp://www.cgglobal.com/others/joint-ventures/CG-Energy-Management-ltd.htmlhttp://www.cgppi.com/http://www.cgppi.com/http://www.cgppi.com/http://www.cgglobal.com/others/joint-ventures/CG-Energy-Management-ltd.html
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    6

    Lasting to us means timeless - value that will endure, regardless of changes in our businesses,

    people, markets or geographies. By constantly setting and redefining the gold standard in every

    business we operate in, we will create enduring value for our employees, customers, partners,

    shareholders and society.

    For our employees - valuein the form of professional growth, through an enabling workenvironment, knowledge sharing, implementation of best practices and growth in their personal life.

    For our customers- valuethrough quality products and services, understanding of their needs and

    proactively providing solutions, and contributing to their business growth.

    For our partners - valuethrough building mutually beneficial long term relationships, knowledge

    sharing and support, and helping them optimise their business potential.

    For our shareholders - value through a high return on investment, a profitable and sustainable

    growth platform, and developing the spirit of enterprise.

    For society - value by focusing on the development needs of the communities we engage with,

    adopting responsible business practices, and making a sustained effort to preserve the environment.

    VALUES

    Integrity. Imagination. Individual

    Integrity - in both personal and professional relationships

    Following ethical business practices

    Honouring our commitments to all stakeholders

    Being open and sincere in all our dealings

    Being accountable and taking ownership

    Providing genuine value through our products and services

    Imagination - that drives our actions

    Constantly searching for "the new" in all spheres

    (be it products, processes, markets, geographies)

    Encouraging and implementing original ideas and "out-of-the-box" thinking

    Being agile and responsive to change

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    7

    Leveraging knowledge and technology to drive innovation

    Individual - a commitment to valuing people

    Respect for individuals and recognising their contribution

    Being fair, offering equal opportunity

    Encouraging openness and freedom of expression

    Ensuring prompt response to issues and concerns

    Empowering and stimulating employees to realise their potentia

    MISSION

    "To achieve a Group turnover of US$ 10 bn and a market capitalisation of US$ 25 bn by 2013

    through a focus on profitability."

    "To become one of the most admired Indian transnational business houses by 2015."

    By 2015, our Group will be recognised and admired in the world community. We will set

    benchmarks and be the gold standard in every business we operate in.

    We will be a Group that combines the best of the old and the new: respect for people and

    relationships, integrity, our pioneering spirit and performance orientation.

    In our businesses, we will:

    aggressively seek opportunities for profitable growth and creation of long term

    investment value

    be a leader in the domestic market

    establish a significant global footprint

    use technology as an asset and to our advantage

    We will be admired for our people orientation: strong relationships with our employees and business

    partners, and a preferred employer status for our work culture, respect for people and learning

    opportunities.

    We will be respected for being a good corporate citizen by adhering to best governance practices,

    and fulfilling our responsibility to society by engaging positively with our communities.

    GUIDING PRINCIPLES

    Innovate continuously to excel in design and manufacturing.

    Development products required by market.

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    Manufacture products of highest quality

    Focus on customer in all actions.

    Respond promptly to customer needs.

    Deliver supplies on time every time.

    Treat each other with trust and respect to build a team.

    Develop people by training and delegation.

    Adopt process-oriented thinking, continuous improvement, and management by facts

    priority.

    Reduce costs constantly to remain competitive.

    Earn enough profits to fund growth and diversification.

    Offer goods and services at competitive prices.

    Look upon dealers, suppliers and business associates as partners.

    Maintain safe, clean and healthy environment.

    Conduct business in a socially responsible manner.

    HODS OF CROPMTON GREAVES LIMITED,

    M7 PLANT

    CEO - G. THAPAR

    PERSONNEL - SOFIYA ANJUM

    PRODUCTION - A.B.JOSHI

    - D.S.WODEYAR

    FINANCE - K.SHRIDHAR

    MARKETING - V.RAMPRASAD

    ENGINEERING - D.A.DESAI

    MMD - ASHOK KADAKOLI

    MED & MSD - S.V.PUROHIT

    CEN.PLANNING - A.B.JOSHI

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    9

    ORGANISATION STRUCTURE OF CG PLANT M7

    MANDIDEEP

    Chief Executive

    Deputy General Manager

    ProductionDepartment(SeniorManager)

    FinanceDepartment(SeniorManager)

    CentralPlanning(AssistantManager)

    Stores(junior

    Manager)

    EngineeringDepartment(SeniorManager)

    QualityAssuranceDepartment(SeniorManager)

    Marketing(Deputy

    Manager)

    M.M.D(Assistant

    Manager)

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    0

    MANPOWER IN CG PLANT M7

    AS on 01-05-2007

    Table:

    1

    Besides

    these

    perman

    ent employees, around 81 trainees are recruited and contract Labour are hired only for some specific

    purposes and in never employed in production or feeder shops.

    Officers cadre is divided into 2 categories.

    1. Junior officers from the grade from 5 to 7

    Junior officer 1: Grade 5

    Junior officer 2: Grade 6

    Junior officer 3: Grade 7

    2. Senior officers from the grade from 8 to 9

    Officer: Grade 8

    Senior Officer: Grade 9

    The manager cadre is classified as follows from grade 10 to 16

    Assistant Manager - Grade 10

    Deputy Manager - Grade 11

    Manager - Grade 12

    Deputy Senior Manager - Grade 13

    Senior manager - Grade 14

    Deputy General Manager - Grade 15

    General Manager - Grade 16

    Human Resource Total Members

    Daily rated employees (DREs) From grade1 to 8

    432

    Monthly rated employees (MREs) Fromgrade 1 to 7

    45

    Officers, Engineers and above From grade8 to 16

    85

    Total 562

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    PRODUCT PROFILE

    AC Generator AC motor

    `

    DC Motor Traction Equipment

    We design and manufacture our products according to the standards of :

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    2

    ISO (International Organization for Standardization)

    IEC (International Electro technical Commission)

    BIS (Bureau of Indian Standards)

    BSI (British Standards Institution)

    JEM(Japan Electrical Manufactures Association)

    PERSONNEL DEPARTMENT

    CG Company recognizes its employees as its most important asset for its continued growth. Human

    resources management in CGL shall striver to ensure continuous organizational growth by nurturing

    the strengths of its employees and providing the environment and opportunity for every individual to

    rise to his/her highest potential, identity and achieve his/her personal goal within the framework of

    organizational, social and natural objectives. To achieve this following sections are formed to

    perform the various functions including, Positive Motivation, Preparation and maintenance of

    quality plans with aid of systems, procedures and work instructions published collectively in quality

    manuals.

