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India New Delhi
Background Paper
Parallel Roundtable 1: Refining and Petrochemical Sector; New Growth Potentials and Rationalization
IEF16 Roundtable 1 1
The observations presented herein are meant as backgroundfor the dialogue at the 16th International Energy Forum. Theyhave been prepared in collaboration with The BostonConsulting Group and should not be interpreted as the opinionof the International Energy Forum or The Boston ConsultingGroup on any given subject.
Disclaimer
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• Technological disruptions are creating new challenges for the refiners
• Demand for oil is shifting towards petchems as growth from transport sector is expected to slow
• Refiners need to be more proactive to respond to shifting demand to ensure value creation and supply security
• Discuss how shifting demand is impacting refining and petchems sector and its long term implication
• Why O&G companies should recalibrate their strategy and move downstream to petchems
• To suggest key success factors that would enable transformation and value creation for O&G players
Introduction
Market Context Session Objectives
Key Question: How do global shifts affect the refining and petrochemical sector? How do we ensure that supply chains are sufficiently resilient to respond to disruptions, energy transition, and shifting demand?
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Demand side Supply side
Electric vehicles Renewables Efficiency gains Increase in shale oil supply
Technological shifts are reshaping energy sector
Disruptions
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1.06.0
6.0
25.0
23.0
38.0
21.0
26.0
27.0
2016
4.07.04.0
28.05.0
24.0
7.0
2000
Hydro
Renewables14.0
2040
Oil
Gas
Coal
Nuclear
33.0
Fuel—wise shifts in primary energy demand (2000–2040) in %
Changing the primary global energy mix
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Supply is outpacing demandGap between supply and demand of refined products to further increaseby 1.2 Mb/d during 2017-21, to reach 3.3 Mb/d
Refining margins are heavily impacted Margins for heavy distillates expected to turn negative across regions post 2030
Refinery closures to continue in order to rebalance the marketNet closure level of 1.41 Mb/d is estimated for the period 2018–2022 Europeto lead with ~43% of these closures
With oil demand growth slowing, refiners face 3 key challenges going forward
1
2
3
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Global refinery crude distillation capacity set to increase by 7.0 Mb/d by 2022
Leading to the situationof oversupply in market
100
102
104
106
0
CAGR 1.3%
2021
104.9
Africa
0.8
Latin America
Middle East
2.3
97.2
2015
North America
0.8
0.1
Europe
0.2
FSU
0.6
Million barrels per day
2.2
China
0.9
Other Asia
4.0
3.0
2.0
1.0
0.0
Million barrels per day
Ø 3
+57%
2021
3.3
2020
3.1
2019
2.5
2018
2.1
2017
2.1
2016
2.1
As demand for oil falls and new capacity comes onlinein Asia and ME, excess capacity increases by 1.2 Mb/d
Source: IEA Market Report Series: Oil 2017
Supply outpacingdemand
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Global refining supply curve forecast
Refining margins impacted: Increased surplus is heavily impacting future margins of refiners
Source: BCG Analysis
$/bbl
kbpd
2050204020302020
2050Lubes/
FCC/ASP
2040 2030 2020FCC
2016 utilization = 84%
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1.5
1.0
0.5
0.0
0.23
Russia &Caspian
0.33
Europe
0.61
LatinAmerica
-0.06
US &Canada
0.25
Mb/d
Total
1.41
Asia-Pacific
0.05
Middle East
~1.4 Mb/d net refinery closures expected during 2018-2022 period
Multiple capacity closures planned to balance global refinery market; Europe to lead with majority of closures
Source: OPEC World Oil Outlook
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India growing at fasterrate than global average
Expected global demand forpetrochemicals in medium term
1,513
2024
1,446
2023
1,386
2022
1,343
2021
1,305
2020
1,272
2019
1,234
2018
1,193
2017
1,141
2016
1,090
Million MT per year+4%
2025
Middle East
North America
Oceania
South America
Europe
Asia
Africa
+8.3%
+4.8%
+4.5%
+3.3%
As demand for oil in transport declines, petrochemicals demand is expected to grow, driven by emerging countries
India
Russia
China
Brazil
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While they are ramping uppetrochemicals CAPEX….
Big oil players are decommissioning underperforming refining assets
5,294-23%
4,082
2010
Refining capacity in WE (Kbpd)
2016
As a result, O&G majors look to reduce refining exposure and invest in higher margin petrochemicals segment
Mar 13, 2018 :Exxon planning multibillion-dollar Gulf Coast expansion that would boost Baton Rouge refinery
Feb 27, 2018 : Saudi's SABIC in talks to join Shell in Iraq's Nebras petchem project
Jul 7, 2017: Total nears deal to invest up to $2 billion in Iran's petrochemical industry
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76742
3 Sabic & 1 Sipchem
(2013-2015)
Current(2011)
63
Capacity (MTA)
Current + Announced
(2016)
Sadara(2016)
Petro-Rabigh II(2015)
Endproducts
Intermediates
Saudi Arabia total petrochemical capacity by 2016
Specifically, companies in the Middle East are extending downstream towards more value added products
Note: Total capacity includes intermediate and end productsSource: Client data; BCG analysis
EVAEPDMSBRPBRPMMA
EVAPolyolsNylon 6,6PMMAEPR
MethylaminesPolyolsEpoxy resinsPolyurethanes
Exampleof new
products
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End-products
Intermediates
2 4 6 10-2 8 12 14-2
0
2
6
8
4
0
Packaging (plastic)Alternative energy (wind, solar, etc.)
