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MINISTRY OF PUBLIC WORKS Roads administration 1 of 125 Sheikh JABER AL-AHMAD AL-SABAH Causeway Project (SJSC)

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Introduction to Construction of the Sheikh Jaber Causeway in Kuwait

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Page 1: Final AUS Presentation 3 Apr 14

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Sheikh JABER AL-AHMAD AL-SABAHCauseway Project (SJSC)

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MINISTRY OF PUBLIC WORKS األشـــــغـــال الـعــــامـةوزارة

AGREEMENT NO. EF/R/214 214/ھـ ط / رقم أ إتفـــاقـيـة

For Design Review and Construction Supervision Works for Sheikh JABER AL-AHMAD AL-SABAH Causeway Project (SJSC) for Contract RA/140 Main Link (SUBIYAH LINK) and Contract RA/214 (DOHA LINK)

ـل ـى تنفيألجـ راف عل ـم واإلش ـعة التصـــمي ذ مراجال/مشروع جـسر الشيخ د الصباح ألعم ـابر األحم ج

ـ ط د ھ ر 140/العق ىالجس بية( الرئيس لة الص ) وصد ال العق وأعم

) جسر وصلة الدوحة( 214/ھـ ط

STATE OF KUWAITدولـــــــة الــــكــــويت

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• Planning and Progress of the Project, (M. Abou Leil)

• Basic Design Status and Geometric Design, (Rami)

• Bridges Structure, (Dante)

• Infrastructures & Buildings, (Robbie)

• Geotechnical and Marine, (Shadi)

• Environmental Management and Monitoring, (Chris)

• Bridge Construction Sequence, (Araby)

Presentation Agenda

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Planning and Progress of the Project

(M. Abou Leil)

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Project Profile

Project: Sheikh Jaber Al-Ahmad Al Sabah Causeway (SJSC) Main Link Location: Kuwait City to Subiyah New Town, across Kuwait BayContract Period: 1827 days ( from 03-Nov-13 till 03-Nov-18) Employer: Ministry of Public Works (MPW), Kuwait represented by H.E. Minister of

Public WorksThe Engineer: Assistant Under-Secretary Roads (MPW)Consultant: Dar Al Handasah – SSH – TYLIN InternationalContractor: Hyundai Engineering & Construction Co. Ltd.

Combined Group Contracting Co. (KSCC)Designer: SYSTRAICE: AECOM

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Time ControlAs on: 31-Mar-14

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Progress of WorkAs on: 31-Mar-14

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Details of Overall Physical Progress

Design, Build, Completion and Maintain Sheikh Jaber Al-Ahmad Al-Sabah Causeway Project(Main Link), Contract NO. RA/140 As of 31-Mar-2014

Stage Sub-stage WeightValue

Previous Month This MonthAccmulative Remarks

(Milestones in Progress)Feb-2014 (M4) Mar-2014 (M5)

Plan(%) Actual(%) Plan(%) Actual(%) Plan(%) Actual(%)

1 Planning 1.1 Mobilization(PM No.1, 3) 8.50 7.51 7.46 0.51 0.63 8.02 8.09 PM No.1, 3

2 Design 2.1 Basic Design(PM No.2) 1.00 0.90 0.99 0.10 - 1.00 0.99 SM No.2-1

2.2 Detailed Design(PM No.4, 5) 2.00 - - - - - - PM No.4, 5

3 Execution 3.1Temporary Works(SM No.7-1, 7-2, 7-7, 22-1, 22-2,24-1, 24-2, 25-1, 25-2)

9.85 5.05 6.00 0.85 0.65 5.90 6.65 SM No.7-1, 7-2, 22-1, 24-1, 25-1

3.2 Permanent Works(Remaining Milestones) 76.15 1.55 1.46 0.22 0.43 1.77 1.89 SM No.11-1, 11-2, 12-1, 30-1

4 Completion 4.1 Taking Over Certificate(PM No.34) 2.50 - - - - - -

Progress Ratio 100.00 15.01 15.91 1.68 1.71 16.69 17.62

▣ Abbreviation : PM(Primary Milestone), SM(Secondary Milestone)

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Site Activities

- Temp. Jetty (Subiyah) 100 % Completed.

- Temp. Channel Dredging (Subiyah) 100 % Completed.

- Installation of Artificial Reef : 984 / 984EA 100 % Completed.

- Geotechnical Investigation in Shwaikh, Subiyah & Marin Completed 100 %

- Pilot Piles onshore and offshore completed 100 %.

- Client’s Site offices Completed 100 % for Contractor 89 %.

- Reclamation area in Shuwaikh - 39 % in Progress.

- Soil improvement working platform in Subiyah 31 % in Progress.

- Relocation of KPA fence 39 % in Progress.

