fhc single glass mount carmel series slider kit · lami with sgp interlayer. max glass size:...

5
INSTALLATION INSTRUCTIONS FHC SINGLE GLASS MOUNT CARMEL SERIES SLIDER KIT CSGG01 - Designed for Use With 3/8"-1/2" Tempered Glass - Or 9/16" Tempered Lami Glass with SGP Interlayer - Precision Adjustable Anti-Lift Top Rollers - Complete Installation Kit (Glass not Included) - Fast and Trouble-Free Installation - Available in Brushed Stainless and Matte Black Please Note: Glass is not included and will require fabrication. Detailed information inside. USE MONOLITHIC TEMPERED GLASS USE LAMINATED TEMPERED GLASS OR LIT0068 09.03.20 PG 1 OF 5 SPECIFICATIONS Material: Brushed or Matte Black Stainless Steel (316 Alloy) Glass: Not Supplied Thickness: 3/8"(10 mm) or 1/2" (13 mm) Monolithic or 9/16" Tempered Lami with SGP Interlayer. Max Glass Size: 48" Width x 98" Height Glass Fabrication: (1) 1-7/8" Hole - Finger Pull (4) 5/8" Through Holes for Top Rollers or (4) 1" Countersunk Holes for Top Rollers Fasteners: Supplied SLIDING GLASS 1-9/16" 2" 42" MAX 44" MAX 97" SINGLE SLIDER SECTION VIEW OF SLIDING DOOR KIT C L C L C L P.O. Box 1906, South Gate, CA 90280 Toll Free: (888) 295-4531 | Fax: 323 336-8307 | Web: fhc-usa.com 4-7/8" 2-5/16" 1-7/16" 7/8" 1/4" 3/8" 1-7/8"

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Page 1: FHC SINGLE GLASS MOUNT CARMEL SERIES SLIDER KIT · Lami with SGP Interlayer. Max Glass Size: 48" Width x 98" Height Glass Fabrication: (1) 1-7/8" Hole ... (Figure 5) Make any final

INSTALLATION INSTRUCTIONS

FHC SINGLE GLASS MOUNT CARMEL SERIES SLIDER KIT

CSGG01- Designed for Use With 3/8"-1/2" Tempered Glass- Or 9/16" Tempered Lami Glass with SGP Interlayer- Precision Adjustable Anti-Lift Top Rollers

- Complete Installation Kit (Glass not Included)- Fast and Trouble-Free Installation- Available in Brushed Stainless and Matte Black

Please Note: Glass is not included and will require fabrication. Detailed information inside.

USEMONOLITHICTEMPEREDGLASS

USELAMINATEDTEMPEREDGLASS

OR

LIT0068 09.03.20 PG 1 OF 5

SPECIFICATIONS

Material: Brushed or Matte Black Stainless Steel (316 Alloy)Glass: Not SuppliedThickness: 3/8"(10 mm) or 1/2" (13 mm) Monolithic or 9/16" Tempered Lami with SGP Interlayer.Max Glass Size: 48" Width x 98" Height Glass Fabrication: (1) 1-7/8" Hole - Finger Pull (4) 5/8" Through Holes for Top Rollers or (4) 1" Countersunk Holes for Top RollersFasteners: Supplied

SLIDINGGLASS

1-9/16"

2"

42"MAX 44"

MA

X 97

"

SINGLE SLIDER

SECTION VIEWOF SLIDING DOOR KIT

C L

C L

C L

P.O. Box 1906, South Gate, CA 90280 Toll Free: (888) 295-4531 | Fax: 323 336-8307 | Web: fhc-usa.com

4-7/8"

2-5/16"1-7/16"

7/8"

1/4" 3/8"

1-7/8"

Page 2: FHC SINGLE GLASS MOUNT CARMEL SERIES SLIDER KIT · Lami with SGP Interlayer. Max Glass Size: 48" Width x 98" Height Glass Fabrication: (1) 1-7/8" Hole ... (Figure 5) Make any final

CSGG01 FRAMELESS SINGLE GLASS MOUNT SLIDING DOOR KIT PROFESSIONAL GRADE

GLASS WALL FABRICATION

LIT0068 09.03.20 PG 2 OF 5

2" 2"

D.L.O. WIDTHMAX: 44"

2-1/2"2-1/2"

2- 5/16"

(D.L.O.÷ 2)-5"(D.L.O.- 1/4")

(1/8"GLASS GAP TYP.)

