final alignment1
TRANSCRIPT
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MIXING
OBJECTIVE:
To mix the different varieties of cotton fibres.
PARTICULARS:
One mixing = 26 bales.
One bale weight = 170 Kg.
MIXING OF COTTON:
COUNT STAPLE LENGTH
30 e ! "0 e 2# mm ! 30 mm
$0 e ! 60 e 30 mm ! 32 mm
#0 e ! 100 e 33 mm ! 37 mm
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BLOWROOM
OBJECTIVE:
%ell o&ening of com&ressed la'er of bale of cotton and blend different varieties
of cotton.
To remove most of the foreign matters and &rod(ce la&.
PARTICULARS:
(mber of machines = 3
)a& feed =2
*h(te feed = 1
+eed material ! +ibres.
,eliver' material ! )a&.
)a& length = 60 m
)a& weight = 21.$ Kg - 2$.$Kg varies according to the co(nt/
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PROCESS SEQUENCE:
GREEN PLANT
CHUTE FEED SYSTEM
re bale o&ener Tr(mac/
eneral bale o&ener
xiflow cleaner Tr(mac/
c(tcher Tr(mac/
44 Tr(mac/
T Tr(mac/
5 #7 Tr(mac/
*arding
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5lendomat Tr(mac/
,x Tr(mac/
T ! #00 Tr(mac/
*T
5 #7 ! 1600 Tr(mac/
Krischner beater/
*arding
etal can 8 1
4+* Tr(mac/
Krischner beater/
9lectronic 4etal ,etector 8 vetel
44 Tr(mac/
:ossi ision hield
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PROCESS SEQUENCE:
LAP FEED SYSTEM
SPECIFICATION:
re ! bale o&ener
44 Tr(mac/
T ! #00 Tr(mac/
5 ! 2 Tr(mac/
;K Tr(mac/
:ossi ision hield
,x Tr(mac/
c(tcher Tr(mac/
*arding
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5; ! "00r&m
4+* ! 700r&m
44 ! 720r&m
;K 8 670r&m
SETTINGS:
edal to feed roller ! 0.12$<
5eater to &edal setting ! 10mm
TYPES OF WASTE REMOVED:
eed bits leaf bits sand &ol'thene &a&ers hairs n'lon cords in> bl(e
'ellow colo(red cotton.
PRODUCTION:
rod(ction ? shift =hell roller s&eed in @4 A 60 A # A n
36 A #"0 A han> A 2.20"$
+or Ban> = 0.00161 9fficienc' = #$C
rod(ction?shift = 1$3#.7Kg
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CARDING
OBJECTIVE:
%ell o&ening of fibres.
To remove trash in la&.
@ndivid(alisation of fibres.
To &rod(ce sliver from la&.
PARTICULARS:
(mber of machines = 3#
4odern = 22
*onventional = 16
+eed material ! la&
,eliver' material ! *ard sliver
MACHINE MAKE:
Moder:
+5K $33 ! Tr(mac ! ,K 7#0 ! 6 machines *h(te feed s'stem/
Tr(mac ! ,K 7#0 ! 16 machines )a& feed s'stem/
Co!e"#o$%:
)a>shmi )* 1?3 ! 6 machines
)a>shmi ;ieter * 1?3 ! # machines
Textool ! 2 machines
PROCESS SEQUENCE:
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SETTINGS:
)a&
+eed roller
)ic>er 8 in
*'linder and flats
,offer
Tr(m&et with calendar roller
*oiler tr(m&et
*an
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+lat $ settings/ = 0.2 tho( 3 &laces/ 0.2$ tho( 2 &laces/
)ic>er ! in to c'linder = 0.2 tho(
+eed &late ! )ic>er in = 0.7$ tho(
*'linder (nder casing = 6mm 2.6mm 1.3mm 1.3mm 0.$mm
*'linder ! doffer = " tho(
,offer ! tri&&ing roller = 0.2$ tho(
tri&&ing roller ! deliver' roller = 0.1$ tho(
4ote >nives @ and @@ = 0."$ tho( 0.3 tho(
SPEEDS OF DK &'( )TRUMAC*:
tarting s&eed = 1$ m?min
Bigh s&eed = 100 m?min
low s&eed = 10 ! 1$ m?min
,offer s&eed = r&m
+eed roller s&eed = 7r&m
*'linder s&eed = "66r&m
)ic>er ! in s&eed = #2r&m
+lats s&eed = 267 mm?min
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SPEED OF LAKSHMI RIETER:
*'linder s&eed = ""0r&m
)ic>er8in s&eed = 10#0 r&m
,offer s&eed = 60r&m
+lats s&eed = 11<?min
,eliver' s&eed = 100m?min
TYPES OF WASTE:
,(st short fibres seed bits leaf bits sand foreign matters sliver waste s(ction
waste.