    Scope: Personnel Department is applicable to personal welfare safety and security.

    Responsibility of Personnel Department:

    Implementation and maintenance of various functions is the responsibilities of the Head of

    Department (HOD) with appropriate duties assigned to section in charges (SIC) and staff.

    Functions:

    The Main functions of Personnel Department are:

    HOD-PERSONAL AND INDUSTRIAL RELATIONS:

    To ensure that harmonious relations exists between workers and management

    To ensure safe working conditions and to provide safety equipments. To Co-ordinate security and vigilance activities

    Manpower planning accountability.

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    ORGANISATION CHART OF PERSONNEL DEPARTMENT

    HOD

    SICTRAINING

    IN CHARGE

    CANTEEN

    DEPARTMENT

    ASSISTANT

    SECURITY

    OFFICER

    WELFARE

    OFFICER

    IND.REL

    OFFICER

    AMBULANC

    E ROOM

    TIME

    OFFICE I.C

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    4

    MARKETING DEPARTMENT

    Success of any product totally depends on HO it is marked and positioned din the market.

    Marketing department is on of the important functional divisions of KEC UNIT-II, which is

    basically, identifies and meets the needs of customers profitably. The people in the marketing

    department are responsible for the growth of a business concern because they come in direct contact

    with the customers who now are considered as King of the market as it is a buyers market and no

    more a sellers market.

    As marketing departments basic principle is to take care of the customers to achieve way

    they have divided their department in to there sections such as :

    Marketing

    Customer Service

    Communication

    Marketing is further having its subgroups i.e. technical group, which does the job of tendering or

    equally handling Execution, is planning group.

    The network of marketing department has all over India at 28 branches known as sales

    office/branches.

    The function of this division in CG PLANT-M7 starts to determine the needs of the customers their

    documents concurrently then accurately to communicate then to various departments.

    Marketing:-

    When a branch office in any part of its network receives an order in case of special product (i.e. as

    per customer requirements) it sends an order acceptance copy i.e. duly verified by the sales

    engineering of that branch to the tendering group where this OA copy is examined and sent to

    planning department and further forwarded engineering department for design and development of

    special product who prepares its engineering

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    specification and sends it to the purchase department if any new or additional components are regard

    to the production department. The marketing department based on the demand contacts the materials

    management department issues materials on the amount and the type of material, which required.

    Based on the amount required the department based on the demand contacts the materials

    management department issued materials on the amount required the production scheduling, routing

    and the like has to be carried out.

    CG PLANT-M7 is planning turnover is 100 crores for last year achieved to the 84 crore. This

    planning for turnover is 110 crores.

    AC-Generator Marketing:-

    In case of AC-Generator the final customer is directly purchase through Manufacture of

    Branch office or Dealer.

    The O.E.M. (Original Equipment Manufacturers) who in turn places the purchase order to the

    branch office, the order acceptance form along with desired specifications is studied. Carefully in the

    marketing department and if found possible for production is immediately informed to the O.E.M the

    information is also forwarded to the production units

    AC Motor Marketing:-

    The customer decided the rating of a motor required and approaches to the dealer, the dealer

    in turn acceptance and passes it on to the branch office which prepares an order acceptance and

    passes to customers and another to the unit of the production otherwise customer is directly contact

    through the marketing department.

    The order acceptance is then separated into the one for standard products and other for

    special products. The special products requirements have to be discussed with the engineering

    department and then accepted.

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    6

    CREDIT POLICY:

    Generally CG PLANT-M7 does not follow the policy. But sometimes the credit is issued to a

    particular customer depending on the volume of the purchase, the type of a customer CG PLANT-

    M7 has a credit policy extending to a maximum of 30 days.

    Objectives:

    The objectives of marketing department are to achieve customer satisfaction with quality

    products, price, and delivery in time, and presale service after sale service, maintain brand image and

    earn profit for further diversification.

    COMPETITIORS

    1. Organized sector

    BHEL

    ASEA

    KIRLOSKAR Ltd.

    Bharat Bijli ltd.

    Asian Brawn Boweri Ltd (ABB Ltd.)

    General Electrical Company Ltd.

    Jyoti Ltd.

    Unorganized Sector:

    Mainly cottage industries.

    Direct Customers.

    OEMs (Original Equipment Manufacturers)

    OEAs (Original Equipment Assemblers)

    Government organization (Railway, Airports)

    Indian Defense

    Indian Railways

    Other Industries

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    7

    ORGANISATION CHART OF MARKETING

    MATERIAL MANAGEMENT DEPARTMENT

    Objectives:

    To provide components can service for manufacturing as required by others functional

    divisions.

    Scope:

    GROUP ACM SIC WESTAND EAST

    JMU

    SIC NORTHAND SOUTH

    RNA

    SIC PING &

    EXECN RPK

    FIC GKN

    SIC AKN

    SIC PING& EXEN

    SGM

    GROUP ACG

    OD

    ARKETING

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    To plan and procure materials confirming to specifications through adequate selection of sub

    contractor.

    To feed the materials to the production division at required schedules at an economic cost.

    Functions:-

    Work out material requirement based on sales requisite plan (SRP), Sales constancy plan

    (SCP) and Critical credit requirement (CCR)

    To exercise purchase order as per procedure.

    To plan for non-production item based on purchase requisitions to materials management

    division.

    To finalize terms of purchase.

    Job Description and Responsibility

    To maintain and direct the organization, which is adequate to perform material management

    functions.

    To define the duties and responsibilities of MMD and to ensure that they carried out

    effectively.

    To plan for realistic purchase budget.

    To manage obsolete surplus and scrap material.

    SICS:

    To plan the material requirement

    To order material and on approved suppliers and supply in the quantity necessary to satisfy

    marketing requirement.

    To monitor the material recipient as per delivery schedule indicated in purchase order and co-

    coordinating with supplier.