Textile Chemicals (not fibers)
Past growth(% CAGR)
Textile fibers
Oilfield Fluids and Chemicals
Electronics
Pulp and Paper chemicals
Alllubricants
Synthetic Lubricants
Personal Care Ingredients
Automotive
Agriculture ChemicalsIndustrial Cleaning Chemicals
Medical disposables
Construction Products
Projected Growth (% CAGR)
$50B chemicals revenue
Auto, construction and packaging sectors are goingto lead petrochemical consumption
Note: Forward growth next 3—5 years. Trailing growth last 3—5 years for most sectors. Lubes/syn lubes presence treated same as automotive. Ag chems only fertilizer, pesticides. Surfactants not includedSource: BCG analysis
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Scenario planning Consolidation
3 likely scenarios could emerge in future companies should make flexible long—term plans accordingly
Digital
Digital has the potential to create opportunities across the chemical value chain and unlock significant value
Consolidation within petchems sector could enable transformation
O&G companies should consider three key factorsfor ensuring supply security and value creation
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Fast
Slow
Extent of change Low High
Pace of change
BaseFragmented, uncoordinated efforts across companies, regions and sectors limit
extent and pace of change
Incremental
Large scale change spearheaded by a few players,
but gains scale and momentum slowly
Disruptive
Consumer choices and/or technology cause disruptive change. Coordinated efforts across sectors, companies,
governments lead to a multiplier effect
Scenario based planning: 3 potential scenarioscould emerge in the future
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Connected lab solutions disrupts QC and R&D labs
VERITRAX chem. pump control, inventory mgmt. and ordering
Precision farming service of Dupont Pioneer
R&D Supply chain Operations Marketing and sales
Big data Digital service New business model
Predictive maintenance through data analytics
Smart manufacturing solutions to improve efficiency
E-enabled sales tool
End-to-end supply chain management tool
Simulation of properties and reactions for chemicals
Artificial intelligence platform for RandD and production
Software solutions to increase e.g., chemical RandD productivity
Digitial supply chain optimisation and integration
Digital supply chain control towers offer visibility, new ways to steer and optimise
Predictive algorithms to select best crop protection and increase yield
Quantification and digital expression of production process to change marketing
New business models
New digital growthDigitize the core
Digital has potential to create opportunities acrossthe chemicals value chain
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East-man
–Solutia (2012)
2.9%
Ashland
–ISP
(2011)
3.1%
PPG
–Georgia
Gulf (2013)
3.5%
Ecolab
–Nalco (2011)
3.7%
Solvay
–Rhodia (2011)
4.8%
Aditya Birla
–Columb. Chem.(2011)
5.0%
East-man
–Taminco(2014)
5.0%
Air Liquide
–Airgas(2015)
5.6%
Solvay
–Cytec(2015)
5.7%
Sherwin Williams
–Valspar(2016)
6.0%
Evonik
–Air
Products(2016)
7.4%
Akzo
–ICI
(2008)
8.8%
Clariant
–Süd
Chemie(2011)
8.9%
1.8%
7.1%
ADM
–Wild
Flavors(2014)
9.4%
Merck
–Sigma Aldrich(2015)
9.6%
6.3%
3.3%
DSM
–Fortitech
(2013)
10.0%
BASF
–Cognis (2010)
10.6%
5.4%
5.2%
BASF
–Ciba
(2009)
12.0%
Ø 8
12.5%
Dow
–DuPont(2016)
13.9%
11.9%
2.0%
Henkel
–Nat’l Starch (2008)
Ecolab
–Cham-pion
(2013)
10.0%
4.1%
DuPont
–Danisco(2011)
16.4%
9.8%
6.6%
14.1%
Total synergiesCost synergiesGrowth synergies
2008–2016 acquisitions in the chemicals industry
Consolidation: our analysis shows that consolidation creates growth and cost synergies on an average of 8%
Source: Acquirer or target investor relations reports, analyst reports; BCG analysis
Synergies as percentage of target company sales
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Become a market leader via segment consolidation and roll—up(Ineos—PVC, Styrenics Indorama—PET, LANXESS— additives)
Portfolio migration towards more coherence for superior shareholder returns(e.g., Dow DuPont, Solvay, LANXESS, ...)
Support value chain integration to capture additional value(e.g., Indorama—PET Borealis—compounding and recycling)
Move to new segments and leverage capabilities(e.g., Merck—Millipore, Sigma Aldrich, DuPont—Danisco..)
Improve competitiveness via cost synergies—incl. site network (e.g., BASF—Ciba)
Accelerated capability building (e.g., SABIC—GE Plastics ChemChina—various)
Petchem companies to actively consolidateto enable transformation
Source: Acquirer or target investor relations reports, analyst reports; BCG analysis
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How are challenges faced by Asian refiners different from their western counterparts?
How could disruptions in petrochemicals sector impact refining sector?
What could be some of the new business models that could emerge as the global refining sector rebalances itself?
What could be the government's role as a facilitator to ensure supply security and healthy growth in the sector?
Key Questions
1
2
3
4
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India New Delhi
Background Paper
Parallel Roundtable 1: Refining and Petrochemical Sector; New Growth Potentials and Rationalization