PRODUCTION:
rod(ction?shift =,offer s&eed in @4 A 60 A # A n
36 A #"0 A han> A 2.20"$
%hen han> = 0.13D efficienc' = 0C
rod(ction?shift = 1$.#Kg.
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SLIVER LAP
PARTICULARS:
(mber of machines =1
)a>shmi )9 2?"a ! 1 machine
+eed material ! 2" card sliver
,eliver' material ! 1 sliver la&
SPECIFICATIONS:
(mber of do(blings ! 2"
,rafting s'stem ! ne(matic drafting s'stem
5rea> draft ! 1.032
Total draft ! 1."#
)a& weight ! 70 g?m
,eliver' s&eed ! " m?min
)a& length ! 2"0 m
TYPES OF WASTE:
liver waste s(ction waste.
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RIBBON LAP
PARTICULARS:
(mber of machines = 1
4a>e of machine ! )a>shmi )9 "?1a
+eed material = 6 sliver la&
,eliver' material = 1 ribbon la&
SPECIFICATIONS:
(mber of do(bling ! 6
)a& length ! 200m
,eliver' s&eed ! as &er co(nt.
TYPES OF WASTE:
(ction waste.
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UNI LAP
PARTICUALRS:
(mber of machines ! 2
4achine ma>e ! ;ieter 9 32
+eed material ! 5rea>er drawframe sliver
,eliver' material ! 1 (nila&.
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COMBER
OBJECTIVE:
To remove short fibres.
To remove ne&s seed bits foreign matters.
To straighten the fibres.
PARTICULARS:
(mber of machines ! 1$
4odern machines ! 10
*onventional machines ! $
+eed material ! ;ibbon la& or/ (nila&
,eliver' material ! combed sliver
MACHINE MAKE:
4odern machine ! ;ieter 9 6$
*onventional ! )a>shmi rieter
SPECIFICATIONS:
(mber of do(blings ! #
,eliver' s&eed ! 273 'ards?min
oil C 8 20C
,rafting s'stem ! &ne(matic s'stem.
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TYPES OF WASTE:
hort fibres ne&s sliver waste.
PRODUCTION:
rod(ction?shift =,eliver' s&eed in 'ards?min A 60 A # A n A 3.3
1.0" A 36 A #"0 A han> A 2.20"$
%hen han> = 0.1$D efficienc' = 0C
rod(ction?shift = 267.Kg.
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DRAW FRAME
OBJECTIVE:
,o(bling ! To im&rove (niformit'.
,rafting ! To straighten and arrange the fibres &arallel to one another.
PARTICULARS:
(mber of machine ! 13
4odern machines ! 10
*onventional ! 3
+eed material ! *ombed or carded sliver
,eliver' material ! ,raw frame sliver.
MACHINE MAKE:
MODERN:
1. Texmaco ! Bowa ! $ machines.
(mber of deliver' ! 2
,rafting s'stem ! &ring loaded.
2. ;5 ! ,"0 * ! $ machines
(mber of deliver' 81
,rafting s'stem ! &ne(matic.
3. ;5 ! #$1 ! 3 machines
(mber of deliver' ! 1
,rafting s'stem ! &ne(matic
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CONVENTIONAL:
)a>shmi rieter ;5 #$1 ! 3 machines
(mber of deliver' 81
,rafting s'stem ! &ne(matic.
SPECIFICATIONS:
+ront Eone draft = 2.$
4iddle Eone draft = 1.7
5ac> Eone draft = 1.2
,eliver' s&eed = "62 'ards?min
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PROCESS SEQUENCE:
(ide &late
,eliver' can
4echanical sto& motion
*oiler t(be wheel
*alendar rollers
(ide roller
Traverse g(ide
"?" drafting s'stem
Tr(m&et
6 or # card sli
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TYPES OF WASTE:
liver waste s(ction waste.
PRODUCTION:
rod(ction?shift =,eliver' s&eed in @4 A 60 A # A n
36 A #"0 A han> A 2.20"$
%hen han> = 0.1$D efficienc' = #$C
rod(ction?shift = 6"1."Kg.
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CONVENTIONAL:
); ! $ machines
SETTINGS:
TOP ARM PRESSURE:
+ront roller &ress(re ! Kg
4iddle roller &ress(re ! 1"Kg
5ac> roller &ress(re ! 1"Kg
TOP ROLLER SETTING
+ront Eone ! 1"$8#0
1"3860
138"0
4iddle Eone ! 7mm
5ac> Eone ! $2mm
BOTTOM ROLLER SETTING
+ront Eone ! "#mm
4iddle Eone ! $0mm
5ac> Eone ! "7mm
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SIMPLEX
OBJECTIVE:
,rafting ! To red(ce the thic>ness of material and &aralleliEation to ma>e the
&rod(ct more even
Twisting ! To im&ort twist in the material
%inding ! To wind the rove onto the bobbin
5(ilding ! To b(ild the material onto the bobbin in a s(itable sha&e.