    To monitor the material release for production in accordance with SRP/SCP/CCP.

    FICS

    To plan the materials requirement.

    To order material and on approved supplied and supply in the quantity necessary to satisfy

    marketing requirement.

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    9

    To monitor the material release for production in accordance with SRP/SCP/CCP

    To follow with supplier for supplier for supplying, required material at required time of

    manufacturing.

    To keep the manufacturing division and other functional divisions other than the

    manufacturing informed of related activities to facilitate overall coordination related

    activities include information regarding material availability supplier training programs

    reasoning for user training for supplier products etc.

    To determine the need of stock replacement through use of daily material receipt perpetual

    inventory.

    To monitor and reconcile materials issued to suppliers.

    ORGANIZATION CHART OF MMD

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    0

    FINANCE DEPARTMENT

    Finance department is the blood of any business organization to survive. Any organization

    handicapped by finance will never complete an ultimately results in failure and a burden to

    economy. Finance department is concerned with planning and controlling of company financial

    resources.

    The company policy is formulated and credit worthiness of the customer is evaluated audits such as

    cash audit, internal audit, cost audit is done per month. In the finance department of CG M7, there

    are 26 staff members contributing towards the effective functioning of the department.

    ORGANISATIONAL HIERARCHY OF FINANCE DEPARTMENT

    CEO HOD

    MMD

    ACMS3

    SICSHOP3

    OFFICEASSISTANT

    SIC SHOP V

    ACG

    FICEXECUTIVE

    SHOPS

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    CG is characterized by the fact that all the collaboration are sent to corporate office at Mumbai and

    the expenditure of the particular day are sent to the unit as per the requirement of the units.

    FUNCTIONS:-

    FINANCING FUNCTIONS

    It includes cash payments, receipts, bank receipts and payments.

    CREDIT MANAGEMENT:

    Due to the competition, now a days credit is a means to achieve the target without credit sale any

    organizational can fulfill their targets.

    COSTING

    Costing relates to calculation of production cost per unit and it tries to minimize the cost of

    production and helps in the function of pricing with marketing department.

    AUDITS:-

    Audit is a way to confirm about the accountancy of the functions and records of all over activities. It

    has employed cost Audit and Internal Audit etc.

    CORPORATE FINANCE

    CHIEF EXECUTIVE

    GRADE 8 AND ABOVE

    M.R.Es up to GRADE 7

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    2

    RECORDING AND MAINTAINING OF ACCOUNTS:-

    These are the present and future reference of the companys financial position. These are useful for

    Shareholders, Creditors, Suppliers, and Bankers etc.

    BANKERS OF CG

    CG PLANT-M7 has the following Bankers:

    Bank of Maharashtra

    Canara Bank

    Corporation Bank

    ICICI Bank Ltd

    IDBI Bank

    State Bank of India

    Union Bank of India

    Yes Bank Ltd

    Financial Institutions:

    Following are the financial Institutions of CG PLANT-M7:

    1. Industrial Credit & Investment Corporation of India (ICICI)

    2. Industrial Development Bank of India (IDBI)

    3. Axis Bank

    CG production per month is worth 10 crores. But now it attempting to rise to Rs 11 to 11.5

    crores, the raw materials is steel and copper. These are procured from steel Authority of India

    Ltd., and Hindustan Copper Ltd. 1% of the total turnover is used for welfare expenses and

    6% of total turnover is used for salary or expenditure.

    On an average the CG is paying Rs.150 lakhs as excise duty/month, 6% of total turnover is

    given as salary and 1% of the total turnover is spent on welfare activities. The method of

    depreciation followed is straight-line method. The company has adopted FIFO method for costing.

    Listing on Stock exchanges:

    NSE, (CROMPGREAV)

    BSE(500093)

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    ENGINEERING DEPARTMENT

    Quality Policy of Engineering:

    The quality policy of CGL shall be continuously improving the quality management system in

    design, manufacture, market and service at competitive prices. Product of such quality, resulting in

    customer satisfaction, quality, reputation and market leadership, The role of engineering department

    is to design and develop products and components taking into consideration the cost, product ability,

    usability, and maintenance of the product.

    Scope:

    Applicable to quality objectives identified for improvement in design and development ofproducts manufactured CGL.

    Responsibility:

    The head of the engineering department is responsible for receiving the objectives.

    Procedure:

    Objectives shall be derived from the organizational quality policy and need to meet customer

    and product requirement.

    Quality objectives by engineering department will lead to

    Simplification in design

    Standardization of components

    Reduction in reworking of design

    Reduction cost of production.

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    4

    For achieving or reworking quality objectives appropriate statistical quality control technique

    shall be used.

    Functions:

    Preparation revision and release of engineering and electrical specifications.

    Preparation, revision and control of drawings and release of material risk.

    Validation of design of products.

    Effective implementation of the design changes.

    PRODUCTION DEPARTMENT

    In many manufacturing unit production department forms the most important department of all the

    whole running of the unit depends upon this department the proper and timely functioning of this

    department helps in products reaching the customers end at right time. Slight difference in timing

    and quality upsets the cycle. Thus the production department we can say is the heart of the firm.

    CGL philosophy has always been to excel in what one knows best in the process of

    development. CGL has laid great emphasis on adopting technology to suit the environment in which

    it has to operate CGL production process are continuously of upgraded from time to time by the

    latest technology.

    Objectives:

    To follow up the production schedule as per the plan.

    To maintain the close and coordinated relationship with other department.

    To upgrade technical efficiency of production.

    CGL there is six shops in this department all of which have got different functions to

    perform. The product moves from first to sixth shop and then to the dispatch.

    H.O.D Production heads the production department with a total shop of 600.The whole shop is divided into among six shops.

    The department is divided into 2 groups.

    1. Feeder shop (Shop I and Shop II)

    2. Assembly Shop (Shop III and Shop V)

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    3. Shop IV is used as Research and Development Center is also called as Invotech

    Center and Shop VI is painting section.

    Brief description of shops:

    SHOP I:

    The matching functions are carried out in this shop which has 5 lines engaged in production

    namely welding section, sub assembly, labor section, tools and jigs crib and tool room.

    There are totally 80 machines and 100 workers in shop I. The raw materials arrived in this

    shop where the metal drilling, milling and shaft fixing is done and sent to the next process. The

    winding are also done in the shop I.