- Site clearance in Ghazali street 65 % in Progress.

- Temporary Bridge : 76% in progress

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Progress Photos

Site Overview of Temporary Jetty Operation of Temporary Jetty

Temp. Jetty (Subiyah) 100 % Completed

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Dredging of Cutter Suction Dredger

Temp. Channel Dredging (Subiyah) 100 % Completed.

Progress Photos

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Delivery of Artificial Reefs Installation of Artificial Reefs

Installation of Artificial Reef : 984 / 984EA 100 % Completed.

Progress Photos

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Geotechnical Investigation at Main Bridge Geotechnical Investigation at Approach Bridge North

Geotechnical Investigation in Shwaikh, Subiyah & Marine Completed 100 %

Progress Photos

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Axial Load Test for Pilot Pile atShuwaikh Bridge

Lateral Load Test for Pilot Pile atShuwaikh Bridge

Pilot Piles onshore and offshore completed 100 %

Progress Photos

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Client’s Site Offices - External Client’s Site Offices - Internal

Client’s Site offices Completed 100 % and Contractor’s offices 89 %.

Progress Photos

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Reclamation Stage 1 - Shuwaikh Reclamation Stage 1 - Shuwaikh

Reclamation area in Shuwaikh - 40 % in Progress.

Progress Photos

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Temporary Bridge ConstructionShuwaikh

Temporary Bridge ConstructionShuwaikh

Temporary Bridge - 76 % in Progress.

Progress Photos

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Assembly of Marine Batching Plant Construction of Steel Casting Yard

Temporary Works at Subiyah Area

Progress Photos

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Jack up Barge

Mobilization of Marine Equipment

Progress Photos

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Work Item2013 2014 2015 2016 2017 2018

Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4

Major Design Works

Temporary Works

Piling Works (1537 Piles)

Substructure Works (1236 piers)

Superstructure Cast in Situ

Box Girders Fabrication (1052)

Box Girder Installation

Asphalt and final finishes

T & C /Closeout Activities

Overall Summary Schedule for Main Project ElementsStart Date 03‐Nov‐13 Completion Date 03‐Nov‐18

03‐Nov‐13 31‐Mar‐15

03‐Nov‐13 30‐Sep‐15

17‐Aug‐14 15‐Jun‐17

20‐Aug‐14 11‐Dec‐17

01‐Apr‐15 07‐Apr‐18

02‐Feb‐15 26‐Nov‐17

05‐Jul‐15 14‐Jan‐18

05‐Nov‐16 02‐Aug‐18

13‐May‐18

Construction of Bridge Main Elements

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Basic Design Deliverables,Sample of Basic Design Submittals,

Design Review Status,Geometric Design

(Rami)

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Basic Design Deliverables,

Basic Design divided into 4 Parts• Basic Design Part 1 (20 Documents)• Basic Design Part 2 (50 Documents)• Basic Design Part 3 (13 Documents)• Basic Design Part 4 (16 Documents)

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Sample of Basic Design Submittals (Page ½)Document No Revision Category/ TitleDesign Basis

RA140‐10‐GEN‐AD‐TR‐00811 A1 PREAMBLE

RA140‐10‐GEN‐AD‐TR‐00812 A3 GENERAL

RA140‐10‐ROE‐RW‐TR‐00813 A5 HIGHWAY AND ROAD

RA140‐10‐RSI‐MW‐TR‐00815 A4 ISLAND AND EMBANKMENT

RA140‐10‐ISE‐EM‐TR‐00817 A7 ENGINEERING INSTALLATIONS & SERVICES

Alignment Design

RA140‐21‐ROE‐AL‐TR‐01801 A3 ALIGNMENT DESIGN REPORT

RA140‐21‐GEN‐AL‐DW‐01150 A2 ALIGNMENT OFF‐SHORE DRAWING PACKAGE

OFFSHORE BRIDGE ‐ 60M SPAN  APPROACH & SUBIYAH BRIDGES 

RA140‐21‐BRG‐CW‐TR‐03812 A1BASIC DESIGN OFFSHORE BRIDGE ‐60M TYPICAL SPAN SUBSTRUCTURE ANALYSIS

RA140‐21‐BRG‐CW‐TR‐03813 A1BASIC DESIGN OFFSHORE BRIDGE ‐60M TYPICAL SPAN SUPERSTRUCTURE ANALYSIS

RA140‐21‐BRG‐CW‐TR‐03815 A1BASIC DESIGN OFFSHORE BRIDGE ‐60M SPAN SUPERSTRUCTURE TRANSVERSAL ANALYSIS

RA140‐21‐BRG‐CW‐DW‐03020 A2 BASIC DESIGN OFFSHORE BRIDGE ‐60M SPAN DRAWINGS PACKAGE

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Sample of Basic Design Submittals(Page 2/2)Document No Revision Category/ TitleOFFSHORE BRIDGE ‐ 40M SPAN  SHUWAIKH BRIDGE