PARTICULARS:
(mber of machines = 13
4odern machines = 6
*onventional = 7
+eed material = ,raw frame sliver
,eliver' material = ;oving
MACHINE MAKE:
Moder:
1. Finser 6# @ ! 6 machines
2. )a>shmi ! 2 machines
3. )+ 1"00 ! 3 machines
". Textool ! 2 machines
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PROCESS SEQUENCE:
TYPES OF WASTE:
liver waste roving waste.
PRODUCTION:
rod(ction?shift?s&indle =&indle s&eed A 60 A # A n
T@ A 36 A #"0 A han> A 2.20"$
%hen han> = 1.2D efficienc' = #$C
rod(ction?shift?s&indle = ".6$"Kg.
,raw frame sliver
(ide roller
Traverse g(ide
5obbin
+alse twister
3?3 drafting s'stem
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RING FRAME
OBJECTIVE:
To &rod(ce 'arn from roving.
Twist ! To im&act twist to the roving.
%inding ! To wind the rove onto the bobbin.
PARTICULARS:
(mber of 4achines = 73
4odern 4achines = "$
*onventional 4achines = 2#
+eed 4aterial = ;oving
,eliver' 4aterial = Garn.
MACHINE MAKE:
Moder:
1. Textool $B 8 22 4achines "20 &indles/
2. ;H 12"0 KTT4 8 10 4achines 100# &indles/
3. ;H 12"0 KTT4 8 13 4achines 110" &indles/
CONVENTIONAL:
1. Textool $B 8 21 4achines "20 &indles/
2. :eetstex 8 2 4achines "20 &indles/
3. :eetstex 8 $ 4achines "#0 &indles/
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PROCESS SEQUENCE:
*reel
;oving g(ide and traversing g(ide
3?3 drafting s'stem
)a&<
;ing and traveller
*o&
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SPECIFICATIONS:
,rafting s'stem 8 3?3 &ne(matic weight
1. *o(nt 8 "0s K%.
&indle s&eed 8 17$1# r&m.
2. *o(nt 8 "0s *%
&indle s&eed 8 2230 r&m
3. *o(nt 8 60s *%
&indle s&eed 8 1#00 r&m
TYPES OF WASTE:
ne(mafil waste hard waste.
PRODUCTION:
rod(ction?shift?s&indle =
&indle s&eed A 60 A # A n
T@ A 36 A #"0 A *o(nt A 2.20"$
%hen *o(nt = "0 eD efficienc' = $C
rod(ction?shift?s&indle = 0.13"Kg.
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CONE WINDING
OBJECTIVE:
To &rod(ce a larger &ac>age.
To remove ne&s thic> and thin &laces.
PARTICULARS:
(mber of 4achines = 1
4odern 4achines = 10
*onventional 4achines =
+eed 4aterial = Garn *o&/
,eliver' 4aterial = Garn *one/
MACHINE MAKE:
Moder:
1. 4(ratec 8 " 4achines 60 dr(ms /
2. chlafhorst 8 6 4achines 60 dr(ms /
CONVENTIONAL:
1. Tex maa> 8 2 4achines 1$2 dr(ms /
2. Textool 8 $ 4achines 1"" dr(ms /
3. Textool 8 1 4achine 120 dr(ms /
". Textool 8 1 4achine 160 dr(ms /
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PROCESS SEQUENCE:
4agaEine
*one
*o& &eg
,r(m
5alcon (nit
ir sensor
&licer
I(ant(m clearer
%axing Bosier'/
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SETTINGS:
* 8 *o(nt l(s
*4 8 *o(nt 4in(s
** 8 Jnevenness l(s
**4 8 Jnevenness 4in(s
+, 8 +oreign matter dar>
+) 8 +oreign matter light
: 8 :oin l(s
:4 8 :oin 4in(s
rticle setting
*o(nt enter
*lear limit
5asic data
)T
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TYPES OF WASTE:
l(bs ne&s thic> and thin &laces.
