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PULCRA CHEMICALS PRODUCT RANGE FIBER TECHNOLOGY

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  • Pulcra chemicals Product range Fiber Technology

  • PULCRA CHEMICALS AND ITS GLOBAL COMPETENCEARE NOW

    Pulcra Chemicals - formerly a subsidiary of Henkel - is a worldwide operating company and supplier of innovative specialty chemicals with profound process and engineering know-how. Based on more than 135 years experience and being a partner to the ber, textile and leather industries, Pulcra Chemicals takes

    care of both the regulatory requirements in their target markets and also the prevailing trends relating to health, safety and sustainability. The recently established business unit Performance Products is adding new products to the product portfolio continuously.

    We are where the customers need us Pulcra Chemicals operates production facilities, service centers, and sales o ces in fourteen countries to provide comprehensive service for its customers around the world.

  • 1876Henkel

    1879Adolf Theodor Bhme (Later: Dr. Th. Bhme)

    1906 1935H. Theodor Bhme Later: Bhme Fettchemie

    1941 19862007/2008Foundation & independance of Pulcra group

    2010Acquisition of Geretsried Plant

    HISTORY IT ALL STARTED WITH HENKEL

  • HISTORY HOW WE GOT TO WHERE WE ARE NOW1876 Foundation of Henkel in Aachen: rst branded

    detergent in Germany 1881 Foundation of Boehme Fettchemie in Chemnitz:

    manufacture of textile chemicals and auxiliaries 1935 Integration into the Henkel group as Boehme

    Fettchemie; continuous growth due to innovations and the founding of subsidiaries in foreign countries

    1970 Henkel Textile Technology; further growth in the home

    market and abroad, acquisition of Standard Chemical Products / USA

    1986 Acquisition of Pulcra / Spain; extension of textile busi-

    ness through aliated companies in the Middle East and South America

    1987 Acquisition of Nopco / USA and Gruenau / Germany

    1989 Acquisition of Emery / USA 1990 Foundation of aliated companies in Far East incl. China

    1999 The chemicals division of Henkel becomes Cognis as a result of a carve-out

    2000 Acquisition of Hispano Chimica strengthens Leather

    Finishing business and oers access to the global distribution network

    2001 Textile Business as part of Cognis sold to nancial

    investors 2007 Carve-out of Cognis Process Chemicals into Pulcra

    Chemicals 2008 Cognis sell Pulcra Chemicals to strategic investor

    Fashion Chemicals 2010 Acquisition of Geretsried Plant 2012 New Division Performance Chemicals

    2013 Acquisition of Skintex business from BASF

  • Pulcra chemicals, geretsried

  • PULCRA CHEMICALS FACTS & FIGURES

    Over2000customers:fiberandnon-wovenproducers,textileandyarnmills,tanneries Over1000products Around850employeesgloballywitharound200engineersandchemists Presentin14countries

    Market segmentsTextile Technology: Auxiliaries for the manufacturing

    of yarns and textile fabrics, for pre-treatment, dyeing and printing, and nishing products for fabrics and garment

    Fiber Technology: Auxiliaries for the manufacturing and processing of man-made bers

    Leather Technology: Leather auxiliaries for all processes in the leather and fur industries

    Performance Chemicals: Performance products for a wide variety of end-markets

    Headquarter: Geretsried

    We are where the customers need us: - Germany (Geretsried)

    - Italy (Castello dArgile) - Spain (Castellbisbal) - Turkey (Gebze) - USA (Rock Hill) - Mexico (Municipio de -Tizayuca,HIDALGO) - Brazil (Jacare) - Colombia (La Estrella) - Indonesia (Jakarta) - China (Shanghai, HongKong) - India (Mumbai) - Pakistan (Lahore) - Bangladesh (Dhaka)

  • Site: Geretsried (near Munich)Country: GermanyArea: 80.000m2Employee: Around180

    Backward integration

    PULCRA CHEMICALS FACTS & FIGURES

    1) Production of specialty chemicals a)ReactionofEOandPOwith(fatty)

    alcohols, acids and amines b) Reactions with (maleic) anhydride,

    e.g., to form sulfosuccinates c) Esterication d) Phosphatation e) Quaternization

    2) Mixtures

    a) Blending b) Emulsication, dispersion c) High pressure homogenization

  • Fiber manufacturers around the world appreciate the reliability of our spin nishes. Ourspinfinishesareusedforabroadrangeofapplications,includinghighlyspecialized ones and those where customer specic solutions are required.A specialized product range is available for a wide range of applications:

    Apparel Technical Textiles Nonwovens Floorcoverings

    Customized Solutions: A World of Products and MarketsOurexpertteamsarealwaysreadytogiveyouthebesttechnicalservice.We develop customized solutions especially designed to your needs.

