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Company Presentation June 2015

- Business

A company active in the field of advanced

engineering plastics and composites production,

with over 30-years of production experience and

major subcontracting co-operations in the

aerospace, military, automotive and electrical /

electronics industries.

- Services

A full range of manufacturing services are

provided, which include tools and parts design,

production and assembly engineering, tool

construction, production of components and

subassemblies.

Business and Services

Our Moto: We bring ideas into life

Established: 1979

Premises : Offices: 32 Ardittou Str., 11636, Athens

Factory (1): Viotia Region, Thiva, 32200, Piri Area

Factory (2): 1st km of Markopoulo – Kalivia Avenue

19003, Markopoulo, Attika, Greece

Share Capital: 5.403.942 Euro

Personnel: 75 people (June 2015)

ISO Certifications: ISO 9001:2008 and ISO 14001:2004

HMOD Certified: Listed in the HMOD Defense Manufacturers Registry (#00023)

Memberships: Hellenic Chamber of Industry

Hellenic Aerospace & Defense Industries Group (HASDIG)

Hellenic Subcontractors Association

Hellenic Plastics Industries Association

ICAP Strongest Companies in Greece

General Information

Major Customers

Domestic

Aluminium of Greece

Bosch-Siemens Home Appliances (BSH)

Demka

Hellenic Air Force (HAF)

Hellenic Aerospace Industry (HAI)

Hellenic Defense Systems (HDS)

Hellenic Petroleum

Hellenic Power Company

Intrakom

Landis+Gyr Corinth

Miltech Hellas

Vodafone – Greece

International

Dassault Aviation (France)

EADS France (France)

Enics (Sweden)

Festo KG (Germany)

Georg Fischer WAGA (Holland)

Gretsch Unitas GmbH (Germany)

Jabil (Poland)

Jac Products Ltd (Great Britain)

Landis+Gyr International (Switzerland)

Landis+Gyr UK (United Kingdom)

MBDA (France)

Trelleborg Vibracoustic GmbH (Germany)

Main European Markets Served

L+G (FR)

L+G (UK)

JAC Products

Trelleborg-Vibracoustic

Enics

Celestica

Jabil

MBDA

Airbus

Airbus Helicopters

Gretsch Unitas

(1) Design – Engineering & Tool-shop

- Molds and production tools

(2) Production

- Engineering Plastics (injection molding) & BMC

Injection of Thermoplastic Materials and BMC

Gas Assisted Injection Molding

- Composites

Resin Transfer Molding

Vacuum Resin Infusion

- Assemblies, Subsystems & Final Products

In-house process:

- Machining, US Welding, Riveting, Hot-Stamping , Wet Paint

- Tampon-Printing, Manual Assembly, EFI for plastics, etc

Subcontracting process:

- Powder coating, Vacuum metalize, etc

Purchasing: Electronics, Special components etc

(3) Other Services

- Quality and logistics

Areas of Activity

Design – Engineering & Tool-Shop

(1) Stereo-lithographic prototypes (STL Parts)

(2) Functional Prototypes

- Machined Prototypes

- From prototyping moulds

Design - Prototypes

Initial plastic machined

prototypes

Aluminum machined

prototypes

Initial Molded

Prototypes

Final Molded

Prototypes

Mold Bases with aluminum

inserts for prototypes and

small series

STL and serial products

(1) Design for manufacturing

- Customer: TrelleborgVibracoustic GmbH

- Assembly: Engine mount hydro-mechanical sub-

system for the VW GOLF

- Final Product: Engine Mount for Golf Serie

- Successfully cooperated in the development phase

and received the contract for the production

- Audited by VOLKSWAGEN for the release of the

production

(2) Complete Assembly Modeling

- Customer: Miltech SA

- Product: Military Field Telephone

- Complete product study

- 3D Parametric Design of all components

- Assembly Verification

Design - Parts and Subsystems (examples)