(D.L.O.÷ 2)" (D.L.O.÷ 2)"

D.L

.O. H

EIG

HT

MAX

: 97"

FINISHED FLOOR

3/8"

STANDARD:5/8" THROUGH HOLES

FOR SURFACE MOUNTFITTINGS

OPTIONAL:1-1/4" COUNTERSUNK HOLES

FOR FLUSHMOUNT MOUNT FITINGS(SEE NEXT PAGE FOR HOLE DETAILS)

WET GLAZE 1" U-CHANNEL

SMOKE BAFFLE

SIDELITE REQUIRES ONE HOLE FOR SLIDING RAIL

TRANSOM GLASS WILL REQUIRE THREE HOLES FOR SLIDING RAIL AND THREE HOLES FOR SMOKE BAFFLE

SIDELITE REQUIRES THREE HOLES FOR SLIDING RAIL

(D.L.O.÷ 2)-5"

P.O. Box 1906, South Gate, CA 90280 Toll Free: (888) 295-4531 | Fax: 323 336-8307 | Web: fhc-usa.com

3/8" Blocking

1/2" Glass Bite

Page 3: FHC SINGLE GLASS MOUNT CARMEL SERIES SLIDER KIT · Lami with SGP Interlayer. Max Glass Size: 48" Width x 98" Height Glass Fabrication: (1) 1-7/8" Hole ... (Figure 5) Make any final

ENDCAP

2"

2"

FIGURE 4

CUT CUT TUBE LENGTH ( 2 X D.L.O. WIDTH ) + 8"

GLASS MOUNT

3

GLASS MOUNT 5

GLASS MOUNT 6

GLASS MOUNT

7

GLASS MOUNT

1

GLASS MOUNT 2

GLASS MOUNT 4

1-9/16"

2"

42"

GLASS DOOR FABRICATION

C L

1-9/16"

2"

5-5/8"

42"

STANDARD LAYOUT FOR USE WITH SURFACE-MOUNT FITTINGS FIGURE 2 FIGURE 3OPTIONAL LAYOUT FOR USE WITH

FLUSH-COUNTERSUNK FITTINGS

5-5/8" 5-5/8" 5-5/8"

4"1-7/8" Diameter Hole

SLIDING RAIL FABRICATION

C L

C L C L

C L

C L

C L

C L

C L

C L

LIT0068 09.03.20 PG 3 OF 5

4"1-7/8" Diameter Hole

CSGG01 FRAMELESS SINGLE GLASS MOUNT SLIDING DOOR KIT PROFESSIONAL GRADE

P.O. Box 1906, South Gate, CA 90280 Toll Free: (888) 295-4531 | Fax: 323 336-8307 | Web: fhc-usa.com

1/8"1"

45˚1-5/16"

90˚5/8"

1-5/16" COUNTERSUNK HOLES X (4)

5/8" THROUGH HOLES X (4)

2"

Page 4: FHC SINGLE GLASS MOUNT CARMEL SERIES SLIDER KIT · Lami with SGP Interlayer. Max Glass Size: 48" Width x 98" Height Glass Fabrication: (1) 1-7/8" Hole ... (Figure 5) Make any final

LIT0068 09.03.20 PG 4 OF 5

STEP-BY-STEP INSTRUCTIONS

STEP10

Install the TGFP1 Recessed Finger Pull. (Figure 5) Make any final adjustments.Minor height adjustments can be made using the set screw on the top of each rollerassembly.

STEP1

Verify that you have receive all parts before proceeding. Make sure that the Glass Wall support system is plumb and square. Check for High-Spots in the floor that may cause Door Binding. Maximum D.L.O. is 44" X 97".

STEP2

Fabricate the Glass Wall and Sliding Door: (Figure 1) provides the details for fabricating the Glass Wall for a Single Sliding Door System. ( Figure 2 ) or ( Figure 3 ) should be used to fabricate the sliding door. The Glass Wall opening must not exceed 44" X 97".D.L.O. (Day Light Opening) Refering to Figure 1, record the dimensions below.

STEP4

Install the Glass Wall: ( Figure 1) Using an appropriate perimeter connection system such as a Storefront Head and Sill or a Smoke Baffle with a 1" U-Channel as shown in Figure 1, Install the fabricated Glass Wall. The structure should be plumb with a square and plumb opening. The D.L.O. shall not exceed 44" wide X 97" tall. The sliding glass door will overlap the opening by 2" on each side and 7/8" on the top. (Figure 5)

STEP5

Attach the CS04 Glass Mounts: ( Figure 4 ) Attach the CS04 Glass Mounts to the Glass Wall by inserting the corresponding flush-mount spanner fasteners and rubber washers with glass grommets through the back side of each hole. Align each CS04 Mounts with the rubber washers to the face side and lightly tighten. The CS04 Mounts will need to be loose enough to allow adjustment in the next step.