    PULCRA CHEMICALS HIGH PERFORMANCE FOR HIGH PERFORMERS

  • PULCRA CHEMICALS POLYAMIDE

    Textile/ApparelWithmorethan50yearsofexperienceinNylonSpinFinishes Pulcra Chemicals oers products which combine goodrunnabilitywithexcellentdyeingperformance.OurSTANTEX product range oers lubricants for the produc-tionofpartiallyorientedyarn(POY)/DrawTextureYarn(DTY)fortheproductionofFlatYarn/FullyDrawnYarn(FDY)throughdifferentprocessroutes.

    Technical ApplicationThe production of High Tenacity Polyamide yarn requires spin nishes oering good performance during ber ma-nufacturing but also for the downstreaming and in the nal application (e.g. Airbags, Tire Cord). STANTEX spin nishes are avalable for neat- and emulsion applications.

    FloorcoveringsPolyamide yarns continue to be used in high value carpet applications. This is due to the superior properties of polyamide compared with other yarn types. STANTEX spin nishes are available for dierent bulked continuous lament (BCF) yarn types which are natural solution dyed andalsoforcriticalapplicationslikeautomotive.Ourproduct range oers spin nishes and components for the production of polyamide staple bers.

  • PULCRA CHEMICALS POLYESTER

    Textile/ApparelPolyester has been a preferred ber for textile applica-tions. Pulcra oers high performance spin nishes both for lament and staple ber production.

    Technical ApplicationThe market for high tenacity polyester bers has grown considerably, especially for tarpaulins, seat belts, and ti-res,wheretheyadddurabilityandstrength.Ourproductrange oers not only spin nishes for high tenacity poly-esterand1-stepand2-step-standardprocesses,butalsorubber adhesion activators for yarn incorporated into tire cord and mechanical rubber goods applications. We also cover the growing demand of spin nishes matching FDA and EU Directives for food contact.

    NonwovensPET bers spunlace process:STANTEX spin nishes are applicable for the production of polyester staple bers which are bonded by hydroent-anglement. The spin nishes exhibit low foam formation during the spunlacing process.TheseproductsareincompliancewithCFRtitle21andEU10/2011.

    PET bers carded nonwoven:STANTEX spin nishes are suitable for the production of polyester staple bers for carded nonwovens.They provide durable hydrophilic properties and are suitable for hygiene products such as diapers. The bers have an excellent carding behavior.

    Floor coveringsPolyester is also a ber of choice in carpet production due to its availability and also its resistance to food staining. Pulcra Chemicals oers approved auxiliaries both for the manufac-turing of bulked continuous ber and polyester staple bers.

  • PULCRA CHEMICALS POLYPROPYLENE

    Textile/ApparelDue to its light weight and hydrophobicity polypropyle-ne yarn is the material of choice for functional apparel. With our specialized STANTEX spin nishes for the ma-nufacturing of ne polypropylene partially oriented yarn (POY)wehelpyoutoproduceflat,drawtextureyarn,(DTY),andairtextureyarn(ATY)withexcellentsoftnessand comfort.

    Technical ApplicationPolypropylene is the material of choice for many technical applications. STANTEX spin nishes are available for laments (CF) covering the whole denier range including spin nishes for food contact. Further-more PULCRA CHEMICALS oers spin nishes for many dierent applications like geo textiles, tapes for pa-ckaging and others.

    FloorcoveringsPolypropylene is the economical solution for many car-pet applications. The biggest share is produced as bulk continuousfiber(BCF)yarn.OurSTANTEXspinfinishesperform well on all machine types and for many applica-tions including Soft Touch. Tapes used as carpet backing, covered with STANTEX, oer excellent performance regarding stitching forces.