- Flow Simulation Analysis

- Complete 3D Parametric Design of all

Mould details

- Use of standard items from reliable

suppliers

- Feed design (gates, runners, hot-runner

systems)

Design - Mold and Fixtures

Construction of Molds & Production Tools

- Modern construction procedures

- Full Computer Aided Manufacturing

- Experienced and trained personnel

- Fully equipped tool shop

- 15+ years experience in CNC machining

of complex shapes

Tool Shop

Tools Manufacturing Experience

• Use: Military

• Raw material: PEEK (Victrex)

• Cavities: 3 (different parts)

• Guarantee: 1M cycles

• Mold Base : Pedrotti

• Use: Electrical - Electronics

• Raw material: BMC (Tetradur)

• Cavities: 4

• Accuracy: 0.005 inches



Tools Manufacturing Experience (c’ntd) • Use: Automotive

• Raw material: Polyamide 66 30%GF, heat stabilized,

hydrolysis resistant - ZYTEL (DuPont)

• Cavities: 4


• Mold Base : HASCO

• Use: Automotive

• Raw material: Thermoplastic Elastomere

SANTOPRENE 101-80 (AES)

• Cavities: 8



Engineering Plastics & Composites

Production

Engineering Plastics & BMC

Machine park – Engineering Plastics

- Working 3 shifts – 5 days per week

- 14 Machines ranging from 60tn to 520tn

Machine park - BMC

- Working 3 shifts – 5 days per week

- 3 Krauss-Maffei Machines 300tn

Over 30 years of experience

(1) Materials

- Carbon fibers, glass-fibers, Kevlar-fibers

- Epoxy Resins

- Polyester resins

(2) Production Methods

- RTM

- Light RTM

- Vacuum Resin Infusion

- Wet Lay-up

(3) Product Weight & Size

- No actual limitation

Composites

(1) Post-Molding Operations

- Conventional and CNC Machining

- Ultrasonic Welding and Inserting

- Riveting

- Hot-Stamping and Tampo-Printing

- Manual Assembly

- Packaging

(2) Subsystems

- Subsystem release following ISO, Military or

custom Standards

- Design and implementation of testing

procedures

- Provide guarantee period

Production – Assemblies & Subsystems

Twin Container for Carl-Gustaff

ammunition

IBM AS400 Pedestal Assembly

Major Production Projects

in Engineering Plastics and Thermosets

(1) Assembly for IBM AS 400 Systems

- Production started in 1987 and finished in 1993, when the new

generation of Pedestal (the LTS assembly) was launched.

- Single Source supplier for IBM and awarded many times the

“Supplier of the Month” award

(2) Ferraris Electro-Mechanical Power Meters for Landis+Gyr

- In 1996 signed a major contract with the Swiss based company

Landis+Gyr for the production of all thermoplastic components

of the Ferraris electro-mechanical power meters

- Many of these items are still under production

(3) Carl - Gustaff Ammunition Container for HDS S.A. (former EBO)

- In 1998 signed a contract for the production of the twin-

container for the ammunition of the Carl - Gustaff anti-tank

weapon.

- The contract has been successfully completed

- Small quantities have been additionally ordered the following

years

Indicative Major Production Projects

(4) Engine mount hydro-mechanical sub-system for the VW GOLF

- In 2003, received from Vibracoustic Gmbh the first order for

prototype tools for a new patented product

- Successfully cooperated in the development phase and received

the contract for the production

- Audited by VOLKSWAGEN for the release of the production

- Project is still active and expands to other customers like PSA,

BMW and Jaguar

(5) FOCUS New Generation Electronic Power Meter for Landis+Gyr

- In 2010, initiated the production of BMC parts for the new

Landis+Gyr electronic power meter

- New technology production process & materials

- Overall investment of 1.2M Euro in new machinery

- Sole E.U. supplier for Landis+Gyr on this project

Indicative Major Production Projects cnt’d

Major Production Projects in Composites

(1) Composite Electrical Junction boxes – Rafale Fighter

- Wet lay-up components (polyester, glass fibers, aluminum net)