PRODUCTION:
rod(ction ? hift
,r(m s&eed in 44 A 60 A # A n A 3.3
=
36 A #"0 A Ban> A 2.20"$
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DRT + CHEESE WINDING
OBJECTIVE:
To convert cone in to cheese
To wind do(ble 'arn in to single &l' 'arn
To remove 'arn fa(lts
To &rod(ce smooth and even 'arn
PARTICULARS:
(mber of machines = 6 machines
+eed material = Garn *one /
,eliver' material = Garn *hesse /
MACHINE MAKE:
1. 49TT)9; 8 2 4achines 120 dr(ms /
2. Textool 8 " 4achines 120 dr(ms /
SPECIFICATIONS:
,r(m dia in Textool 8 3.2$<
,r(m dia in 4ettler 8 3.#$<
l(b *atcher 8 4echanical t'&e
,r(m &eed at "0?2 K% 8 300 r&m.
TYPES OF WASTE:
(ction waste.
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DOUBLING
OBJECTIVE:
To im&art twist.
To bind the &rotr(ding fibre.
To straighten the Garn.
PARTICULARS:
(mber of 4achines 8 32 4achines
+eed 4aterial 8 do(bled 'arn cheese /
,eliver' 4aterial 8 &l' 'arn *o& /
MACHINE MAKE:
1. :eetstex 8 1" 4achines "00 &indle /
2. Textool 8 1# 4achines "00 &indle /
SETTINGS:
&indle ga(ge 8 3<
;ing dia 8 2<
,eliver' s&eed 8 13.$ m?min
,eliver' roller dia 8 "".$mm
Tin roller dia 8 11<
T'&e of twist 8 sL twist
%eight of f(ll co& 8 100 8 110 g.
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REELING
OBJECTIVE:
To convert the cones into han>s.
To remove the 'arn fa(lts if an'.
PARTICULARS:
(mber of 4achines 8 2$ 4achines
+eed 4aterial 8 Garn *O9 /
,eliver' 4aterial 8 )9 BK
MACHINE MAKE:
;aM( aid( and *o 8 2$ 4achines
SPECIFICATION:
(mber of s&indle ? frame 8 #0
@ndex %heel 8 162 T
T'&e of )easing 8 Band )easing
;eel circ(mference 8 $"<
,offing 8 5ridge doffing
Total n(mber of swift 8 $0
SWIFT SPEED:
1 8 30 8 37$ r&m
31 8 32 8 $00 r&m
33 8 $0 8 "00 r&m
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YARN CONDITIONING PROCESS
OBJECTIVE:
To im&rove the strength of the Garn.
To increase the weight of the Garn.
SPECIFICATIONS:
*a&acit' 8 600 >g
Time Ta>en 8 1 to 1.$ hrs
5atch ? da' 8 6 to 7.
@ncrease the weight of the cone b' aro(nd 10C.
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BUNDLING AND BALING
OBJECTIVE OF BUNDLING:
To &rod(ce b(ndle from the n(mber of >nots which is having n(mber of han>s.
PARTICULARS:
(mber of 4achines 8 " 4achines
(mber of electric 5(ndling 8 2 4achines
(mber of &ne(matic 5(ndling 8 1 4achine
(mber of man(al 5(ndling 8 1 4achine
OBJECTIVE OF BALING:
To &rod(ce bale from n(mber of b(ndles &rod(ced in 5(ndling.
PARTICULARS:
(mber of 4achines 8 3 4achines
T'&e 8 9lectrical baling &ress.
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MARKETING DEPARTMENT CHART
4@ ,@;9*TO;
4;K9T@ 49;
)@O O++@*9;
*JTO49;
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MARKETING DEPARTMENT
mar>et is essentiall' a &lace where goods and services are offered for sale. @t
hel&s in finding o(t the mar>et for their &rod(ct. @t anal'ses vario(s mar>et and also
the com&etitive mar>eting area.
PROCESS
The finished &rod(ct of 'arn is dis&atched to the c(stomers on following t'&eLs
sales
1. gent sales
2. ,irect sales
ales is also divided into
Do,e-"#. S$%e- E/0or" S$%e-
1. @nterstate sales
2. @ntrastate sales
1. 4erchant 9x&ort
2. ,irect 9x&ort
DOMESTIC SALES
,omestic ales are leased on retail sales and order sales.
• @n retail sales the goods are enN(ired thro(gh fax and s&ot sales are made leased
on their ca&acit'.
• @n order sales the c(stomers &lace the order leased on their s&ecification ?
reN(irements.
I"r$-"$"e S$%e-
@n intrastate sales sales are made within Tamilnad( where val(e added tax is
"C textiles cess is being removed in intrastate sales.
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I"er-"$"e S$%e-
@n interstate sales sales are made o(tside Tamilnad( where central sales tax is
2C Kerala and ndhraradesh/ against form *. Otherwise #C *T is made on
domestic sales &a'ment.