RA140‐21‐BRG‐CW‐TR‐03822 A1BASIC DESIGN OFFSHORE BRIDGE ‐40M TYPICAL SPAN SUBSTRUCTURE ANALYSIS

RA140‐21‐BRG‐CW‐TR‐03823 A1BASIC DESIGN OFFSHORE BRIDGE ‐40M TYPICAL SPAN SUPERSTRUCTURE ANALYSIS

RA140‐21‐BRG‐CW‐TR‐03824 A1BASIC DESIGN OFFSHORE BRIDGE ‐40M SPAN SUPERSTRUCTURE TRANSVERSAL ANALYSIS

RA140‐21‐BRG‐CW‐DW‐03010 A2 BASIC DESIGN OFFSHORE BRIDGE ‐40M SPAN DRAWINGS PACKAGE

MAIN BRIDGE

RA140‐21‐BRG‐CW‐TR‐04801 A2 MAIN BRIDGE ‐ SUPERSTRUCTURE REPORT

RA140‐21‐BRG‐CW‐TR‐04802 A2 MAIN BRIDGE ‐ SUBSTRUCTURE REPORT

RA140‐21‐BRG‐CW‐TR‐04812 A2 MAIN BRIDGE ‐ SUBSTRUCTURE ANALYSIS 

RA140‐21‐BRG‐CW‐TR‐04813 A2 MAIN BRIDGE ‐ SUPERSTRUCTURE ANALYSIS

RA140‐21‐BRG‐CW‐DW‐04000 A2 MAIN BRIDGE ‐ DRAWING PACKAGE

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Design Review Status

Letter subject Letter Reference / Date

Received Date Reply Date

Basic Design Part 1 MPW letter 16/4-153-4996 dated 10/12/2014HDEC letter- KUSCA-MPW-HD-13-0203 dated 28/11/2013

December 10, 2013 K13099/14/0218 – 04/02/2014 (Completed Part 1 Responses)

Basic Design Part 2 MPW Letter 140/1/ھـ ط dated 13/01/2014HDEC letter – KUSCA-MPW-HD-13-0240 dated 31/12/2014

January 13, 2014 K13099/14/0450 – 08/03/2014 (Completed Part II Responses)

Basic Design Part 3 Revised SubmissionRA140-DAH-HD-14-0010 dated 15/01/2014

January 15, 2014 K13099/14/0557 – 25/03/2014(Completed Part 1, 2, 3 and 4)

Basic Design Part 4 RA140-DAH-HD-140-0019 dated 30/01/2014

January 30, 2014 K13099/14/0557 – 25/03/2014(Completed Part 1, 2, 3 and 4)

Part 1, 2,3 and 4 Completed (Primary Cycle)

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Geometric Design• General Layout• Alignment• Main components• Lane Width• Typical Sections

• Missing Basic Documents• Approved Traffic Study, Traffic Counts and Approved Conceptual Drawings

• Design Issues (Under Discussion)• Transition length for Causeway• Weigh Bridge at Shuwaikh Area• Minimum Gradient• Interchanges• Non-reflection of rest area

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General Layout

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Alignment 1/5

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Alignment 2/5

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Alignment 3/5

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Alignment 4/5

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Alignment 5/5

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Alignment – Port Access Road

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Alignment – Bay Island North/ South Access

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Main components

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Lane Width (1/2)

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Lane width (2/2)

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Typical Sections (1/2)

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Typical Sections (2/2)

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Missing Basic Documents• Approved Traffic Study, Traffic Counts and Approved Conceptual

DrawingsDespite the effort done thankfully by MPW, We have not received the approved traffic study (by KM and MOI) for the project which should include the Traffic counts (approved by MOI), also we didn’t receive a copy from the approved design presented to KM and MOI.The following is to be noted:• The traffic study for the project is one of the most important fundamental

elements for the design of the project, starting from the number of lanes,determine the level of service, type and configuration of interchanges /intersections.

• The traffic count data that are based on the study of traffic is also a major keyelement to calculate the pavement structure for the different type of roads.

• The approval of design at concept stage by either KM and MOI will avoid anymajor modification during the preliminary stage (Basic Design).

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Design Issues (Under Discussion)

Curve No. Curve Radius (m)Current Transition In-

Length (m)

Allowable maximum Transition In-

Length (m)

AASHTO and KHDM

Current Transition out-Length (m)

Allowable maximum Transition out-

Length (m)

AASHTO and KHDM

4 2000 180 220 3125 220

5 25000 4000 775 4000 775

6 8000 1125 438 1125 438

•Transition length for Causeway The KHDM and AASHTO are very clear and strict about the maximum allowable length for the transition curve which shouldn’t exceed √24R in addition to what stated into KHDM,and as per AASHTO, safety problems have been found to occur on spiral curves that are long.