    Here the process of BodiesKH 100 to LD 225 frames.

    CoversKH 63 to LD 225 frame.

    ShaftKH 63 to LD 180 frame.

    Gear casesMGH 100 to MGH 225 frame.

    Gears/pinions for Geared motors are done and also undertake manufacturing JIGS and FIXTURES

    and DIE-CASTING dies.

    ROTOR SUB ASSEMBLY:

    Rotor is the static part in the ACMs and dynamic that is moving in the ACGs. The rotor

    goes through the following process.

    1) Sinking:

    The roots are treated in the solution for convenience of inserting the shaft so that they expand

    and make it easy for insertion of the shaft.

    2) Turning:

    The correct turning and made according to the specification.

    3) Fan Shop Drilling:

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    6

    This is the process where in the fan is to be fixed and for this purpose drilling is done and

    then locks are fixed for safety.

    4) Balancing:

    This step involves balancing the rotor properly.

    WINDING:

    Winding is the most important functional part of the machine. It has to be done manually and

    precisely. This is the only process, which is totally manual. The motor is wound with correct rating

    wires.

    SHOP II

    Shop II is die cast shop. Here in this shop only die-casting is done. That is the shapes of body

    and nameplates final shape. The shop II has two machines, one for nameplate pressing and another

    for body.

    It houses the router section, here stampings are received and die casting of the metal

    stamping is carried in a furnace heated at 675 degrees Celsius 755 degree Celsius

    ROTOR SECTION:

    Here processing of rotor sub assembling for KH 63 to 180 frames, SD 71 flange machine is

    undertaken.

    DIE-CASTING SECTION:

    Here die-casting for motor for 63 to 225 frame motors and die-casting of bodies, flanges,

    covers, and terminal boxes from KH 63 to 10 frames.

    SHOP-III

    This shop can be called as assembly shop because the products here will get upto 90% only,

    final finishing will be at this stage.

    The assembling of motors of the frame size motors are assembled in this shop in three

    different assembly lines namely:

    The non-standard line for custom mode and is operated manually.

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    7

    The standard line for this standard motor is also called verticals assembly line where the

    motors are assembled mechanically by various stations in the machines acquired for the

    specific purposes.

    The export line is where the motors have to be exported assembled with due care and is done

    manually. After assembling the motors they are sent to the painting section, which is housed

    in the same shop.

    SHOP IV:

    It works as research and development center for the company. It keeps its eye on the changes

    that are taking place in the electrical world and tries to adopt those changes in their

    manufacturing process. So it acts as research and development in the company.

    SHOP V:

    Here assembling of medium and large motors generators and MGUs under separate bays

    like ACM bay, ACG bay and MGUU bay.

    Product Rating

    A.C Motors Frame 200 to 225 15 KW to 75 K W

    A.C Generator Frame and

    180 & 250

    DS-DL-CMA 2.5KVA to 90KVA

    Motorized gear units 90 to 225 0.75 KW to 22 KW

    Painting and testing is also done here.

    SHOP VI:

    In this section, components used in the motors are pre treated and painted.

    CGL has to its credit the pioneering of the latest technology called Unibake system. Earlier

    this system was applied to all the products but recently it has been restricted only for export orders.

    The domestic products are painted in conventional manner.

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    ORGANISATION CHART OF FEEDER SHOPS

    CG PLANT-M7 has its corporate and marketing office at Mumbai. National Offices are divided into

    4 zones.

    1. North Zone : Delhi, Ludhiana, and Jaipur

    2. East Zone : Kolkatta, Jamshedpur, Guwahati, Bhubaneshwar and Ranchi.

    3. West Zone : Mumbai, Nagpur, Pune, Ahmedabad, Surat and Indore.

    4. South Zone : Chennai, Coimbatore, Cochin, Hyderabad, Bangalore, Belgaum, Pondichery

    CEO

    HOD

    Production

    SICFEEDER SHOPS

    FIC, TROOMAND TCRIB

    FIC, Shaft

    Body

    FIC DIE

    CASTING

    FIC

    SHOP6

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    9

    QUALITY ASSURANCE

    Quality is the fitness to end-use, it is all persuasive. In this modern and competitive world

    each and every company is trying hard to introduce to quality and every defect free product CGL has

    a full fledge quality assurance department headed by highly qualified professionals committed to

    developing products that keep phase with the changing desires and needs of the consumers. Quality

    plays important role in CGL because its products are used for industrial customer applications.

    Hence it must satisfy and come up to the customer expectations.

    Objective:

    The role of QA division is to assist all functional division in achieving and maintaining level

    of specified quality requirement economically.

    This unit being ISO-9001, certified unit, has to follow the stringent quality specification. This

    department facilitates the total quality management (TQM) in all the departments, by adopting

    process controls at all stages.

    The quality assurance department follows a definite set of systems and procedures, which are

    incorporated in the manuals. The manuals are drafted to the lines of the standards as specified by the

    ISO-9000 series of clause for quality documentation.

    Functions:

    The functional responsibilities of different sections of QA divisions are as follows: Releasing of accepted products for further process.

    Evaluating quality rating of suppliers.

    Generation of NC reports for analysis/ review and initiating corrective action and preventive

    action.

    Quality information and reporting.

    Maintaining documents and records as per procedures.

    FEEDER SHOPS QA:

    Feeder shops QA is responsible for:

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    0

    Inspection/ Testing of parts, sub assembly as per appropriate quality plan/ documents

    procedures/ inspection plans other documents.

    Ensuring proper identification and inspection status.

    Updating, revising inspection plans procedure as and when found necessary.

    Generation of Non-conformance reports for analysis, revive and collective action, preventive

    action.

    Ensuring that calibrated instruments are used for measurements and coordinating with

    calibration section for periodic calibration.

    FINAL INSPECTION AND TESTING

    Conduction routing/ type/ engineering tests on products to specified requirements as per documented

    procedures:

    Maintaining test records and providing test certificates.

    Ensuring tested products and conforming to specified requirements and complete in all

    respects.

    Providing inspection/ tests stating for confirming products.

    Providing engineering test results for design modification where necessary.

    Assisting in customer inspection

    QUALITY LABORATORY:

    Periodic calibration of instruments as per documented process.