- Machined epoxy parts

- Final Assembly (riveting, machining, painting)

- Sole source

(2) DEMKA CARBON Spear-Gun

Producing a revolutionary body for DEMKA CARBON Spear-Gun, sold world-

wide and considered one of the best spear-guns ever produced. This is a

special composite product with:

- Polyurethane Core

- Unidirectional Carbon fibers

- Carbon braids

- Aeronautical grade of epoxy system

Major Production Projects in Composites

Major Production Projects in Composites (cnt’d)

• An innovative product designed and developed by Dasyc

which addresses mobile storage, parking and other

housing needs.

• The facility is comprised of composite prefabricated

panels, produced in the manufacturing plant.

• The panels are easily transported (land-sea-air),

assembled and disassembled at any site

• Attributes: structural strength, fire resistance, ease of

manufacture and assembly, increased thermo / sound

insulating capabilities

• Options: fire arms protection, solar panels, a/c integration,

electrical installation, doors, IR painting…

Hangar modular design

Pieces Junction Detail

Arches detail design

Major Production Projects in Composites (cnt’d)

- Customer: Hellenic Air Force (130CS - Limnos)

- Deliverables: 1 Transportable Hangar (930 m²)

Two-sides Covers (Tents – Enhanced Solution)

On-site Installation Services

Electrical Installation (Anti-explosive)

- Customer: Hellenic Air Force (112BW – Elefsis)


Two-sides Covers (Tents – Simple Solution)


Electrical Installation (industrial)

- Customer: Hellenic Air Force (AD Rhodes)


Two-sides Covers (Tents – Enhanced Solution)


Electrical Installation (Anti-explosive)

1

2

3

Other Services

Other Services (1) Quality

- ISO 9001:2008 and ISO 14001:2004 Certified

- PPAP Documentations

- Material “Certificate of Compliance”

- IMDS Data Entry (global database for automotive parts)

- Process Capability Study, Process Flow Chart

- Test Plan (Quality Control Sheet)

- Packaging Standard

- Emergency Plan

(2) Logistics

- Ship-To-Line / Ship-To-Stock / Ship-To-Consignment Stock

- KANBAN supply method

- Annual Contracts

- Ship directly to the end-users on behalf of our customers

Name

1. 5. 1. 1.

2. 6. 2. 2.

3. 7. 3. 3.

4. 8. 4. 4.

LENKUNGS-

ART METHODEN

Montage 1. Duesensysteme einwandfrei montiert - Ο Wenn Clip am Lagerdeckel angerissen ist, Deckel FLK

Verclipsung i.O. demontieren und in Ausschusskiste werfen.

Montagevorgang mit neuem Lagerdeckel wiederholen.

2. Gewicht 110,8-113,8 gr (interne Vorgabe W Teile aussortieren in Behaelter (mit gelbem Aufkleber) - FLK

zur Variantenpruefung) Information an Qualitaetssicherung zur Kontrolle.

Pruefung 1. Bauhoehe 20,15 +1 / -0,5 M (H) Teil als Ausschuss kennzeichnen, 2 weitere Teile pruefen. FLK

2. Laenge 94,9 -0,2 M (M) Teil als Ausschuss kennzeichnen, 2 weitere Teile pruefen. FLK

Code Technika Plastika SAAusgabenBezuegliche Zeichnungen und Vorschriften:

3618 372 / 172 Index 10 640254 (GERMANY)

R036037272

HAEUFIGKEIT

PRUEFUNGS-

Duesensystem Kompl DIESEL

Code Nummer

640254QUALITAETSKONTROLLBLATT

3618 372 / 172

Kunden-code

KONTROLLIERTE MASSE UND MERKMALE REAKTIONSPLAN

647254 (CZECH REP.)

100%

100%

2 St. / Karton

2 St. / Karton

Α

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