Such cases were investigated as per below table:

Transition Length for Causeway Extracted from Employer’s Concept Design Drawing RA/140/1001-2

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• Weigh Bridge at Shuwaikh Area

• The proposed location of weigh Bridge in Shuwaikhinterchange will result in the constraint of the length ofmerge/diverge Taper which is not in line with thedesign standards.

• It will also have an effect on weaving length betweenWeigh Bridge Taper and approach junction with visitorcenter road.

Design Issues (Under Discussion)

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• Minimum GradientThe Design criteria for the project clearly mentioned thatthe minimum desirable longitudinal gradient forsatisfactory drainage is 0.5%.The drawings submitted show a minimum gradient 0%.

Design Issues (Under Discussion)

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Mainline Design Speed (km/h)

Mainline Design Speed for connecting Roadways (km/h)

Slips(KHDM)

Slips(Basic Design)

Loops(KHDM) Loops

(Basic Design)

100 70 50 50 40120 90 70 50 40

The ramps (or connecting roadways) within a grade-separated interchange shouldnormally have a lower design speed than the mainline

• Interchanges

Design Issues (Under Discussion)

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• Non-reflection of rest areaRest area already built by RA126 project was notconsidered in the Employer’s Concept Design Drawings.

Current design of the Interchange does not comply withKDM requirement and overlapping occurs betweenacceleration lane of vehicles from the ramp of theInterchange and vehicles approaching towards restarea.

Design Issues (Under Discussion)

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Bridges Structure

(Dante)

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BASIC DESIGN REVIEW

BRIDGE STRUCTURE

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PROJECT OVERVIEW

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DESIGN REVIEW

What has been done?

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Basic Design Submittals

• DESIGN BASIS - BRIDGES (1 submittal)• ONLAND BRIDGES

– Ghazali Transition (4 submittals)– Shuwaikh Port Bridges (4 submittals)– Shuwaikh Port Interchange (4 submittals)– Shuwaikh Port Interchange Ramps (4 submittals)

• OFF-SHORE BRIDGES – 60M Span Bridges (Approach & Subiyah Bridges) (4 submittals)– 40M Span Bridges (Shuwaikh Bridges) (4 submittals)– 39M Span Bridges (Bay Island Embankment Bridges) (3 submittals)

• MAIN BRIDGE (SIGNATURE BRIDGE) (5 submittals)• SHUWAIKH & SUBIYAH EMBANKMENT & INTERCHANGE

– Subiyah U-Turn Bridge (3 submittals)– Subiyah KOC Bridge (3 submittals)– Subiyah Bridge (3 submittals)– Subiyah Culvert (2 submittals)– Road & Embankment (4 submittals)

• ENGINEERING INSTALLATIONS & SERVICES – Structural Health Monitoring System (2 submittals)– Dehumidification (2 submittals)– Bridge Access & Ventilation (2 submittals)

• Total 54 Submittals

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Basic Design Review — Primary Cycle

No. Item Contractor Submittal Status Design Review Status

1 Off‐Shore Bridges Complete Comments Provided

2 On‐Shore Bridges Complete Comments Provided

3 I‐Girder Bridges Complete Comments Provided

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Basic Design Review — Second Cycle

No. Item Contractor Response Status

Design Review Status

1 Off‐Shore Bridges Response Provided Review in Progress

2 On‐Shore Bridges In Progress In Progress

3 I‐Girder Bridges In Progress In Progress

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Aspects of Review

DURABILITY• Layers of protection• Stainless Steel Reinforcement• Controlled Permeability

Formliner

Having in mind the future maintenance of the bridge

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Aspects of Review

CONSTRUCTABILITY• Connection between girders• Casting by Tremie Method• Pier Cap connection

Having in mind the future maintenance of the bridge

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Aspects of Review

DESIGN• Bridge Articulation• Bearing Type• Mono-pile

Having in mind the future maintenance of the bridge

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Bridge Articulation

• Replacing bearings on 36-km long bridge is a maintenance challenge

• Input on local experience with elastomeric bearings

• Contractor to perform life cycle cost optimization to justify choice of bearings

•Having in mind •the future maintenance •of the bridge

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Summary

BRIDGE STRUCTURE BASIC DESIGN REVIEW COMPLETED

WE ARE IN THE PROCESS OF RESOLVING COMMENTS WITH THE CONTRACTOR

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Infrastructures & Buildings,Authorities Approval,

(Robbie)

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PROJECT INFRASTRUCTURE• Potable Water Network• Sanitary Network & WWTP• Storm Water Drainage Network• Electrical Distribution Network• Irrigation Network• External Fire Fighting Network