@n domestic sales the &a'ment is made thro(gh cash and credit basis. @n cash
sales &a'ment sho(ld be made within 3 da's. @n case of credit sales &a'ment sho(ld be
made within 1 month and disco(nt of ;s. 2 &erKg is allowed.
@n case of cash sales )etter of *redit is o&ened and &a'ment is received directl'
from the ban>.
MERCHANT EXPORT
5ased on the &(rchase order 'arn contract is o&ened b' the man(fact(rer
regarding the N(antit' 'arn co(nt and time of deliver'. @ncase of merchant ex&ort the
merchant gets commission. fter ex&ort is made the b('er &rovides 5ill of lading and
form B within 0 da's and this acts as an evidence for the ex&orter being done. This
res(lts in 0C tax to the ex&orter. @n case if the evidence is not s(bmitted tax is levied.
oods are ex&orted to ,(bai *anada T(r>e' and :a&an thro(gh merchant ex&ort.
DIRECT EXPORT
,irect ex&ort deals with the direct relationshi& between the man(fact(rer and
the b('er. ,irect ex&ort incl(des.
1. toc> ales
2. Order ales
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The sales are done with the existing stoc> in stoc> sales. @n case of order sales
the order s&ecified b' the &(rchaser is given as indent to the &rod(ction de&artment and
the N(antit' is &rod(ced as &er their reN(irement. oods are ex&orted to :a&an Taiwan
@tal' and witEerland thro(gh ,irect ex&ort.
COMPETITIORS
The com&etitors incl(des
1. remier mill
2. &inning 4ill
3. ;aMa&ala'am &inning 4ill
". KK
$. recot
The &ricing is based on mar>et condition. "0C of sales are domestic sales and
the rest 60C are ex&ort sales. The ex&ort sales is based on dollar val(e not on 9(ro
val(e. 4ar>eting strategies are based on sales target.
AGENCIES
The goods will be distrib(ted thro(gh de&ot where a minim(m of 20 da's stoc>
is maintained and the goods are distrib(ted thro(gh the agent. The de&ots are &laced in
ndhraradesh *oimbatore 5omba' and 4ad(rai.
REGULAR CUSTOMERS
9rode
Thir(chingode
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EXPORTS
;elishah
)ahoti Overseas
T Textiles
Ki>ani9x&orts
9(rotex
Karthiga cottons
anchiamman Textiles
5eca(se of N(alit' and timel' deliver' the' are able to com&ete with the global
mar>et.
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FLOW CHART OF STORES DEPARTMENT
(rchase reN(isition
I(otation
@ns&ection
4aterial recei&t register
*larification letter
@nvoice
oods received note
oods received note abstract
@ntimation sli&
(rchase order control register
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@ss(ed abstract
4aterial iss(ed register
@ndent
5in card entr'
@ns&ection re&ort
@ndent
,eliver' re&ort
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STORES DEPARTMENT
INTRODUCTION
@t is one of the service de&artments. tore>ee&ing is a service f(nction which
deals with the &h'sical storage of goods. The store>ee&er heads this de&artment. This
de&artment has the necessar' s&are &arts which are reN(ired for s&inning. This
de&artment has the necessar' s&are &arts which are reN(ired for s&inning. The
de&artment also maintains records abo(t its raw material in stoc>.
OBJECTIVES
4inimiEation of cost &rod(ction.
roviding efficient service.
9stablishing coordination between the vario(s de&artments of the
organiEation.
@ns(rance of machiner' in case of (nex&ected accidents.
PROCEDURES
(rchase reN(ision is given to stores b' concdrn de&artment. The details are
descri&tion of the &rod(ct the N(antit'.
The manager will select vendors and as> for N(aotation from vendors.
I(otation are received selecting best vendors than &(rchase order is given to
them.
Once a material enters the organiEation materials are ins&ected and >e&t in
stores.
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4aterials will be iss(ed to concern de&artment with iss(e bill.
DUTIES
The d(ties of the M(nior manager is to first select a best vendor he normall' has
a list of few &ersons among which he selects according to who meets all his
reN(irements. Then a &(rchase order is raised to the vendor along with the deliver'
date reN(iring him to s(&&l' within the s&ecified date. The final details before &lacing
the order have to be disc(ssed along with the senior manager.
SPARE PART ISSUE
@f the other de&artments are in need of an' material the maintenance s(&ervisors
for each de&artment sho(ld get a &(rchase reN(isition from the de&artment and give it
to the store>ee&er. @f the materials are readil' available he &rovides it. @f the material
goes o(t of stoc> the store>ee&er &laces an order (sing the &(rchase order sli&.