    Arranging for repair/ rectification/ disposal of measuring instruments.

    Planning for new instruments/ organizing calibration function from external agencies.

    Maintaining documents/ records as per procedures.

    QUALITY SYSTEMS:

    Maintaining quality systems as per ISO 9001-2000

    Assisting HOD QA for conduction quality related training programs.

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    Analysis and reporting of customer complaints internal non-conformance reports.

    Conducting systems audits, monitoring corrective actions, preventive actions.

    Implementing of corrective actions and preventive actions.

    ORGANIZATION CHART OF QUALITY ASSURANCE

    `

    FIC-FinalInspection& Testing

    Shop 3

    FICFinalinspection &Testing &Customer

    Inspection Shop5

    FICCustomer

    Inspection

    FICWinding

    Inspection

    FIC-QA Lab

    FIC-Winding

    Inspection

    SIC-QA IMI 7Feeder Shop

    QA (Shop 1&2)

    SIC FinalInspection &Testing Shop5 7

    QA Lab

    SIC-Final

    Inspection Shop 3

    FIC-QS

    CEO

    HOD Q.A

    FIC-QA IMI FIC Shop 1

    & 2 QA

    FIC-Shop 6QA

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    2

    PROCESS FLOW CHART

    cuuu

    MMD

    Planning & Procurement of material

    Engineering

    -Release of specification

    Personnel &Computer- SupportingServices

    Stores-Recei t & Issueof materials

    Central Planning

    -Scheduling

    QA-Supporting

    Services

    MSD-Supporting

    Services

    Production-Feeder Shop 1,2,&6

    -Product shop 3&5

    MED

    -Supportingservices

    Packing & Forwarding

    After Sales & services

    Marketing

    -EnquryHandling-Order execution-Customer Feedback

    Customer

    -Requirements

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    COMPUTER DIVISION

    We are into technology revolution where process and manual jobs have been atomized or

    computerized. So getting along with revolution CGL has also steeped into the field of computers and

    has computerized its various departments of the unit.

    Objective:

    The computer division is responsible for software developments, maintenance of computer

    hardware accessories, using appropriate methods.

    Scope:

    This is applicable to all the functions performed by the computer divisions of CG PLANT-

    M7, Mandideep.

    The head of computer division has overall responsibility and delegate works to other staff as

    appropriate.

    FUNCTIONS:

    Maintenance of computer hardware accessories:

    User department raises requisition for hardware breakdown. The call is attended

    enclosed after acknowledge for the user.

    Preventive maintenance of computers and accessories:

    Preventive maintenance is carried out for computer hardware every half yearly and

    every quarterly and updated in the history card. This activity is acknowledged with

    the preventive maintenance sticker and stuck on the computer accessories.

    Software Revalidation:

    Software revalidation is done annually as per the procedure defined in software

    revalidation and records are maintained.

    BackUps:

    Regular backup is ensured department wise as per the procedure defined.

    Document Control:

    Records files are updated and maintained in the document control register.

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    4

    GENERAL FUNCTIONS:

    Computer department works as a supporting device for all department and all the functional

    activities like payroll preparation and accounts receivables management is done with the help of

    computer department. In production field, it will help in planning, investment management etc. The

    company also has CMAN and ERP procedure to strengthen their production activities.

    ORGANIZATION OF COMPUTER DEPARTMENT

    CENTRAL PLANNING

    Objective:

    To describe the quality management system process & procedures followed in production

    department.

    are/Electrical

    nance

    FIC-SoftwareDevelopment/Maintenance

    SIC-SoftwareDevelopment/RevalidationMaintenance

    SIC-SoftwareDevlopment/modification/H

    eardware/Backup

    HOD CD

    CEO

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    Scope:

    Applicable to Central Planning Department.

    To demonstrate product manufactured meets requirements by following applicable process.

    For effective application, implementation, continued improvement in the different areas of

    work.

    Approach:

    Activities in the department are carried out with required resources. Resources include

    Building, Personnel, Manufacturing equipments, Test equipment etc. the available resources are

    managed to make quality products. The department, Organization, Process & Other activities

    followed for QMS requirements is given.

    Functions:

    Release of material against SR/SCP to all departments.

    Plan on basis of material availability.

    Sub-contract is given.

    Re-planning of material against the non-conformance.

    Maintain of product identification and tractability.

    Corrective action.

    Maintain quality records.

    ORGANISATION CHART OF CENTRAL PLANNING

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    6

    MANUFACTURING ENGINEERING DEPARTMENT

    (MED)

    Functions:

    CEO

    HOD CP

    SIC-Planning SIC-componentmanufacturing/sub

    contract FIC

    FIC-Assembly

    planning

    FIC-Die-casting& Rotor

    sub- assembly

    FUC-Sub

    contract

    FIC-

    Records

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    7

    Preparation general assembly drawings of jigs, fixtures, dies, tooling, storage devices &

    gauges.

    Recession of drawing with design changes.

    Coordinating with production for finalizing the manufacturing process.

    Preparation of process sheets.

    Job Responsibilities: HOD

    Overall administration of MED.

    Development around organization to achieve the required objectives of the department.

    Coordinate with other department to carry out the department activities.

    Monitor the activities of the department through proper documentation.

    Planning & procurement of Capital equipment.

    Establish quality objective for the department function.

    Design of jigs/ fixtures/ tooling.

    Determining and defining of process for manufacturing activities process sheets.

    Assisting process determination at supplier for component machining activities & release of

    process sheets wherever required.

    Organizing for procurement of capital required for manufacturing activities.

    ORGANISATIONAL CHART OF MED

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    GENERAL STORES

    To describe the process and procedure followed in stores department. A guide for effective,

    ORGANIZATION CHART OF STORES

    CEO

    HOD MED

    SIC MED

    FICJigs/Fixtures/Dies & Tooling &

    Preparation & Release of Process Sheets

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    9

    Objective:

    The role of stores is to maintain accountability of the materials received, stored and issued as

    per the specified requirements.

    Scope: Applicable to stores activities.

    Responsibility:

    The head of stores division is responsible for overall function of the stores with duties

    delegated to SIC/FIC as applicable.

    Functions:

    Receive material as per delivery Chilean/ Invoice/ Credit Reports.

