final-briefing material arch-guide 2 dec10-1

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    Supervision Guide

    for

    Architectural Works

    Tan Eng SengSenior Project Manager

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    Outline

    1. Materials Approval and Control

    2. Trade Demonstration

    3. Timber Mock Up

    4. Sample Units

    5. In-process Supervision Works

    6. CONQUAS

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    HDB Material List provides a comprehensive selection ofproducts needed for the HDB construction projects

    ML listed in website http://ml.eptc.sg

    Products selected must comply fully with technicalspecifications, functional and performance requirements

    1. Materials Approval and Control

    http://ml.eptc.sg/http://ml.eptc.sg/
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    Approved materials are to

    be displayed in sample

    display room

    Facil itate verification of

    materials approved by

    Consultant against those

    installed on site

    Display of Approved Samples

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    Provisions in specifications for a Schedule of

    Material Tests (SMT) to be conducted

    Ensure that all tests are carried out according to

    SMT

    Testing of Materials

    Sample marked before send to lab

    Element of surprise

    A form needs to be attached to

    the samples specifying

    - Required tests

    - Test reports to be sent to

    consultant and contractor

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    Test results verified

    by Consultant

    Testing of Materials

    Report stamped and

    endorsed by

    consultant before filing

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    Sample

    a) Quality control on materials

    b) Complies with contractual obligation

    c) Material tests are carried out timely, at appropriate interval

    d) Monitor of test reports/results

    Material Register

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    Trade demonstrations to be conducted for architectural trades

    prior to mass production

    MassProduction

    SampleUnit

    TradeDemonstration

    WorkMethod

    2. Trade Demonstration

    Architect is responsible for inspection and approval of tradedemonstration

    Ensure works are carried out according to specifications and

    drawings

    Understanding and agreement on the work method andworkmanship standards

    Enable supervisory staff know what to look out for during the

    mass production stage

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    1. Approving work method by Consultant beforetrade demonstration

    2. Briefing by contractor for understanding andagreement of work method

    3. Conducting trade demonstration at actual

    work area to simulate real work situation

    4. Refining approved work method during tradedemonstration if necessary

    5. Distributing work method to supervisory stafffor supervision

    6. Displaying trade demonstration photo inmeeting room for reference

    Procedures for Trade Demonstration

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    Painting to ductile iron pipe

    Specs require two coats of leadand chromate free primer to be

    applied before painting

    Ductile iron painted without 2

    coats of primer on site

    No approved work method and

    trade demonstration

    No trade demonstration

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    On site

    1st coat is painted with algae resistancepaint and not water based sealer

    Work method approved by Consultant does

    not comply with specifications

    Wrong approval of work method

    External painting work

    Specs

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    Trade Demonstration

    Requirements :

    Ensure all approved work methods comply with drawings

    and specifications

    Conduct trade demonstrations for all trades

    Set the standard for work procedures and workmanship

    Highlight to supervisory staff key processes to look out

    for during the mass production

    Document all the trade demonstrations on site

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    To be constructed within 3 months after

    commencement of work

    To identify and resolve any design discrepancies,

    maintenance issue and practicality of layout

    To confirm the sanitary fitt ings and M&E services

    arrangement before the approval of precast

    workshop drawings

    3. Timber Mock Up for Kitchen and Toilet

    Water heater point

    located above toi let

    door entrance during

    sample unit

    inspection

    Heater point

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    Sample unit

    4. Sample Units

    Sample units to be constructed for all flat types :

    Ensure unit type is constructed according to specifications & drawings

    Eliminate any discrepancies between drawings and sales brochures

    Minimise subsequent design adjustment

    Serve as visual reference for workmanship standard for f inishing works

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    Sample unit to be completed within 3 months

    when structural work reaches the 5th storey

    Milestones for Sample Units

    (eg for a typical 20-storey

    development, the sample units are to

    be completed between 12 to 14

    months after commencement of

    contract )

    Arrange with HDB to view the sample

    unit

    5th sty

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    eg non-conformance to sale brochures

    Position of scupper drain at sample unit is different from sales

    brochures

    Sample unit

    Scupper drain shown in sale brochures

    Sale brochures

    Scupper drain align with door frame

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    eg. non-conformance to guide drawing

    Base plate of metal gate is different from guide drawing

    Sample unit

    Perforated type used

    Guide drawing

    Non-perforated type

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    Tiles at main entrance ramp is different from specif ications

    Eg non-conformance to specifications

    Smooth glazed t ile used

    SampleBuilding specification

    Textured /structured tile

    is specified

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    eg. functionality

    Gate hits bell point

    when fully opened Cut-tile at bedroom entrance

    Bedroom

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    eg. functionality

    Grilles is narrow anddifficult to turn crescent

    lock

    Lighting & heater switches for toilet

    located near window

    x

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    Comply to

    Sales brochures

    Guide drawings

    Schedule of finishes

    Quality Standards in specifications

    Safety, functionality and maintenance

    Sample Units

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    5. In-process Supervision

    Establish guidelines on frequency of checks

    Must check /sampling checks (eg)

    waterproofing for bathroom/kitchen

    functional test tiling work

    timber flooring

    timber door installation

    painting cement block laying etc

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    Develop checklist to guide

    SS in their supervision

    Develop Quality inspection

    form for in-process

    supervision and to record

    observations

    Checklist / inspection form

    Checklist

    Inspection record

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    Managing Irregularities

    Has a framework to manage and follow up irregularities

    Norm or t ime frame for contractor to follow with non-compliance

    Investigate

    cause

    Take corrective

    action

    Put control measures

    in place

    Non compliancedetected

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    Actively involved in raising CONQUAS Score of project :

    Be trained and familiarized with CONQUAS 21

    Work with HDB to seek commitment from Contractors

    Senior Management

    Design to CONQUAS eg avoid detailing that demand

    highly skilled workers

    Conduct pre-assessment of completed works before

    contractor book for BCA assessment

    6. CONQUAS

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    Conclusion

    Consultants are required to develop their QualityManagement System to meet HDB requirements. The QMSshall cover the following:

    a) Accountability and responsibility of the project team insupervising the project

    b) Duty of the project team in inspecting the works atdifferent stage of construction

    a) Quality control system ( eg checklist , inspection andtesting records) and guidelines for in-processsupervision works

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    Thank you

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    Control of Material TestingA

    B

    3 pull-out wall tile tests are required for each block

    Test carried out in tandem with progress of work

    3 pull-out wal ltile tests are required for each block

    Only 1 pull-out test was conducted

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    Membrane applied on rough surface

    Example of non-compliance for critical trades

    Membrane applied on smooth surface

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    Example of non-compliance for critical trades

    No buttering on tile back

    Adhesive is evenly spread

    properly tamped

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    Window frame setting

    Window frame set in resulted in many

    cut-tiles

    Window frame flushed with wall tile

    Detailing to improve CONQUAS Score

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    Cut-tiles below beam

    Small cut-tile below beam

    Detailing to improve CONQUAS Score

    No cut-tile below beam

    Depth of beam not tie-in with door height

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    Corners/edges at beam and wall

    Many edges and corners

    Detailing to improve CONQUAS Score

    Minimum corners/edges

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    Spray water at constant

    rateSeepage

    Water tightness test to

    windows and wall joints to

    ensure no seepage

    Functional Tests