STORE MAINTENANCE
1. The store>ee&er chec>s the reN(irements of the materials once in 1$ da's.
2. The com&an' is following +irst in +irst O(t +@+O/ method.
3. The com&an' has the 5in card maintenance. @t has the material name
receiving time n(mber of times stoc> level etc
". lastic covers cover the material.
$. Once in 6 months the store has to be cleaned.
6. The stores de&artment sho(ld have the ins(rance coverage.
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INVENTORY TECHNIQUE
The com&an' is following the :(st @n Time :@T/ &(rchase. The' &(rchase the
material according to their need.
TESTING EQUIPMENS
;,+ is eN(i&&ed with highl' moderniEed and a(tomated testing eN(i&ments
li>e
1. B@ 00
ro&erties determined (sing B@ are
)ength
trength
4icronaire
*olo(r
2. B@ &ect(m
)ength
trength
4icronaice
Jniformit'
4at(rit'
Trash
*olo(r
4oist(re sam&le weight = .$ ! 10.$g/
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3. +@ dvanced fibre @nformation s'stem/
e&s
eed coatings
". JT:P Jster TensoMet/
4eas(rement on single 'arn
,etermines ;K4
am&le length = #0 cm
$. JT$P
4eas(rement on single 'arn roving sliver.
liver 8 2$m?min
;oving 8 $0m?min
Garn 8 $00m?min
6. JT9; IJTJ4 *)@+@9,
4eas(res 'arn fa(lts
am&le length ma' be in the range of 2 la>h ! $ la>h meters
im(lation of 'arn sam&le in the form of fabric is &ossible
7. F%9@)9 B@;@9 T9T9;
4eas(res the n(mber of hairs on 'arn s(rface
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)ength = 100m
&eed = $0m?min
Bair can be co(nted based on the length of hairs.
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ORGANI1ATION CHART
(rchase 4ar>eting +inance rod(ction I(alit' ersonnel tores
,e&t ,e&t ,e&t ,e&t ,e&t ,e&t ,e&t
(rchase 4ar>eting +inance sst.s&inning ssistant ersonnel tore
4anager exec(tive 4anager 4aster 4anager Officer >ee&er
4erchant *ommission ssistants (&ervisor (&ervisor 9m&lo'ees ssistant agent
,ealers *ler>s 4aterials %or>ers
*ashier %or>ers
*hairman
4anaging ,irector
9xec(tive ,irector
enior 4anager dministrative
Office
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PROCESS CHART
;@55O )
*O459;
*O459;
,;%@
@4)9H
*O9%@,@
,;T
,OJ5)@
%@,@
*K@
O,O%
4@H@
,;%@
5)O% ;OO4
*;,@
J@ ))@9; )
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S2S2M2 LTD UNIT + 3
MILL DETAILS
1. ame of the 4ills P ambandam &inning 4ills Jnit ! 1
2. )ocation P KamaraMa agar *olon' alem ! 1"
3. Gear of establishment P 173
". o. of. &indles P "$732
$. o. of. %or>er P #7
ermanent wor>ers 8 37
Training wor>ers 8 370
+emale wor>ers 8 1"2
4ixing contamination 8 7#
6. *otton ariet' P 4*J ! $
5;4
,*B 32
4*J ! $
4ech ! 1
)K
%@
5(nn'
7. *otton (rchased from P
1. 4*J ! $
@'(nt(r ! ndra radesh arangal
:ammig(rda dilabad erdh(ra.
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2. ,*B
*hitrad(rga B(gli ! Karnata>a
3. (rvin
:algaon ! 4aharashtra
". 5(nn' Q 5rama
Karnata>a at low N(antit'
#. Garn co(nt of s&(n P 20s to 10$s
. Garn ex&orted to P Lo.$% M$r4e"
5omba'
Th(th(>(di
*hennai
5angalore
Fore#5 M$r4e"
(stralia
:a&an
erman'
@tal'
10. &&ro&riate cotton
*ons(med for one da' P 1. 100 to 200 bales
11. 5(ilding t'&e P ;eg(lar war& wind
12. Total cres P "$
13. o.of ,e&artment in
the mills P blow room contamination clearer
carding comber drawing sim&lex
drawing (toconer B(midification
&lant testing instr(ment
1". +eat(res of the mill P @O 000 ! 2000
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HUMAN RESOURCE DEVELOPMENT DEPARTMENT
@n the area of h(man reso(rce de&artment the s(&ervisor forecasts the
man&ower need and &lanning the recr(itment. +(nction of the are &lacement
&romotion transfer and maintaining disci&line. Be also loo>s in administration of
&ension &rovident f(nd grat(it' and 9@ of wor>ers and he is res&onsible for the
reg(lar attendance of wor>er.