PERMANENT BUILDINGS• Administration Buildings

Shuwaikh Port South Bay Island North Bay Island Subiyah

• Visitor Centre

• 26 ‘Building Structures’ in total• Each Building Design includes –

Architecture Structural MEP Interior Design

Project Overview – Infrastructure & Buildings

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Doc. Number Document Title Current Status

RA140-21-ISE-EM-TR-07855 Water Supply System Basic Design Report B

RA140-21-ISE-EM-TR-07856 Irrigation System Basic Design Report B

RA140-21-ISE-EM-DW-07550 Water Supply And Irrigation Drawing Package B

Basic Design Review Findings – Key Points• Further coordination needed to confirm connections points at Shuwaikh & Subiyah• Possible requirement for P/Stations dependent on Pressures at connection points • Proposed that Potable Water would be used to augment Irrigation System – not permitted by MPW or MEW

POTABLE WATER & IRRIGATION

Infrastructure Basic Design

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SEWAGE SYSTEM & WWTP Doc. Number Document Title Current Status

RA140-21-ISE-EM-TR-07831 Waste Water Treatment Plant Design Condition B

RA140-21-ISE-EM-TR-07832 Waste Water Treatment Plant Basic Design Report B

RA140-21-ISE-EM-DW-07300 Waste Water Treatment Plant Drawing Package B

RA140-21-ISE-EM-TR-07860 Sewage System Basic Design Report B

RA140-21-ISE-EM-DW-07600 Sewage System Drawing Package B

Basic Design Review Findings – Key Points• Septic Tanks proposed for ‘remote’ buildings – SSH has asked Contractor to consider Holding Tanks

STORM WATER DRAINAGE SYSTEMDoc. Number Document Title Current Status

RA140-21-ISE-EM-TR-07850 Storm Drainage System Basic Design Report B

RA140-21-ISE-EM-DW-07500 Storm Drainage System Drawing Package B

Basic Design Review Findings – Key Points• Proposed system has drainage to the sea – not permitted by KEPA; specific approval required• Connection to Storm Water Network in Shuwaikh Port

Infrastructure Basic Design

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ELECTRICAL DISTRIBUTION & MAIN BRIDGE LIGHTING

Doc. Number Document Title Current Status

RA140-21-ISE-EM-TR-07811 Electrical Basic Design Report B

RA140-21-ISE-EM-DW-07100 Electrical Drawing Package B

RA140-21-ISE-EM-TR-07841 Basic Design Main Bridge Lighting B

RA140-21-ISE-EM-DW-07400 Basic Design Main Bridge Lighting Drawing Package B

Basic Design Review Findings – Key Points• Electrical design is not compliant MEW standards• Main areas of non-compliance are –

Transformers Rating (i.e. size) Proposed Girder Substation Proposed 11kV Onshore Substation will be ‘Package Type’ Proposed 132kV Major Substation

• Proposed Maintenance Access for Girder Substation

Infrastructure Basic Design

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PROPOSED GIRDER SUBSTATIONS(3D Render)

Key Concerns• Method of Installation/Replacement • Maintenance Access• Fire Fighting Systems

Infrastructure Basic Design

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Infrastructure Basic DesignPROPOSED GIRDER SUBSTATIONSSan Francisco/Oakland New Bay Bridge

Substation installed inside Girder

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BRIDGE HVAC SYSTEMSDoc. Number Document Title Current Status

RA140-21-ISE-EM-TR-07829 Dehumidification System B

RA140-21-ISE-EM-DW-07290 Dehumidification Drawing Package B

RA140-21-ISE-EM-TR-07845 Bridge Access & Ventilation Report B

RA140-21-ISE-EM-DW-07450 Bridge Access & Ventilation Drawing Package B

Basic Design Review Findings – Key Points• Needs further coordination on total BUA’s & expected Air Conditioning Loads with MEW

EXTERNAL FIRE FIGHTING SYSTEMSDoc. Number Document Title Current Status

RA140-21-ISE-EM-TR-07865 Basic Design Report On External Fire Fighting W

RA140-21-ISE-EM-DW-07650 Drawing Package On External Fire Fighting W

Basic Design Review Findings – Key Points• Overdesign of Fire Pump System (overdesign will not approve – must meet exact KFD requirement)• No Fire Fighting System for proposed Girder Substation

Infrastructure Basic Design

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Bay Island North• Causeway Administration Building (MPW)• Sea Rescue Operation Centre Building (MoC)• Administration Support Building (MoD)• Fire Station Building (KFD)• Coat Guard Operation Centre (MoI)• Traffic Monitoring & Control Centre (Traffic Police)• Substation• WWTP