    Ensure identification, inspection status, and supplier identification on the components vendor

    code/ material code in the delivery challan/ invoice.

    DUTIES AND RESPONSIBILITIES OF HOD:

    Overall administration of stores.

    Establishment of inventory norms & controls.

    Establishing & maintaining quality systems in stores division.

    DUTIES & RESPONSIBILITIES OF SIC STORES:

    Overall administration of stores.

    Ensuring that all components / products received in stores are inspected and tested as per the

    applicable specification/procedures.

    Ensure receipt, storage & issue of materials.

    DUTIES AND RESPONSIBILITIES OF FIC STORES

    Receive and stores materials as per delivery Challan/ Invoice/ Audit reports.

    Ensure identification & inspection status for the components/ products.

    Preparation of receipt memos.

    Storing of outstanding in specified areas like mobile racks/ pallets etc.,

    Issue of materials to shops/ suppliers as per indents.

    CEO HOD Stores SIC Stores

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    0

    INTRODUCTION

    Financial Ratios are used in the evaluation of the financial condition and profitability of a company.

    The ratios are calculated from the financial information provided in the balance sheet and income

    statements. While analyzing the financial statements you should keep in mind the

    principles/practices that accountants use in preparing statements to examine at the financial

    condition and preference of a company.

    RATIO ANALYSIS

    Ratio Analysis is one of the techniques of financial analysis where ratios are used as a

    yardstick for evaluating the financial condition and performance of a firm. Analysis and

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    interpretation of various accounting ratios gives a skilled and experienced analyst a better

    understanding of the financial condition and performance of the firm.

    MEANING AND DEFINITION:-

    A ratio is a simple arithmetic expression of the relationship of one number to another.

    Ratio is relationships expressed in mathematical terms between figures which are connected with

    each other in some manner.

    DEFINITION:-

    Ratio analysis is defined as, The systematic use of ratios to interpret the financial statements so that

    the strengths and weaknesses of the firm as well as its historical performance and current financial

    condition can be determined.

    This relationship can be expressed as: 1) Percentages:-For example, Assuming

    that net profits of Rs 25,000 and Sales of Rs 1,00,000. Then the net profits are 25% of sales. 2)

    Fraction:-net profit is of sales. 3) Proportion:-the relationship between net profits and sales is

    1:4.

    To take managerial decision the ratio of such items reveals the soundness of financial

    position. Such information will be useful for creditors, shareholders management and all other

    people who deal with company.

    IMPORTANCE OR SIGNIFICANCE OF RATIO ANALYSIS:

    The ratio analysis is one of the most powerful tools of financial analysis. It is used as

    a device to analyze and interprets the financial health of enterprise. Just like a doctor examines his

    patient by recording his body temperature, blood pressure etc. before making his conclusion

    regarding the illness and before giving his treatment, a financial analyst analyses the financial

    statements with various tools of analysis before commenting upon the financial health or weaknesses

    of an enterprise. Following are the uses of ratio analysis:

    Liquidity position

    Long term solvency

    Operating efficiency

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    2

    Overall profitability

    Inter firm comparison

    Trend analysis.

    Liquidity Position

    With the help of ratio analysis conclusions can be drawn regarding the liquidity

    position of a firm. It would be satisfactory if it is able to meet its current obligations when they

    become due. A firm can be said to have the ability to meet its short term liabilities if it has sufficient

    liquid funds to pay the interest on its short maturing debt usually within a year as well as to repay the

    principal. This ability is reflected in the liquidity ratios of a firm. The liquidity ratios are particularly

    useful in credit analysis by banks and other suppliers of short term loans.

    Long term solvency:

    Ratio analysis is equally useful for assessing the long term financial viability of a

    firm. This aspect of the financial position of a borrower is of concern to the long term creditors,

    security analysts and the present and potential owners of a business. The long term solvency is

    measured by the leverage/capital structure and profitability

    ratios which focus on earning power and operating efficiency. Ratio analysis reveals the strengths

    and weakness of a firm in this respect.

    Operating efficiency

    Yet another dimension of the usefulness of the ratio analysis, relevant from the

    viewpoint of management, is that it throws light on the degree of efficiency in the management and

    utilization of its assets. The various activity ratios measure this kind of operational efficiency. In

    fact, the solvency of a firm is, in the ultimate analysis, dependent upon the sales revenues generated

    by the use of its assets total as well as its components.

    Overall profitability:

    Unlike the outside parties which are interested in one aspect of the financial position

    of a firm, the management is constantly concerned about the overall profitability of the enterprise.

    That is, they are concerned about the ability of the firm to meet its short term as well as long term

    obligations to its creditors, to ensure a reasonable return to its owners and secure optimum utilization

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    of the assets of the firm. This is possible if an integrated view is taken and all the ratios are

    considered together.

    Inter- firm comparison

    Ratio analysis not only throws light on the financial position of a firm but also serves

    as a stepping stone to remedial measures. This is made possible due to inter-firm comparison and

    comparison with industry averages. A single figure of a particular ratio is meaningless unless it is

    related to some standard or norm. One of the popular techniques is to compare the ratios of a firm

    with the industry average. It should be reasonably expected that the performance of a firm should be

    in broad conformity with that of the industry to which it belongs. An inter-firm comparison would

    demonstrate the firms position vis--vis its competitors.

    Trend Analysis

    Finally, ratio analysis enables a firm to take the time dimension into account. In other

    words, whether the financial position of a firm is improving or

    deteriorating over the years. This is made possible by the use of trend analysis. The significance of a

    trend analysis of ratios lies in the fact that the analysts can know the direction of movement, that is,

    whether the movement is favorable or unfavorable. For example, the ratio may be low as compared

    to the norm but the trend may be upward. On the other hand, though the present level may be

    satisfactory but the trend may be a declining one.

    LIMITATION OF RATIO ANALYSIS:-

    Ratio analysis is a widely used tool of financial analysis. Though ratios are simple to calculate and

    easy to understand, they suffer from some serious limitations:

    Limited use of Single Ratio:-

    A single ratio usually does not convey much of a sense. To make a better

    interpretation a number of ratios have to be calculated which is likely to confuse the analyst than

    help him in making any meaningful conclusion.