)abo(r welfare officer is in charge of cateen ho(sing norms and schemes li>e
service awards incentives &rices for reg(lar attendance etc
NUMBER OF EMPLOYEES AS PER MAY
ermanent em&lo'ees = 3
Trainers = 36
+emal trainers = 13"
@n godown
+emale = $6
4ale = 2$
#3
SHIFT HOURS
+irst shift 8 7 4 TO 3 4
econd shift 8 3 4 TO 11 4
Third shift 8 114 TO 3 4.
9ach has half ho(r brea>.
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QUARTERS FACILITY
4 &rovide N(arters for em&lo'ees who come from o(t station.
INCREMENT
4 is giving increment once in a 'ear. @t is based on the &erformance of the
wor>ers and also leave ta>en b' them.
LEAVE AND MEDICAL
1$ da's cas(al leave can be ta>en b' &ermanent wor>ers. The com&an' has its
own hos&ital named called ri alaniandi 4(daliar memorial hos&ital in order to
&rovide free medical facilit'.
INCENTIVES
The com&an' gives the individ(al incentives for the f(ll attendance of 26 da's
in a month.
PROVIDENT FUND
The com&an' is ded(cting 12C from salar' of em&lo'ee as a &rovident f(nd.
@n this #.33C goes to &rovident f(nd and remaining 3.67C goes to famil' &ension
scheme.
BONUS
5on(s &a'ments are given on the basis of &rofit wages earned b' the wor>ers
d(ring last 'ear. The bon(s will be &aid at the time of diwali festival. )ast 'ear bon(s
is 20C.
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TRAINING
Training is given within the com&an' for 3 months. ,(ring this &eriod there
will not be an' &rod(ction target. fter 6 months the com&an' will fix &rod(ction
target.
Training is abo(t 'arn man(fact(red s(&eriorit' relation and time >ee&ingD
leave &roced(re how to (se trolle' eN(i&ment and material management and also
training given to remove 'arn fa(lts.
4anaging ,irector
:oint 4anaging ,irector
4anager
:(nior 4anager
)abo(r cler> hift s(&ervise
hift cler> sec(rit' s(&ervicer
ec(rit' goods
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S7#6" 7o9r-
+irst shift 8 7 am to 3 &m
econd shift 8 3 &m to 11 &m
Third shift 8 11 &m to 3 am
Bel& ho(r 8 brea> of each shift
He$%"7
,eadlines
entilation Q tem&erat(re
,(st Q fame
)ighting
rtificial B(midification
&ittoons
,rin>ing water
S$6e"
+irst aid training
+ibre fighting training
4as> training
C$"ee 6$.#%#"#e-
ermanent wor>ers can get a to>en boo> once in a amo(nt month.
Tem&orar' wor>ers have &a' the amo(nt to get a to>en boo>
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U#6or, ; Q9$r"er- 6$.#%#"
2 t'&e stitched the (niform 'ellow banion Q half tro(ser for wor>er orange
banion Q half tro(ser for trainer &ron and bl(e colo(r shift women wor>ers.
I.re,e"- $d $""ed$.e
@ncrement salar' for o(r ex&erience
Le$!e- ; Med#.$% F$.#%#"
ermanent one 'ear given for 12 da's
Te,0er
*om&an' won hos&ital ri alani'andi 4(daliar Bos&ital free s(bscribed
medical facilit'.
Tr$##5 F$.#%#"
3 b(s for convenient of the em&lo'ers to come to the com&an' and ret(rn for
effective maintenance timing for wor>ers and go to office time.
A,<9%$.e
2" ho(rs available in the com&an'.
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PROFILE OF THE COMPANY
The SAMBANDAM SPINNING MILLS LTD was incor&orated as &rivate
limited com&an' on ovember 7 173 (nder The *om&anies ct. 1$6. On becoming
,eemed (blic )td?com&an' with effect from :(l' 1 1# the word Rrivate< was
deleted.
The com&an' has two (nits ! Jnit @ at alem and Jnit @@ at 'ee&ala'am.
T7e U#" I which started with a s&indle ca&acit' of 3300 had grown into a (nit
having an installed ca&acit' of 27260 s&indles.
T7e U#" II was started with an installed ca&acit' of $760 s&indles. ow it has
an installed ca&acit' of 220#0 &indles. This (nit had also obtained @O8002
*ertification from @ndia/ )td for its I(alit' 'stems.
The com&an' has a so(nd trac> record of &rod(ctivit' and &rofitabilit' and has
been reg(lar in moderniEing its (nits and at &resent almost all machines at its existing
Jnits are f(ll' moderniEed. The com&an'Ls &rod(cts are well received in the local and
international mar>ets.
GOAL OF THE COMPANY
QUALITY POLICY 8 triving for excellence in ever' s&here of
*om&an'Ls activities.