Bay Island South• Causeway Administration Building (MPW)• Sea Rescue Operation Centre Building (MoC)• Administration Support Building (MoD)• First Aid Centre (MoH)• Fire Station Building (KFD)• Coat Guard Operation Centre (MoI)• Traffic Monitoring & Control Centre (Traffic Police)• Substation• WWTP

Permanent Buildings Basic Design

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BUILDINGS – ADMINISTRATION BUILDINGS

Doc. Number Document Title Current Status

RA140-21-BUI-AR-TR-08821 Architecture Basic Design Report B

RA140-21-BUI-AR-DW-08200 Architecture Drawing Package B

RA140-21-BUI-AR-DW-08300 Structure Drawing Package B

RA140-21-BUI-EM-DW-09200 Installations & Systems Drawing Package B

Basic Design Review Findings – Key Points• End-user requirements need to be confirmed• Exterior finishes need to be revised (take account of exposure to sea water)• Minimal Landscaping design submitted• No Interior Design submitted (must also coordinated with End-user requirements)• Buildings Workshop with Designer held on 02/04/2014

Permanent Buildings Basic Design

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Proposed Visitor Centre Design

Permanent Buildings Basic Design

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BUILDINGS – VISITOR CENTRE

Doc. Number Document Title Current Status

RA140-21-BUI-AR-TR-08811 Visitor Center Basic Design Report B

RA140-21-BUI-AR-DW-08100 Visitor Center Architecture Drawing Package B

RA140-21-BUI-EM-DW-09100 Visitor Center Installations & Systems Drawing Package B

Basic Design Review Findings – Key Points• End-user requirements need to be confirmed• Building Design is not compliant with new KFD requirements (e.g. only 1 elevator provided)• Landscaping Design to be finalised• Interior Design to be finalised (also coordinated with End-user requirements)• Buildings Workshop with Designer held on 02/04/2014

Permanent Buildings Basic Design

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Geotechnical and Marines,

(Shadi)

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Geotechnical and Marine (1/23)

• Basic Design Overview – Geotechnical and Marine

• Geotechnical• Onshore-Offshore Bridge Foundations • Ground Improvement and Embankment Stability• Pavement and Material Design

• Marine• Dredging Works• Reclamation Works• Slope/edge protection• Marina Design

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• “BASIC DESIGN” REVIEW FINDINGS• Onshore-Offshore Bridge Foundations

1. On-Land Bridge – Ghazali Transition2. Shuwaikh Port Bridge3. Shuwaikh Port Interchange4. Offshore Bridge – 40m Span Shuwaikh Bridge5. Bay Island South6. Approach Bridge South7. Main Bridge8. Approach Bridge North9. Bay Island North10. Offshore Bridge – 60m Span Subiyah Bridge11. Subiyah Interchange Bridge

Geotechnical and Marine (2/23)

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• “BASIC DESIGN” REVIEW FINDINGS• Onshore-Offshore Bridge Foundations • On Land Bridge – Ghazali Transition

• No geotechnical investigation reports received to date• Subsurface profile comprises of 1.5m-6m thick layer of fill underlain by Silty to

Clayey loose to very dense sand till the end of boreholes (-17m FGL)• As per the basic design, the bridge is supported on piles (2.5m in diameter,

lengths from 20m to 31m FGL)

Geotechnical and Marine (3/23)

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• “BASIC DESIGN” REVIEW FINDINGS• Onshore-Offshore Bridge Foundations • Shuwaikh Port Interchange

• Soil stratigraphy at the subject site is 12m of soft clay interchanging with loose sand followed by very dense sand to 40m depth.

• Drilled shafts are 28m length (FGL) and 2.5m diameter (as per Basic design).

Geotechnical and Marine (4/23)

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• “BASIC DESIGN” REVIEW FINDINGS• Onshore-Offshore Bridge Foundations • Offshore Bridge – 40m Span Shuwaikh Bridge

• Soil stratigraphy at the subject site is 9m of medium dense sand followed by 6m of dense sand then very dense sand to 39m.

• Drilled shafts are 26m long and 2.5m diameter (as per Basic design).

Geotechnical and Marine (5/23)

Sand

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• “BASIC DESIGN” REVIEW FINDINGS• Onshore-Offshore Bridge Foundations • Main Bridge

• The soil stratigraphy at the main bridge site is 10m of soft clay followed by very dense Sand to 28m.

• The foundations of the Main Bridge consist of drilled shafts of 3.0m diameter and varying lengths starting from 30 m at piers to 53 m at Pylon.

Geotechnical and Marine (6/23)

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• “BASIC DESIGN” REVIEW FINDINGS• Onshore-Offshore Bridge Foundation • Approach Bridges (South & North)

• Soil stratigraphy at the subject site comprise of 12m of soft clay overlying a layer of dense sand stretching 3m in depth followed by very dense sand down to 45m depth.