  • PULCRA CHEMICALS POLYPROPYLENE

    NonwovensPolypropylene staple ber:Under the trade name STANTEX Pulcra Chemicals oer a wide range of spin nishes for the production of staple bers which are processed into nonwovens especially for hygiene end use. For these applications hydrophilic and durable hydrophilic silicone free and skin friendly spin nishes are available. The durable STANTEX spin nishes provide low rewet and low multiple strike through and excellent run o values. The spin nishes provide good antistatic properties to the polyolen bers which results in good carding performance. There are also products available for bicomponent bers of polypropylene / poly-ethylene (PP/PE) and polyethylene terephthalate / poly-ethylene (PET/PE). Pulcra Chemicals oers products with hydrophobic properties which impart softness. Pulcra Chemicals spin nish with active ingredients and skin friendly botanical extracts increase the value for the ber producer and respond to the wellness trend in the market.

    Polypropylene staple ber spun lace process:STANTEX spin nishes are applicable for the production of polypropylene staple bers which are bonded by hydroentanglement. The spin nishes show low foam formation during the spunlace process. The products are incompliancewithCFRtitle21andEU10/2011.

    Polypropylene spunbond nonwoven:Pulcra Chemicals oer spin nish types for the produc-tion of hydrophilic and permanent hydrophilic spunbond nonwovens. STANTEX spin nishes are in compliance with CFRtitle21andEU10/2011.Thespinfinishesaresiliconefree with excellent skin compatibility. They are ideal for hy-giene application like top sheet materials for baby diaper, feminine care, and adult incontinent products. STANTEX spin nishes provide very low rewet, excellent run o and low multiple strike through values.

    Polypropylene staple bers for geotextiles:STANTEX type spin nishes are suitable for the production of staple bers which are processed into geotextile nonwovens.

  • PULCRA CHEMICALS POLYACRYLIC

    Pulcra Chemicals oers excellent spin nishes like STANTEX and KATAX for polyacrylic staple bers and tow manufac-turing for dry and wet spinning.

    Pulcra spin nishes oer the balance of friction and cohesi-on for each process ring spinning, open-end spinning, and tow converting. The use of selected STANTEX nishes helps to adjust the nal softness or scroopiness. The application is by immersion bath, kiss roll or by spraying.

    STANTEX and KATAX nishes help to optimize yarn even-ness in thin and thick places and minimize neps.

    Pulcra Chemicals provides products with excellent emulsion stability.

  • PULCRA CHEMICALS CELLULOSIC

    Textile/Apparel

    Spin Finishes:Highflexibilityandeasyhandlingduetosingleproductconcepts.

    Balanced frictional and antistatic properties allow high ber spinning speeds without compromising the yarn quality.

    Outstandingyarnuniformitywithverylowyarndefectsare achieved.

    Highprocessingflexibilityallowingthefiberbeingpro-cessed on dierent spinning technologies.

    Concepts can be combined with additional components in order to improve specic properties.

    Applicable after ber dyeing processes in order to allow a proper spinning performance. Special product concepts impart a softer touch to the ber without compromising the spinning performance.

    Modiers of viscosity allow a better and cleaner spinning Due to higher drawing ratios higher ber tenacity levels can be achieved.

  • PULCRA CHEMICALS FIBERGLASS

    Pulcra Chemicals is a leading supplier of cationic lubricant, for processing berglass.

    Ourgoalhasbeentospecializeindevelopingandsupply-ing products to the berglass industry in the area of ber-

    glass protection, lubrication, and additives. We provide our customers with solutions to their everyday processing problems and enable them to manufacture a world class product.

  • PULCRA CHEMICALS STAPLE FIBER / PROCESSING LUBRICANTS

    Pulcra Chemicals has traditionally supplied a comprehen-sive and reliable range of products for processing wool in all stages of its development from ber to nished fabric. In addition to global market leaders such as SELBANA, which is used in the manufacture of worsted yarns, a num-ber of highly specialized products have a xed place in the product range:

    Wool top making/ worsted spinningPulcra Chemicals oers eective lubricants like SELBANA, KATAX,SILKOLorSPREITANtobeappliedbeforecardi-ng and combing of scoured wool.

    Woollen-/ semi worsted spinningBy the application of Pulcra Chemicals auxiliaries high processing performance is achieved, even when sensitive bers like merino wool, alpaca, llama, cashmere, mohair, silk and their blends with synthetic bers are processed. SELBANA,KATAX,SILKOLorSPREITANformulationshelpto optimize yarn evenness, yield and minimize neps, thin/thick places, waste and dust formation.