STEP6

Position and Mount the Top Sliding Tube Assembly (Figure 4) The CS04 Glass Mounts will firmly clamp the CS05 Sliding Tube so you must loosen the socket head screw to release the clamping faces. Do not remove the face plates. Slide the CS02 Top Door Stops on to each end. They should be inside mounts (1) and (6). Lay the CS05 Sliding tube into the CS04 Wall Mounts. Retighten the socket head screws firmly on each clamping face as the CS04 aligns itself to the tube. Do not force alignment. Some may require loosening of the back side spanner fasteners. The tube should be centered between Glass Mount 1 and Glass Mount 6. Complete the step by leveling the CS05 Sliding Tube and tightening each CS04.

STEP7

Attach the CS01 Top Roller Assemblies Determine the type of mounting that your project requires, surface or flush mount glass. Mount the Top Roller Assemblies the Glass door using the special spanner wrench. Remove the black plastic Anti-Lift Block on each roller and lift the door/roller assembly onto the Sliding Tube Assembly. Verify that the door slides smoothly and re-attach the anti-lift blocks. Adjust the bottom gap to 3/8” using the set screws on top of each CS01. Make sure that it rolls freely from side-to-side. Replace the Anti-Lift blocks on each Roller.

STEP8

Adjust the CS02 Top Door Stops (Figure 5) Roll the door to the closed position making sure that it is centered over the opening. Slide the appropriate Top Door Stop into position on the Top Rail and tighten. Repeat the procedure with the other Top Door Stop and the Glass Door in the open position.

The Carmel Series CSGG01 Single Door Sliding Glass System must be attached to a properly installed Glass Wall using a storefront or smoke baffle mounting system. The installer must be certain he fastens the Glass Wall perimeter support into structurally sound wall framing. Consult a Structural Engineer for specific calculations on your particular project.

Install the CS06 Floor Guide and CS07 Bottom Door Stops (Figure 5) Install the Floor Guide as illustrated in the drawing. The door should remain in the guide at all times in any position. Attach each Bottom Door Stop to the floor. Align with the door fully closed and fully open. The Rolling Glass Door should bump the Top and Bottom Door stops at the same time to prevent the door becoming misaligned.

STEP9

Fabricate the CS05 Top Sliding Tube. ( Figure 4 ) Calculate the required tube length and cut to size using formula. SLIDING TUBE LENGTH ( 2 X D.L.O. WIDTH ) + 8"

STEP3

D.L.O.Width _________________ D.L.O.Height _________________

CSGG01 FRAMELESS SINGLE GLASS MOUNT SLIDING DOOR KIT PROFESSIONAL GRADE

P.O. Box 1906, South Gate, CA 90280 Toll Free: (888) 295-4531 | Fax: 323 336-8307 | Web: fhc-usa.com

Page 5: FHC SINGLE GLASS MOUNT CARMEL SERIES SLIDER KIT · Lami with SGP Interlayer. Max Glass Size: 48" Width x 98" Height Glass Fabrication: (1) 1-7/8" Hole ... (Figure 5) Make any final

Optional FHC Ladder Handles available in Matte Black and Brushed Stainless

PARTS AND ASSEMBLY

LIT0068 09.03.20 PG 5 OF 5

TGFP1

EndCap

D.L.O. WIDTH

CS02Top Door Stops

(2 each)

CS04Glass Mounts

(7 each)

CS01Top Roller w/ optional

Flush Fittings (2 each)

CS05Top Sliding Tube

w/End Caps (105") (1 each)

TGFP1Recess Finger Pull

(1 each)

CS07Bottom Door

Stop (2 each)

CS06Floor Guide

(1 each)

CSTK1TTool Kit (1 each)

42"

4"

CS07

CS063/8 GAP

D.L

.O.

HEI

GH

T

CL

CL

2"

CS07

GLA

SS

HEI

GH

TD

.L.O

. HEI

GH

T +

1/2

"

GLASS WIDTHD.L.O. WIDTH + 4"

2"

SPACING(D.L.O. WIDTH ÷ 2)

CUT TUBE LENGTH(2 X D.L.O. WIDTH ) + 6"

CS01 CS04 CS05 CS01

2"

PARTS AND ASSEMBLY

FIGURE 5

7/8”

CSGG01 FRAMELESS SINGLE GLASS MOUNT SLIDING DOOR KIT PROFESSIONAL GRADE

P.O. Box 1906, South Gate, CA 90280 Toll Free: (888) 295-4531 | Fax: 323 336-8307 | Web: fhc-usa.com