• Drilled shafts’ lengths range between 31m to 35m from seabed level with diameters of 3m (as per Basic design).

Geotechnical and Marine (7/23)

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• “BASIC DESIGN” REVIEW FINDINGS• Onshore-Offshore Bridge Foundations • Offshore Bridge – Subiyah Bridge

• The ground surface level of Subiyah Offshore Area ranges from 3.35m PWD to -3.56mPWD. The stratigraphy of this area comprises clay layers lying on dense sand layers.

• As per the basic design, the bridge is supported on piles (3m in diameter, 49m long fromseabed level).

Geotechnical and Marine (8/23)

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• “BASIC DESIGN” REVIEW FINDINGS• Onshore-Offshore Bridge Foundations• Subiyah Interchange Bridge

• The soil stratigraphy at the Subiyah interchange bridge site is Silty Sand. • The foundations of Subiyah interchange bridge are spread footings.

Geotechnical and Marine (9/23)

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• “BASIC DESIGN” REVIEW FINDINGS• Onshore-Offshore Bridge Foundations • SUMMARY

• Approval of foundation design for construction shall not be concluded till the receipt of:1. Detailed design2. Geotechnical site investigation reports3. Approved Method Statement4. Pile load test results5. Effect of scour depth.

Geotechnical and Marine (10/23)

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• “BASIC DESIGN” REVIEW FINDINGS• Ground Improvement and Embankment Stability

• Subiyah Embankment

• Current ground surface elevation is +3.0m PWD (about 2m of reclamation), deep compaction is not anticipated.

• Improvement of natural compressible (soft clay) foundation soils was considered necessary to meet project serviceability (settlement) requirements.

• Preloading with the use of Prefabricated Vertical Drains (PVD) was selected as the ground improvement technique.

Geotechnical and Marine (11/23)

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• “BASIC DESIGN” REVIEW FINDINGS• Ground Improvement and Embankment Stability

• Bay Island North

Geotechnical and Marine (12/23)

• Current seabed level is about -4.0mPWD (about 9m of reclamation isrequired to reach the target level +5mPWD for Bay Island North platform)• Improvement of natural compressible(soft clay) foundation soils wasconsidered necessary to meet projectserviceability and stability requirements• Preloading with the use of PVD (only)was proposed by the Contractor(tender design implements stonecolumns at the perimeter bund as well)as the ground improvement technique.

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• “BASIC DESIGN” REVIEW FINDINGS• Ground Improvement and Embankment Stability

• Bay Island South

• Current seabed level is about -1.0~-2.0m PWD (about 6~7m of reclamation is required to reach the target level +5m PWD for Bay Island South platform)

• Soft soils require ground improvement to meet project serviceability and stability requirements

Geotechnical and Marine (13/23)

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• “BASIC DESIGN” REVIEW FINDINGS• Ground Improvement and Embankment Stability

• Shuwaikh Embankment

• Current ground level is about +2.0m PWD (about 3m of reclamation is required to reach the target level +5m PWD for Shuwaikh embankment platform)

• Reclamation area is divided into two parts according to soil type: Stage (I) no need for ground improvements. Stage (II) on soft/ loose soils that require ground treatment to meet project serviceability and stability requirements

Geotechnical and Marine (14/23)

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• “BASIC DESIGN” REVIEW FINDINGS• Pavement and Material Design

• Pavement cross-sections were submitted for the following locations as per Concept design drawings:

• Shuwaikh Interchange• Subiyah Interchange

• Detailed pavement design calculations for each pavement section are not yet submitted

• Approval of final pavement design for construction shall be concluded upon the receipt of traffic volumes and defining the subgrade strengths at each location

Geotechnical and Marine (15/23)

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• “BASIC DESIGN” REVIEW FINDINGS• Marine Works

• Subiyah Embankment Slope Protection Works• Shuwaikh Embankment Slope Protection Works• Bay Island North – Dredging, Reclamation, Slope Protection Works and Marina Design• Bay Island South– Dredging, Reclamation, Slope Protection Works and Marina Design• Temporary Access Channel at Subiyah – Dredging Works

Geotechnical and Marine (16/23)

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Geotechnical and Marine (17/23)

• “BASIC DESIGN” REVIEW FINDINGS• Marine Works

• Subiyah Embankment

• Suwaikh Embankment

Subiyah Embankment slope protection cross section

Subiyah Embankment layout

Shuwaikh Embankment layout Shuwaikh embankment slope protection cross section

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Geotechnical and Marine (18/23)

• “BASIC DESIGN” REVIEW FINDINGS• Marine Works

• Bay Island North

• Bay Island South

Bay Island North slope protection cross section Bay Island North layout

Bay Island South layout Bay Island South slope protection cross section

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Geotechnical and Marine (19/23)