    Lack of Adequate Standards:-

    There are no well accepted standards or rules of thumb for all ratios which can

    be accepted as norms. It renders interpretation of the ratio difficult.

    Change Of Accounting Procedure:-

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    4

    Change in accounting procedure by a firm often makes ratio analysis misleading

    e.g. a change in the valuation of methods of inventories, from FIFO to LIFO increases the cost of

    sales and reduces considerably the value of closing stocks which makes stock turnover ratio to be

    lucrative and an unfavorable gross profit ratio.

    Window Dressing:-

    Financial statements can easily can be window dressed to present a better picture

    of its financial and profitability position to outsiders. Hence one has to be very careful in making a

    decision from ratios calculated from such financial statements. But it may be very difficult for an

    outsider to know about the window dressing made by a firm.

    Personal Bias:-

    Ratio is only means of financial analysis and not an end in itself. Ratios have to be

    interpreted and different people may interpret the same ratio in different ways.

    Incomparable:-

    Not only industries differ in their nature but also the firms of the similar business widely

    differ in their size and accounting procedure etc.. It makes comparison of ratios difficult and

    misleading. Moreover, comparisons are made difficult due to differences in definitions of various

    financial terms used in the ratio analysis.

    Absolute Figures Distortive:-

    Ratios devoid of absolute figures may prove distortive as ratio analysis is primarily a

    quantitative analysis and not a qualitative analysis.

    Price Level Changes:-

    While making ratio analysis, no consideration is made to the changes in price levels and

    this makes the interpretation of ratios invalid.

    Ratios No Substitutes:-

    Ratio analysis is merely a tool of financial statements. Hence, ratios become useless if

    separated from the statements from which they are computed.

    CLASSIFICATION OF RATIOS:

    1) LIQUIDITY RATIO

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    Current Ratio

    Quick Acid Ratio

    2) CAPITAL STRUCTURE RATIO

    Debt-equity Ratio

    Proprietary Ratio.

    Interest Coverage Ratio

    3) ACTIVITY RATIO:

    Inventory Turnover Ratio

    Debtors Turnover Ratio

    Creditors Turnover Ratio

    Capital Turnover Ratio

    Working Capital Turnover Ratio

    Fixed Assets Turnover

    4) PROFITABILITY RATIO:

    Gross Profit Ratio

    Net Profit Ratio

    Operating Profit Ratio

    Operating Expenses Ratio Or Operating Ratio

    Return on Investment Ratio

    Liquidity Ratios:

    These ratios are also termed as working capital or short term solvency ratio. The

    importance of adequate liquidity in the sense of the ability of a firm to meet current/short term

    obligations when they become due for payment can hardly be overstressed. In fact, liquidity is a

    prerequisite for the very survival of a firm. The short term creditors of the firm are interested in the

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    6

    short term solvency or liquidity of a firm. But liquidity implies, from the viewpoint of utilization of

    the funds of the firm that funds are idle or they earn very little

    Leverage/capital structure ratios:

    The second category of financial ratios is leverage or capital structure ratios. These ratios

    explain how the capital structure of a firm is made up or the debt-equity mix adopted by the firm.

    The long term solvency ratio of a firm can be examined by using leverage or capital structure ratios.

    The leverage or capital structure ratios may be defined as financial ratios which throw light on the

    long term solvency of a firm as reflected in its ability to assure the long term creditors with regard

    to: (1) Periodic payment of interest

    during the period of the loan and (2) Repayment of principal on maturity or in pre determined

    instalments at due dates.

    Activity Ratios:

    Activity ratios are concerned with measuring the efficiency in asset management. These

    ratios are also called efficiency ratios or assets utilization ratios. The efficiency with which the assets

    are used would be reflected in the speed and rapidity with which assets are converted into sales. The

    greater is the rate of turnover or conversion, the more efficient is the utilization/management, other

    things being equal. For this reason, such ratios are also designated as turnover ratios.

    Profitability Ratios:

    Profitability is indication of the efficiency with which the operations of the business are

    carried on. Poor operational performance may indicate poor sales and hence poor profits. A lower

    profitability may arise due to the lack of control over the expenses. Bankers, financial institutions

    and other creditors look at the profitability ratios as an indicator whether or not the firm earns

    substantially more than it pays interest for the use of borrowed funds and whether ultimate

    repayment of their debt appears reasonably certain. The Management of the firm is naturally eager to

    measure its operating efficiency of a firm and its ability to ensure adequate return to its shareholders

    depends ultimately on the profits earned by it. The profitability of a firm can be measured by its

    profitability ratios.

    In other words, the profitability ratios are designed to provide answers to questions

    such as: (1) Is the profit earned by the firm adequate? (2) What rate of return does it represent? (3)

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    7

    What is the rate of profit for various divisions and segments of the firm? (4) What is the rate of

    return to equity holder?

    1) CURRENT RATIO:

    This ratio is an indicator of firms commitment to meet its short - term liabilities. Higher

    ratio, better the coverage. 2:1 ratio is treated as standard ratio. This ratio is also called as solvency /

    working capital ratio.

    The current ratio is the ratio of the current assets and current liabilities. It is calculated by

    dividing current assets by current liabilities.

    Formula:

    Current Ratio= Current assetsCurrent liabilities

    Table-1

    (Amount in Lakhs)

    Year 2004-05 2005-06 2006-07 2007-08

    Current Assets 14,11,798 17,37,753 24,09,647 31,59,775

    Current

    Liabilities

    12,86,103 15,76,507 18,05,200 22,14,785

    Current Ratio 1.09 1.10 1.33 1.43

    SOURCE: ANNUAL REPORTS OF COMPANY

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    Interpretation: - The current ratio of last four years is less than ideal ratio 2:1, i.e. fluctuating. This

    indicates that firms commitment to meet its short liabilities was not so good. In 2007 -08 and 2006-

    07 the current ratios are good compare to 2004-05, 2005-06.

    2) QUICK / ACID TEST / LIQUID RATIO:

    Liquid ratio is indication of availability of quick assets to honor its immediate claims.

    Higher the ratio betters the coverage. And the standard ratio is 1:1.An asset is liquid if is can be

    converted into cash immediately without loss of value. Hence cash is most liquid assets after assets

    which are considered to be relatively liquid are; Debtors balance, marketable securities etc.

    inventories considered to be less liquid therefore they require some time form relishing into cash and

    their value also has tendency to fluctuate.

