figure 19-1 open drive reciprocating compressor (courtesy

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©2010 by Pearson Education, Inc. All rights reserved. Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves Figure 19-1 Open drive reciprocating compressor (Courtesy Vilter Manufacturing)

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Page 1: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-1 Open drive reciprocating compressor (Courtesy Vilter Manufacturing)

Page 2: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-2 Scroll compressor

Page 3: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-3 Centrifugal compressor

Page 4: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-4 Screw compressor

Page 5: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-5 Rotary compressor

Page 6: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-6 Compressor application by types

Page 7: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-7 Open compressor

Page 8: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-8 Industrial duty open type compressor

Page 9: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-9 Direct drive compressor (Courtesy Frick, York Refrigeration Systems)

Page 10: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-10 Open type direct drive compressor (Courtesy Hampden Engineering Corporation)

Page 11: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-11 Hermetic compressor

Page 12: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-12 A glass to metal connection is used to isolate the electrical terminals from the metal compressor shell

Page 13: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-13 Hermetically sealed electric motor compressor units (Courtesy Danfoss Inc.)

Page 14: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-14 Cutaway view of hermetic compressor showing internal isolation spring inset (Courtesy Danfoss Inc.)

Page 15: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-15 Semi-hermetic compressor used for medium and low temperature refrigeration

Page 16: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-16 The crankshaft rotates while the piston moves up and down

Page 17: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-17 Reciprocating compressor parts

Page 18: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-18 Crankthrow crankshaft

Page 19: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-19 Eccentric crankshaft

Page 20: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-20 One piece and two piece connecting rods

Page 21: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-21 Compressor piston with rings

Page 22: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-22 Typical reciprocating compressor cylinder valves: (a) Flexing reed valve; (b) Floating reed valve; (c) Ring valves; (d) Reduced clearance poppet valve, discus compressor

Page 23: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-23 Complete compression cycle of a reciprocating piston compressor

Page 24: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-24 The two elements of a pressure-volume plot, used in the study of reciprocating compressor performance

Page 25: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-25 Beginning of the intake stroke; A: Top dead center; B: Suction valve ready to open

Page 26: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-26 Useful portion of intake stroke, B to C

Page 27: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-27 Compression stroke C to D, with cylinder valves closed

Page 28: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-28 Discharge portion of compression stroke, D to A

Page 29: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-29 Complete P-V diagram for a one cycle compressor cylinder

Page 30: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-30 Rotary blade compressor (Courtesy of Rotorex Company, Inc.)

Page 31: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-31 Stationary blade (rolling piston) rotary compressor

Page 32: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-32 Compression cycle for a rotary compressor

Page 33: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-33 A movable scroll orbits inside a fixed scroll

Page 34: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-34 Scroll compressor parts shown in a cutaway

Page 35: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-35 Partial cutaway of a scroll compressor (Courtesy Danfoss Inc.)

Page 36: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-36 Scroll compressor movement; notice that the red dots on the scrolls stay very close together through the compression cycle

Page 37: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-37 The two step scroll compressor activates a solenoid to go from 67% to 100% capacity

Page 38: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-38 Control module for two-step scroll compressor

Page 39: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-39 Digital scroll operation

Page 40: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-40 (a) Semi-hermetic dual rotary screw compressor

Page 41: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-40 (b) Single screw open compressor (b: Courtesy of Vilter Manufacturing)

Page 42: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-41 Three views showing the operating principle of a single rotary screw compressor (Courtesy of Vilter Manufacturing)

Page 43: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-42 Cross section view of a twin screw showing the gas flow through the compressors

Page 44: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-43 Triple screw compressor (Courtesy of Carrier © 2008 Carrier Corporation)

Page 45: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-44 Multi-stage centrifugal compressor

Page 46: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-45 The gas enters the impellor in the center and is thrown outward by centrifugal force

Page 47: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-46 Lightweight high-speed centrifugal impeller

Page 48: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-47 Transport refrigeration compressor mounted to diesel engine

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©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-48 Oil slinger on small semi-hermetic compressor

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©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-49 Oil is delivered through the holes in the crankshaft

Page 51: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-50 Compressor with oil pump mounted (Courtesy Hampden Engineering Corporation)

Page 52: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-51 Lubrication of the compressor bearings using drilled oil passages (Courtesy of Frick Company)

Page 53: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-52 Oil sight glass three-eighths full

Page 54: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-53 The oil level must be visible in the sight glass (Courtesy Hampden Engineering Corporation)

Page 55: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-54 External crankcase heater for hermetic compressors

Page 56: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-55 External crankcase heater for semi-hermetic compressors (Courtesy Hampden Engineering Corporation)

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©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-56 Capacity control by using two compressors on a common refrigerant circuit

Page 58: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-57 The standard head is on the left, the head with the unloader is on the right

Page 59: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-58 Compressors with brushless DC switched reluctance motors enable efficient control of compressor energy use and capacity (Reprinted courtesy of Daikin AC (Americas) Inc.)

Page 60: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-59 Bearing surface is worn due to oil dilution

Page 61: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-60 Liquid slugging can break internal compressor parts

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©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-61 Compressor heads should not be discolored; this head shows the effect of high discharge temperature

Page 63: Figure 19-1 Open drive reciprocating compressor (Courtesy

©2010 by Pearson Education, Inc.All rights reserved.

Fundamentals of HVAC/R, First Edition Carter Stanfield • David Skaves

Figure 19-62 Elongated rod was caused by constant pressure on top of the piston because of leaking discharge valves