• “BASIC DESIGN” REVIEW FINDINGS• Marine Works

• Dredging Works

Temporary Access Channel Dredging at Subiyah Temporary access channel layout

Navigation Channel Dredging at Bay Island South Navigation Channel Dredging at

Bay Island North

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Geotechnical and Marine (20/23)

• “BASIC DESIGN” REVIEW FINDINGS• Marine Works

• Marina Design

Bay Island North Marina Basin LayoutBay Island South Marina Basin Layout

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• STATUS OF CURRENT WORKS• Geotechnical Works

• Onshore geotechnical site investigation works – 199 boreholes completed - 13 boreholes left• Offshore geotechnical site investigation works – 597 boreholes completed• Pilot Pile testing (Offshore and Onshore) - 12 pilot pile tests carried out to date

Geotechnical and Marine (21/23)

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Geotechnical and Marine (22/23)

• STATUS OF CURRENT WORKS• Geotechnical Works (Cont’d)

• Shuwaikh Embankment – Stage I reclamation works - Ongoing• Subiyah Platform backfilling – 30% completed to date

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Geotechnical and Marine (23/23)

• STATUS OF CURRENT WORKS• Marine Works

• Temporary Access Channel Dredging at Subiyah - Completed• Geotextile laying at Bay Island North - Initiated

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Environmental Management and Monitoring

(Chris)

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Environmental Management and Monitoring (1/9)

• Ecological mitigation - New Vegetation habitat;• Waste management;• Pollution prevention and control;• Environmental monitoring –

• Pollution, physical and chemical monitoring;• Biological and ecological monitoring;

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Contractor Progress -• Completion (100%) of artificial reef & new vegetation habitat

Environmental Management and Monitoring (2/9)

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Contractor progressConstruction environmental management

Pollution prevention – use of integrated bunding and drip trays

Waste and chemical management – use of contained and secure chemical storage

Environmental Management and Monitoring (3/9)

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Contractor progressEnvironmental monitoring (March 2014)

Pollution / Physical:•Air quality - 100% (6 sites, 1 site lost);•Noise – 100 % (4 sites, 3 active)•Current and tides (not scheduled);•Water quality – 100 % (21 sites);•Dredging (not scheduled*);•Sediment chemistry – 100% (21 sites)

Biological:•Avifauna – 100% (4 sites);•Algal beds (April start);•Fish and shrimp – 17% (30 sites) •Benthic infauna – 100 % (21 sites);

•Noise monitoring (Shuwaikh) •Air quality station •Water quality

Environmental Management and Monitoring (4/9)

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Air quality – Dust and Diffusion Tubes

Sediment quality and benthic infauna

Air quality - Real time AQMS analysers

Environmental Management and Monitoring (5/9)

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Progress• Inspection of all contractor monitoring activities undertaken to date – best practice monitoring procedures observed;• Verification of full and successful completion of New Vegetation Habitat installation (100%);• Environmental audits undertaken at both Shuwaikh and Subiyah;• Excellent coordination between contractors, EWC and Dar

Environmental Management and Monitoring (6/9)

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Verification of NVH by GPS and Echo Sounder

Environmental Management and Monitoring (7/9)

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Verification of NVH by dive survey

Environmental Management and Monitoring (8/9)

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Key areas of focus – April 2014• Inspections of seasonal monitoring:

• Algal beds (to start in April: 25 locations);• and Fish and Shrimp monitoring (25 locations

remaining).

• Establishment monitoring of New Vegetation Habitat –Scheduled end of April and end of May.

• Continue to work with contractors regarding development of key environmental management activities:

• Spill Response – Marine environment;• Pollution prevention - Terrestrial;• Chemical and waste management.

Environmental Management and Monitoring (9/9)

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Bridge Construction Sequence

(Araby)

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Bridge Construction Sequence

Program For The Superstructure Installation

05‐Jul‐15

05‐Jul‐16

10‐Sep‐16

01‐Aug‐17

09‐Apr‐17

21‐Aug‐17

10‐Jul‐16

08‐Apr‐17

Dismantle, Transfer & Assemble L/G10‐Jul‐16 – 08 Sep‐16

28‐Feb‐16

14‐Jan‐18

8.0km

15.0km

4.0km

2.5km

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•Construction of Bridge Main Elements - Video Animations

Fabrication and Installation Works

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•Construction of Bridge Main Elements - Video Animations

Continuous Works of Box Girder

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Bridge Construction Sequence

•Production Lines:

- Total 4 Lines- 3 lines for 60 m span.- 1 line for 40 m span

•Production Rate:One girder/2-days/ 1-line

•40 Box Girders /Month

Superstructure Fabrication

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THANK YOU

شكرا لحسن استماعكم