    Formula:

    Quick ratio = Current Assets- Inventories / Current LiabilitiesTable-2 (Amount in Lakhs)

    Year 2004-05 2005-06 2006-07 2007-08

    Quick Assets 12,84,269 15,19,792 21,79,920 27,03,911

    Current

    Liabilities

    12,86,103 15,76,507 18,05,200 22,14,785

    Quick Ratio .99 .96 1.20 1.22

    SOURCE: ANNUAL REPORTS OF COMPANY

    0

    0.2

    0.4

    0.6

    0.8

    1

    1.2

    1.4

    1.6

    2004-05 2005-06 2006-07 2007-08

    Current Ratios

    Times

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    9

    Interpretation:The ideal ratio is 1:1. The quick ratio is also fluctuating. In 2007-08 the ratio is

    satisfactory because it is higher than 1. And it is also good in 2006-07 and 2007-08.Because it is

    more than 1.But it has decreased in 2005-06 and 2004-05 i.e. 0.96 and 0.99 respectively. Overall the

    quick ratio is satisfactory, means liquidity position of the company is good.

    CASH RATIO:

    An asset which converts suddenly without doubtful is called as cash ratios. Here cash balance

    included trade investment or marketable securities that are equivalent to cash.

    Formula:

    Cash Ratio=Cash +Marketable Securities /Current Liabilities.

    Table- 3: ( Amount in lakhs)Year 2004-05 2005-06 2006-07 2007-08

    Cash+

    marketable

    securities

    2,17,773 1,39,434 4,13,668 5,24,749

    Current

    Liabilities

    12,86,103 17,37,753 18,05,200 22,14,785

    Cash Ratio .17 .08 .22 .23

    SOURCE: ANNUAL REPORTS OF COMPANY

    0

    0.5

    1

    1.5

    2004-05 2005-06 2006-07 2007-08

    Quick Ratio

    Times

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    0

    Interpretation: In Cash ratio there is no standard ratios for maintained the cash balance because

    now a days nothing to be worried about the lack of cash if the company has reserve borrowingpower for its day to days activities. Holding of Cash in the year 2007-08 was 23% of current

    liabilities in the 2005-06 it came down to 8%, in the 2006-07 it again increased to 23%.

    INTERVAL MEASURES RATIO: The ratio which assesses a firms ability to meet its regular

    cash expenses is the interval measures. An interval measure relates to liquid asset and average daily

    operating cash flows.

    Formula:

    Interval Measure ratio = current assets-inventories/average daily operating expenses /360

    Table-4 (Amount in lakhs)

    Year 2004-05 2005-06 2006-07 2007-08

    Current asset

    inventories

    12,84,269 15,19,792 21,79,920 27,03,911

    Average daily

    operating exp

    585 644 762 919

    Interval

    Measures

    2,195 2,360 2,860 2,942

    SOURCE: ANNUAL REPORTS OF COMPANY

    0

    0.05

    0.1

    0.15

    0.2

    0.25

    2004-05 2005-06 2006-07 2007-08

    Cash Ratio

    Percent

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    Interpretation: Interval measure is said to be good if No of days are sufficient liquid asset to

    finance its operations. This chart Indicates that CGL have sufficient Liquid assets to finance its

    operations for 2942 days even though it does not receive any cash for 2942 days.

    LEVERAGE RATIO

    LEVERAGE RATIO is also called as capital structure ratio. It relates to the study of various

    types of capital structure of firm. The long- term solvency of a company can be examined by using

    leverages or capital structure ratios. These ratios are for long-term creditors to judge the long-term

    financial strength of the company.

    THE DIFFERENT LEVERAGE RATIOS ARE:

    1. Debt Equity Ratio

    2. Proprietary Ratio

    3. Interest Coverage Ratio

    0

    500

    1,000

    1,500

    2,000

    2,500

    3,000

    3,500

    2004-05 2005-06 2006-07 2007-08

    Interval Measures

    Days

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    2

    1) DEBT RATIO

    Debt ratios are use to analyze the long term solvency of firm. It is the proportion of the interest

    bearing debt in the capital structure. Debt ratio is calculated by total debt by total debt by capital

    employed or net asset of the firm.

    Formula:

    Total debt /Total debt +Net worth

    Table-5 (Amount in lakhs)

    Year 2004-05 2005-06 2006-07 2007-08

    Long term debt 2,03,121 1,93,574 3,16,343 4,41,152

    Shareholders

    Funds

    13,11,350 13,01,803 11,08,229 12,52,506

    Debt-equity

    ratio

    .15 .14 .28 .35

    SOURCE: ANNUAL REPORTS OF COMPANY

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    Interpretation:The debt ratio for the 2007-08 was .35 or 35% of the capital employed. It indicates

    owners have provide the remaining finance that is 1-35=65% of capital employed. From above

    analysis the firm has lower risk in the year 2004-05 & 2005-06.But afterwards it has increased its

    risk in the year 2006-07 &2007-08.

    2) DEBT-EQUITY RATIO

    It measures the relation between debt and equity in the capital structure of the firm. In other

    words, this ratio shows the relationship between the borrowed capital and owners capital.

    Formula:

    Debt equity ratio= Long term debt/Net worth

    Table-6 (Amount in lakhs)

    Year 2004-05 2005-06 2006-07 2007-08

    Long term

    debt

    2,03,121 1,93,574 3,16,343 4,41,152

    Net worth 11,08,229 11,08,229 11,08,229 12,52,506Debt-Equity

    Ratio

    .18 .17 .28 .35

    SOURCE: ANNUAL REPORTS OF COMPANY

    0

    0.05

    0.1

    0.15

    0.2

    0.25

    0.3

    0.35

    0.4

    2004-05 2005-06 2006-07 2007-08

    Debt Ratio

    Percentage

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    4

    Interpretation:- The ratio is high in 2007-08. It shows that a large share of financing by the

    creditors of the firm and it is more risky to the creditors. In 2004-05 and 2005-06 it has declined to

    .18 and 0.17 respectively. In 2005-06 and 2006-07 the ratio is low i.e., 0.18 and 0.17. It indicates

    th