GOOD QUALITY 8 5est which saves the cost and time for c(stomer.
BEST SERVICE 8 *(stomer friendl' in f(lfilling their reN(irements.
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STEADY DEVELOPMENT= J&8gradation in technolog' and diversification for
val(e addition.
PRODCUTION DEPARTMENT
rod(ction is the &rocess of transforming raw material into finished &rod(ct for
sale. The main f(nction of the organiEation is to s&in the ginned cotton into 'arn of
high N(alit'.
*onversion at raw cotton of vario(s varieties li>e 4J* ! $ ,JB ! 32 ,
5JG into 'arn of different varieties 20L "0L$0L. rod(ction &er da' of the
com&an' is 11000>gs.
PRODUCTION PROCESS
M#/#5
This de&artment &la's an im&ortant role. @n this de&artment the vario(s
varieties of cotton are mixed according to their length strength fineness and mat(rit'
to get the reN(ired co(nts of 'arn i.e. 60s #0s etc. Js(all' fo(r b(c>ets of water and
one liter of soa& oil is s&ra'ed on the s&read cotton and >e&t for 2" ho(rs before the
next &rocess.
B%o> Roo,
4ixed cotton is cleaned b' removing the foreign matters and waste. This ma'
consist of seed coats M(te etc. The o(t&(t from this &rocess is a (niform and clean
sheet li>e form rolled in a rod and is >nown as ).
C$rd#5
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The &roverb of the ex&erts sa's well carded is half s&(nL and Reffective
carding efficient s&inning<. ll these &roverbs demonstrate that the immense
significance of carding is the final res(lt of the s&inning o&eration.
C$rd#5 Pro.e--
The la&s that are &rod(ced in a sheet form are sent to the carding section. The
main aim of carding is to eliminate short fibers and also elimination of ne&s which are
formed in the blow room. The &rocess done here is that the cotton is com&letel' o&en
into individ(al fibers and the dirt' foreign matter and na&s are removed.
C$rded S%#!er
The sliver &rod(ced after normal carding in the form of long thread li>e fibers
called as carded sliver. These carded slivers are sent to drawings the next stage.
Co,<#ed S%#!er
The combined sliverLs aim is to f(rther remove short fibers and na&s that are
still &resent in it. The comber &rocess means M(st li>e we comb o(r hair. @n this
combing &rocess short fires are removed and fibers are arranged in &arallel formation.
This combed sliver is the best N(alit' of sliver than the carded.
S%#!er %$0
The *arding livers are fed and b' &ressing them it is transformed into la&
form. The o(t&(t is called as liver )a&.
Co,<er
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@t is high N(alit' &rocess. @n this &rocess &rod(cing the high N(alit' sliver. @t is
the next stage of carding. Then go to the sliver into the sim&lex and s&inning. The
main different between drawing and comber is &rod(cing the high N(alit' combed 'arn.
lso 20C waste red(ces than drawing &rocess.
Dr$>#5
@t is the fo(rth stage in the man(fact(ring &rocess. @n this &rocess eight slivers
can be converted into single sliver.
gain # single can be converted into one sliver. There are # machines installed
in the drawing room.
S#,0%e/ O0er$"#o
liver is converted into R;oving<. @n this &rocess sliver siEe is decreased.
There are # machines located in the sim&lex o&eration. 9ach machine has 120 s&indles.
&indles mean rod or shaft rotating which twist the 'arn.
Coe W#d#5
The s&inning co&s?do(bling co&s are &rocessed here. The' are wo(nd into
cones. The o(t&(t is sent to other de&artments as followsP
Do9<%#5
Twist the do(ble thread into single thread. There are 32 do(bling machines
being the do(bling section. 9ach machine has "00 s&indles. Twist the 'arn according
to the order basis. For e/$,0%e
Ree%#5
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The 'arn s&indles are wo(nd in han> from the &rocess is called reeling. There
are 36 machines installed in the reeling section. 9ach machine has #0 s&indles.
P$.4#5
There are two t'&e of &ac>ing. ac>ing refers to the activities of designing and
&rod(cing the container or wra&&er for a &rod(ct.
i/ *one &ac>ing
ii/ Garn &ac>ing
ccording to the c(stomer a reN(irement the &ac>ing is done b' the &ac>ing
de&artment. *one &ac>ing is done (sing man&ower. +or 'arn &ac>ing bale &ress
machine is (sed.
Prod9." "e-"#5
@t is the final testing in the &rod(ct to fine the im&erfection. The b('er acce&t
the "$ im&erfection condition within the 100 >ilometers 'arn. @t is acce&ted for the
#0s combed 'arn.