field proven performance – industrial grade support training: dd(aa)1000 & plr580d(a) wireless...
TRANSCRIPT
Field Proven Performance – Industrial Grade Support
Training:DD(AA)1000 & PLR580D(A) Wireless I/O Extenders
2
PLR5000 radio based products PLR580D – discrete only PLR580DA – discrete & analog
SRM radio based products DD1000/SRM – discrete only DDAA1000/SRM – discrete & analog
Products
NOTE: Master and Remote are different products
3
Block Diagram
Wireless I/O Extender Block Diagram
Discrete I/O (STD)ToCoax/Antenna
DataPowerControl
Power (12VDC)
Modem Internals
InterfaceModule
Standard: DiscreteOptional: 4 – 20ma
RFModule
(900MHz or 2.4GHz)
Indicators
JumpersConfig Port
4 – 20ma I/O (OPT)
4
Inputs Self-sensing, no external power required G – shared common
Outputs Open collector transistor, requires 12 or
24VDC power G – shared common (emitters) On RF signal loss
Master outputs hold last value Remote outputs return to OFF state
Discrete I/O
5
Discretes – Master to Remotes
8CONTACT CLOSURE INPUT
G1234567 8CONTACT CLOSURE OUTPUT
G1234567
84 – 20 mA OUTPUT
G 1 2 3 4 5 6 784 – 20 mA INPUT
G 1 2 3 4 5 6 7
DATA-LINC GROUP
TxCD
Rx
(425)882-2206
PLR580Wireless I/O Extender
REMOTEPWR
DC POWER -
8CONTACT CLOSURE INPUT
G1234567 8CONTACT CLOSURE OUTPUT
G1234567
84 – 20 mA OUTPUT
G 1 2 3 4 5 6 784 – 20 mA INPUT
G 1 2 3 4 5 6 7
DATA-LINC GROUP
TxCD
Rx
(425)882-2206
PLR580Wireless I/O Extender
MASTERPWR
DC POWER -
STATUS
8CONTACT CLOSURE INPUT
G1234567 8CONTACT CLOSURE OUTPUT
G1234567
84 – 20 mA OUTPUT
G 1 2 3 4 5 6 784 – 20 mA INPUT
G 1 2 3 4 5 6 7
DATA-LINC GROUP
TxCD
Rx
(425)882-2206
PLR580Wireless I/O Extender
REMOTEPWR
DC POWER -
DC DC
Remote 0 Remote 1Master
6
Discretes – Remotes to Master
8CONTACT CLOSURE INPUT
G1234567 8CONTACT CLOSURE OUTPUT
G1234567
84 – 20 mA OUTPUT
G 1 2 3 4 5 6 784 – 20 mA INPUT
G 1 2 3 4 5 6 7
DATA-LINC GROUP
TxCD
Rx
(425)882-2206
PLR580Wireless I/O Extender
MASTERPWR
DC POWER -
STATUS
8CONTACT CLOSURE INPUT
G1234567 8CONTACT CLOSURE OUTPUT
G1234567
84 – 20 mA OUTPUT
G 1 2 3 4 5 6 784 – 20 mA INPUT
G 1 2 3 4 5 6 7
DATA-LINC GROUP
TxCD
Rx
(425)882-2206
PLR580Wireless I/O Extender
REMOTEPWR
DC POWER -
8CONTACT CLOSURE INPUT
G1234567 8CONTACT CLOSURE OUTPUT
G1234567
84 – 20 mA OUTPUT
G 1 2 3 4 5 6 784 – 20 mA INPUT
G 1 2 3 4 5 6 7
DATA-LINC GROUP
TxCD
Rx
(425)882-2206
PLR580Wireless I/O Extender