    Needle punch operationEcient lubricating with SELBANA, KATAX and/ or SILKOLinneedlefeltoperationisimportantforeffecti-ve carding and downstream needling. Excessive needle wear and breakage and damaged ber are minimized in the production of e.g. geo-textile, articial leather, car-pets and felts for the use in automotive application. For automotive end use Pulcra Chemicals oers well appro-vedlubricantswithlowVOCandFOGvalues.

    Twisting/ coningThe application of SPREITAN in twisting helps to reduce dustandfiberflybyreducingthefibertometalfriction.

    Pulcra Chemicals provides coning oils based on mine-ral oil and synthetic lubricants. Due to their excellent lubricity and wash o properties they are widely used in Polyamide and Polyester industries.

  • PULCRA CHEMICALS SUSTAINABILITY

    Sustainability: In Line with TomorrowThe Pulcra Chemicals product line fully complies with Europes newest chemical requirements (REACH). We re-gister our products according to textile eco-standards and criteriaincludingOEKOTEX,GOTS,andbluesign

    Sustainability is a mayor part of the Pulcra Chemicals philosophy and commitment.That commitment is to establishing and maintaining a healthy balance between economic, ecological, and social demands, without compromising the development op-portunities of the future.

    Pulcra Chemicals aims to succeed as a business by increa-sing the productivity and environmental compatibility of complex manufacturing processes. This means that Pulcra addresses the regulatory requirements in most important target markets and the trends related to health, safety, ecological sustainability and innovation.

    Together with our social commitment and continuous im-provement philosophy we assure that our employees are given every opportunity for continuous improvement. Continuous Improvement and Sustainable Development are our core values.

  • Bangladesh - Pulcra chemicals Bangladesh (Pvt.) limitedFlat # 6A, House # 159 Lane01BaridharaD.O.H.S.,Dhaka-1212,Bangladesh Phone:+88028417817

    Brazil - Pulcra especialidades Quimicas ltda.Rodovia Presidente Dutra KM 161Estrada do Rio Abaixo s/n 12335-010JacareSPBrazilPhone:+551239546200

    china - Pulcra specialty chemicals shanghai co. ltd.16th Floor, No.6 BuildingLane28,No.36DanbaRoad,XuhuiCenturyPlaza,Shanghai,200062ChinaPhone:+862161962666

    hong Kong - Pulcra chemicals company limited1802,18/F,NewVictoryHouse,93-103WingLokStreet,Sheung WanHong Kong+85235909902

    colombia - Pulcra chemicals de colombia ltda.Cra.50No.79sur-101Bodega140StockSurLa Estrella (Ant.)ColombiaPhone:+5744480252

    germany - Pulcra chemicals gmbhIsardamm79-8382538GeretsriedGermanyPhone:+4981716280

    india - Pulcra chemicals india Private ltd.DubashHouse,4th Floor15, J.N. Heredia MargBallard EstateMumbai400001IndiaPhone:+912243537575,+912222820192

    indonesia - Pt Pulcra chemicals indonesiaOceBuildingPesonaViewBlokB-11Pesona Khayangan, Jl. Ir H Juanda Sukmajaya Depok16411IndonesiaPhone:+622177824999

    italy - Pulcra-lachiter s.r.l.Via Pirandello 140050CastelloDArgile(BO)Italy Phone:+390516867020

    mexico - Pulcra chemicals s.a. de c.V.AV. de las Diligencias 53 Nave21TepojacoMunicipio de Tizayuca, Hidalgo43823MexicoPhone:+01(779)7969808/09/14

    Pakistan - Pulcra chemicals Pakistan (Pvt) ltd.59-U Aibak Block Road New Garden Town Lahore PakistanPhone:+92423594197173

    spain - Pulcra chemicals slPoligono San Vicente, s/n08755CastellbisbalSpainPhone:+34938177100

    turkey - Pulcra Kimya asBeylikbagi Mahallesi 341Sokak41400Gebze/KocaeliTurkeyPhone:+902626754200

    usa - Pulcra chemicals llc474BryantBlvd.RockHillSC29732USAPhone:+18033258500

  • Like to find out more? Pulcra Chemicals [email protected] www.pulcra-chemicals.com