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Fieldbus Foundation – India Marketing Committeeg
Fieldbus FoundationEnd Users Event-2011
Date : 4th Feb, 2011 ( Friday ) Venue: GNFC Bharuch GujaratVenue: GNFC, Bharuch, Gujarat
Asset management with Foundation Fieldbus
Rahul LavekarHoneywell
1© 2009 Fieldbus Foundation
Asset Management with FF - Agenda
Asset management Solution (Concept & Goals)Asset management Solution (Concept & Goals)Technologies involved in FF asset management Solution
DDL/EDDLFDT/DTM FDI: A path forward
End user benefits in Plant life cycleEngineeringCommissioningCommissioningOperation & Maintenance (Decision support system)
Mix of technology: A path to move forwardFF Device diagnostics: Example
2© 2009 Fieldbus Foundation
Asset Management Solution g
What is Asset management?B d fi iti AM l t t A ti iti th t id f S t i blBy definition AM relates to Activities that provide for Sustainable Managed Risk over the Life Cycle of an Asset.In Process Control Industry, assets ranges from field devices to y, ghardware/software based control solutions…….
Wh t th G l f A t t S l ti ?What are the Goals of Asset management Solution?Reduce Unmanaged Risk
Improve Health Safety Environmental andImprove Health, Safety, Environmental, andOperability PerformanceManage Complexity & inter operability
Achieve SustainabilityAssure Adequate Human, Financial, and Infrastructure ResourcesL M i t C t
3© 2009 Fieldbus Foundation
Lower Maintenance Cost
Basic characteristics of an Asset Managementg
Calibration\ ConfigurationCalibration\ Configuration
Diagnostics and Advance Diagnostics
Graphical View in terms of EDDL\ DTM technologyGraphical View in terms of EDDL\ DTM technology
Offline configurations
Hi t S h tHistory Snapshot
Audit Trail
Scalable Architecture
4© 2009 Fieldbus Foundation
EDDL and FDT/DTM
EDDL – Electronic Device Description LanguageIEC Standard IEC61804 3IEC Standard IEC61804-3Enhancements to DDL – graphics, organization, etc.Standardized across HART, FF and PROFIBUSMuch suited for basic useProvide important device information to “the system”
FDT-DTM – Field Device Technology – Device Type ManagerIEC Standard IEC62453IEC Standard IEC62453Based on Windows COM technology“Plug-in” Windows software applications (DTM’s) g pp ( )Exchange data with the host application (FDT) across protocolsComplements the EDDL technology for sophisticated features
5© 2009 Fieldbus Foundation
EDD/EDDL and/or FDT/DTM
•FDT Complements New Enhanced Device Description Technology
6© 2009 Fieldbus Foundation
Source: FDT Users Brochure 2005
FDI – Field Device Integration
Purpose is unification of EDDL and FDT/DTMPurpose is unification of EDDL and FDT/DTMEDDL for creating information model and device commissioningDTM for advanced diagnostics and maintenance
Goal is a single standard
Run on ClientInterpreted on ClientInterpreted on Server
Device Package
Device User Interface
User Interface Plug-in
DTMBusiness Logic User Interface
DeviceDefinition
User Interface DescriptionBusiness Logic
Mandatory Optional Optional Optional
7© 2009 Fieldbus Foundation
IEC 61804 3 EDDLBased on
IEC 61804-3 EDDL IEC 62453 FDTBased on
IEC 62453 FDT
Role of Asset Management in plant life cycleg p y
Engineering Commissioning
Asset Mgt
OperationsMaintenance
8© 2009 Fieldbus Foundation
Asset Management Solution: Typical Use Casessset a age e t So ut o yp ca Use Cases
EngineersConfiguring and setup of devices during FATDevice commissioning during startupAssisting maintenance with troubleshootingAssisting maintenance with troubleshootingAssisting operations with problem solving
OperatorspDevice diagnostics/status checksDevice information reference for running the process
M i tMaintenancePerforming routine maintenance (especially valves)Checking device status (alarms) and troubleshootingChecking device status (alarms) and troubleshootingDevice database upload (history) for archive/referenceDevice replacement and needed setup/reconfiguration
9© 2009 Fieldbus Foundation
Asset Management Solution Benefitsg
Saves TimeLocated remotely from instrumentsOffline configuration feature Simplifies/reduces configuration/diagnosis effort
Si lifi M i t T kSimplifies Maintenance TasksIntuitive user interface regardless of protocolAutomatically highlights instrument faultsAutomatically highlights instrument faults
Open and Standards-BasedOpen and Standards BasedDD/EDDL and FDT/DTM standards to be in the same tool
10© 2009 Fieldbus Foundation
MaintenanceMaintenance
Preventive (Scheduled) MaintenancePreventive (Scheduled) MaintenancePredictive Maintenance
Schedule Based on Risk and Failure HistorySchedule Based on Risk and Failure HistoryMay Include Bad Actor / Root Cause Analysis
Condition Based MaintenanceCondition Based MaintenanceBased on Real Time Diagnostic DataMultivariable Model Based (Equipment / Process)Multivariable Model Based (Equipment / Process)Smart Devices based (Instruments/ Valves)
11© 2009 Fieldbus Foundation
FF & Wireless: ISA100.11aISA 100.11a Use a single application layer providing both native
and tunneling protocol capability for broad usabilityand tunneling protocol capability for broad usability
12© 2009 Fieldbus Foundation
Metso Valve Live Variables with FDT/DTM
13© 2009 Fieldbus Foundation
Operator & Maintenance Effectiveness (OME)Ope a o & a e a ce ec e ess (O )Alert Broadcasting ERP/CMMS Planning & Scheduling
Asset HistoryField Work Flow
DEWireless
14© 2009 Fieldbus Foundation
System Health ManagementSmart Device Management Equipment Health Management
Thank YouThank You
15© 2009 Fieldbus Foundation