REMOTEPWR
DC POWER -
DC
Remote 0 Remote 1Master
7
Inputs Do not provide loop power Single ended, G terminal shared by all inputs
Outputs Provide power Single ended, G terminal shared by all
outputs On RF signal loss
Master outputs return to 4ma Remote outputs hold last value
Analog I/O
8
Analog – Master to Remotes
8CONTACT CLOSURE INPUT
G1234567 8CONTACT CLOSURE OUTPUT
G1234567
84 – 20 mA OUTPUT
G 1 2 3 4 5 6 784 – 20 mA INPUT
G 1 2 3 4 5 6 7
DATA-LINC GROUP
TxCD
Rx
(425)882-2206
PLR580Wireless I/O Extender
REMOTEPWR
DC POWER -
8CONTACT CLOSURE INPUT
G1234567 8CONTACT CLOSURE OUTPUT
G1234567
84 – 20 mA OUTPUT
G 1 2 3 4 5 6 784 – 20 mA INPUT
G 1 2 3 4 5 6 7
DATA-LINC GROUP
TxCD
Rx
(425)882-2206
PLR580Wireless I/O Extender
MASTERPWR
DC POWER -
STATUS
8CONTACT CLOSURE INPUT
G1234567 8CONTACT CLOSURE OUTPUT
G1234567
84 – 20 mA OUTPUT
G 1 2 3 4 5 6 784 – 20 mA INPUT
G 1 2 3 4 5 6 7
DATA-LINC GROUP
TxCD
Rx
(425)882-2206
PLR580Wireless I/O Extender
REMOTEPWR
DC POWER -
DC
A-txAMa
4-20
A-txBMa
4-20
A-txCMa
4-20
A-txDMa
4-20
A-txEMa
4-20
A-txFMa
4-20
A-txGMa
4-20
A-txHMa
4-20
A-rxAMa
4-20
A-rxBMa
4-20
A-rxCMa
4-20
A-rxDMa
4-20
A-rxEMa
4-20
A-rxFMa
4-20
A-rxGMa
4-20
A-rxHMa
4-20
Remote 0 Remote 1Master
Power only if transmitters don’t provide power
PLR580DA / DDAA1000/SRM configuration software was used to map four analog channels to each remote.
4-20
ma
Tra
nsm
itte
rs
4-20ma Receivers
9
Analog – Remotes to Master
8CONTACT CLOSURE INPUT
G1234567 8CONTACT CLOSURE OUTPUT
G1234567
84 – 20 mA OUTPUT
G 1 2 3 4 5 6 784 – 20 mA INPUT
G 1 2 3 4 5 6 7
DATA-LINC GROUP
TxCD
Rx
(425)882-2206
PLR580Wireless I/O Extender
REMOTEPWR
DC POWER -
8CONTACT CLOSURE INPUT
G1234567 8CONTACT CLOSURE OUTPUT
G1234567
84 – 20 mA OUTPUT
G 1 2 3 4 5 6 784 – 20 mA INPUT
G 1 2 3 4 5 6 7
DATA-LINC GROUP
TxCD
Rx
(425)882-2206
PLR580Wireless I/O Extender
MASTERPWR
DC POWER -
STATUS
8CONTACT CLOSURE INPUT
G1234567 8CONTACT CLOSURE OUTPUT
G1234567
84 – 20 mA OUTPUT
G 1 2 3 4 5 6 784 – 20 mA INPUT
G 1 2 3 4 5 6 7
DATA-LINC GROUP
TxCD
Rx
(425)882-2206
PLR580Wireless I/O Extender
REMOTEPWR
DC POWER -
A-rxAMa
4-20A-rxBMa
4-20 A-rxCMa
4-20A-rxDMa
4-20 A-rxEMa
4-20A-rxFMa
4-20 A-rxGMa
4-20A-rxHMa
4-20
Remote 0 Remote 1Master
Power only if senors don’t provide it
PLR580DA / DDAA1000/SRM configuration software was used to map four analog channels to each remote.
DC
A-txAMa
4-20
A-txBMa
4-20
A-txCMa
4-20
A-txDMa
4-20
DC
A-txEMa
4-20
A-txFMa
4-20
A-txGMa
4-20
A-txHMa
4-20
4-2
0ma
Tra
ns
mit
ters
4-2
0ma
Rec
eiv
ers
4-2
0ma
Tra
ns
mit
ters
10
PLC Interface
8CONTACT CLOSURE INPUT
G1234567 8CONTACT CLOSURE OUTPUT
G1234567
84 – 20 mA OUTPUT
G 1 2 3 4 5 6 784 – 20 mA INPUT
G 1 2 3 4 5 6 7
DATA-LINC GROUP
TxCD
Rx
(425)882-2206
PLR580Wireless I/O Extender
REMOTEPWR
DC POWER -
8CONTACT CLOSURE INPUT
G1234567 8CONTACT CLOSURE OUTPUT
G1234567
84 – 20 mA OUTPUT
G 1 2 3 4 5 6 784 – 20 mA INPUT
G 1 2 3 4 5 6 7
DATA-LINC GROUP
TxCD
Rx
(425)882-2206
PLR580Wireless I/O Extender
MASTERPWR
DC POWER -
STATUS
DL-M
DK-M
DJ-M
DI-M
GND
DD-M
DC-M
DB-M
DA-M
GND
GND
AI-M
AJ-M
AK-M
AL-M
AB-M
AC-M
AA-M
GND
AD-M
DL-R
DK-R
DJ-R
DI-R
GND
SW-4
SW-3
SW-2
SW-1
R1
R2
R3
R4
DA-R
DC-R
DD-R
DB-R
AI-R
AJ-R
AK-R
AL-R
GND
TX-4
TX-3
TX-2
TX-1
RX-4
RX-3
RX-2
RX-1
AD-R
AC-R
AB-R
AA-R
GND
Master
Remote
Process Discrete InputsProcess Discrete Outputs
Process 4-20 ma Outputs
Process 4-20 ma Inputs
Power Supply
LED PS1
LED PS2
MY PLC
CPU 7E
LED 4
LED 5LED 1
LED 2
LED 3
RUN TEST STOP
LED 6
LED 7
LED 8
10/100
SP 1
SP 2
Ethernet
AI-6SE
4-20 maInput
Module
DI-16CO
DiscreteInput
DO-16CO
DiscreteOutput
AO-6SE
4-20 maOutputModule
note 2
note 2
note 1
note 1
NOTES1. Analog inputs require power either from the tranducer or an external source.
2. Digital outputs require external power.
GND
11
Both RF and I/O modules must be configured RF Module
Can use all radio features (P2P, P2MP, repeaters...) Configured using HyperTerminal
I/O module configured using EEPROM software Defines number of remotes in master Assigns the remote number (address) Sets I/O module baud rate (must match to radio
baud rate) Maps (assigns) analog points for each remote
NOTE: REMOVE I/O TERMINAL STRIPS OR I/O POWER BEFORE CONFIGURING
I/O Extender Configuration
12
Configuration Port & Jumpers
Configuration Port
* Strap P1/P2 to RUN RF for normal operation.* Strap P1/P2 to CONFIG RF to configure RF module with Hyperterminal.* Strap P1/P2 to CONFIG PIC to configure I/O module using EEPROM software.
Radio Menu Button
13
Module Configuration
I/O Extender Configuration
DataPowerControl
Modem Internals
InterfaceModule
Standard: DiscreteOptional: 4 – 20ma
RFModule
(900MHz or 2.4GHz)
Indicators
JumpersConfig Port
To configure:- Jumpers set to “Config RF”- Use Hyperterminal
To configure:- Jumpers set to “Config PIC”- Use EEPROM software
14
Configuration Utility Program
15
INDICATOR
DESCRIPTION
CD Carrier DetectP2P Networks – Solid ONP2MP Networks
Remotes – Solid ONMaster – Flashing when receiving data from
remote(s)
TX Flashing as RF data is being received
RX Flashing as RF data is being sent
STATUS (indicator on master unit only)OFF – Normal operationFLASHING or ON – Failed communications
POWER ON – Unit power applied (does not indicate I/O power)
Indicator Lights
16
Always remove I/O power when configuring or reseting the units. This is not required for new version products with configuration switches.
It is possible during power brownout conditions that the I/O module gets “lost” and must be reset by cycling the power (remove I/O power too). New version products with configuration switches correct this.
Early model I/O extenders cannot be field configured.
ERRATA
Field Proven Performance – Industrial Grade Support
Thank You!