festo a5 1spaltig · module function example for cpx-ap-i-8di-m8-3p the input/output modules...

8099720

CPX-APAutomation system

80997202019-06[8099722]

Instructions | Operat-ing

Translation of the original instructions

IO-Link® is a registered trademark of its respective trademark holder in certain countries.

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1 About this document................................................................................................... 5

1.1 Applicable documents.................................................................................................. 5

1.2 Product version............................................................................................................ 5

1.3 Product labelling.......................................................................................................... 5

1.4 Specified standards...................................................................................................... 5

2 Safety........................................................................................................................... 6

2.1 Safety instructions........................................................................................................ 6

2.2 Intended use................................................................................................................ 6

2.3 Training of qualified personnel..................................................................................... 6

3 Additional information................................................................................................ 6

4 Service..........................................................................................................................6

5 Product overview......................................................................................................... 6

5.1 Function....................................................................................................................... 6

5.2 Configuration................................................................................................................ 7

5.2.1 System structure.....................................................................................................7

5.2.2 Product variants......................................................................................................8

5.2.3 LED displays........................................................................................................... 9

6 System communication and address assignment........................................................ 10

7 Mounting..................................................................................................................... 12

7.1 Mounting distances and installation space................................................................... 12

7.2 Direct mounting............................................................................................................ 14

8 Installation.................................................................................................................. 15

8.1 Power supply................................................................................................................ 15

8.1.1 Power supply concept.............................................................................................15

8.1.2 Voltage drop........................................................................................................... 17

8.1.2.1 Calculating the voltage drop................................................................................... 18

8.1.3 Electrical isolation...................................................................................................19

8.2 Functional earth FE....................................................................................................... 19

8.3 Connecting the lines..................................................................................................... 19

8.4 Disconnecting the cables.............................................................................................. 20

9 Commissioning............................................................................................................ 20

9.1 Checking assembly and connections............................................................................ 20

9.2 Configuring the settings on the interface...................................................................... 20

9.3 Check the function of automation system CPX-AP (without higher-level control).......... 20

9.4 Commissioning in network (with higher-order controller)..............................................20

10 Parameterisation......................................................................................................... 21

11 Diagnostics.................................................................................................................. 21

11.1 Diagnostics options...................................................................................................... 21

11.2 Diagnostic status.......................................................................................................... 21

11.3 Grouping and overview of the diagnostic messages......................................................22

Table of contents

11.4 Load voltage monitoring................................................................................................24

11.5 Diagnostic messages.....................................................................................................27

12 Disposal........................................................................................................................30

13 Technical data.............................................................................................................. 31

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1 About this document

1.1 Applicable documents

All available documents for the product è www.festo.com/pk.

Document Contents

Instructions for the modules in anautomation system CPX-AP

Information on using the modules

Tab. 1 Applicable documents

1.2 Product versionThis document refers to the automation system CPX-AP.The product version can be determined using the product label.

There may be an updated version of this document for these or later product versionsè www.festo.com/sp.

1.3 Product labellingThe product label and the Data Matrix Code are printed on the housing of the modules. Scanning theData Matrix Code with an appropriate device opens the Festo Support Portal with information appro-priate for the product. Alternatively, the Product Key (11-digit alphanumeric code on the productlabelling) can be entered in the search field of the Support Portal è www.festo.com/sp.

1.4 Specified standards

Version

IEC 60204-1:2016-10 DIN 46211:1965-03

EN 60068-2-6:2008-02 DIN 46225:1976-12

EN 60068-2-27:2009-05 DIN 46234:1980-03

EN 60204-1:2018-09 DIN EN ISO 4762:2004-06

EN 60529:1991-10 –

Tab. 2 Standards specified in the document

About this document

http://www.festo.com/pk

http://www.festo.com/sp


2 Safety

2.1 Safety instructions– Take into consideration the legal regulations for the respective destination.– Use the product only within the defined values è 13 Technical data.– Observe labelling on the product.– Observe further applicable documents.– Store the product in a dry, UV- and corrosion-protected environment.– Before working on the product:

Switch off the power supply and secure it against being switched on again.

2.2 Intended useThe product described in this document is intended exclusively for control tasks on machines or auto-mation systems.Use the product only as follows:– Use only in an industrial environment. Outside of industrial environments, e.g. in commercial and

residential/mixed-use areas, it may be necessary to take measures to suppress radio interference.– Use only in combination with modules and components that are permissible for the respective

product variant è www.festo.com/catalogue.– Only use the product if it is in perfect technical condition.

2.3 Training of qualified personnelInstallation, commissioning, maintenance and disassembly should only be conducted by qualified per-sonnel. The qualified personnel must be familiar with installation of electrical control systems.

3 Additional information– Accessories è www.festo.com/catalogue.

4 ServiceContact your regional Festo contact person if you have technical questions è www.festo.com.

5 Product overview

5.1 FunctionThe automation system CPX-AP-I is a decentralised system for connecting electrical peripherals. Differ-ent module types with different connection technology are available. An automation system CPX-AP-Iconsists of an interface and at least one other module. For system communication, the individual mod-ules in an automation system CPX-AP-I are connected to each other by connecting cables. The processdata is exchanged cyclically.The automation system CPX-AP-I is connected to a higher-level controller via an interface. By access-ing internal parameters, the behaviour of the automation system CPX-AP-I can be adapted to therespective requirements. Various diagnostic functions are also available.

Safety

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http://www.festo.com/catalogue


http://www.festo.com

5.2 Configuration

5.2.1 System structure

1 Higher-order controller

2 Network

3 Interface (example for PROFINET)

4 Digital input/output module

5 Digital input module

6 Electrical interface(example for valve terminal VTUG)

7 AP system communication

8 Power supply

9 Voltage forwarding

10 Digital input/output modules

11 IO-Link Master

12 IO-Link device

13 Digital input module (without forwarding)

Fig. 1 System structure (example for PROFINET interface and electrical interface for VTUG)

Product overview


5.2.2 Product variants

Interfaces

Module Function

Example forCPX-AP-I-PN-M12

The interface between the automation system CPX-AP and the network per-forms the following functions:– Connection of the automation system CPX-AP to the network– Data transfer between the automation system CPX-AP and the higher-

order controller– Transmission of control signals to the connected modules– Monitoring the functionality of the connected modules– Access to system parameters (read/write), input/output signals and dia-

gnostic data (depending on the interface)– Controller of the automation system CPX-AP

Tab. 3 Interfaces

Input/output modules

Module Function

Example forCPX-AP-I-8DI-M8-3P

The input/output modules include various module types:– Digital input/output modules can be used, for example, to query sensor

signals or to control actuators.– In an automation system CPX-AP, an analogue input module acquires ana-

logue input signals.– In an automation system CPX-AP, a IO-Linkmaster provides several IO-Link

Ports for the connection of IO-Link Devices.

Tab. 4 Input/output modules

Product overview

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Electrical interfaces

Module Function

VAEM-L1-S-...-AP

VMPAL-EPL-AP

With electrical interfaces, valve terminals, e.g. VTUG or MPAL, can be con-trolled via the automation system CPX-AP.

Tab. 5 Electrical interfaces

5.2.3 LED displaysDepending on the module, the modules in an automation system CPX-AP have various LED displays forvisualising status and diagnostics.

Detailed information on the LED displays of the individual modules è Product-specific documentation

Product overview


6 System communication and address assignmentFor internal system communication between the modules, two strings can be implemented via theconnections [XF20] and [XF21] of the interfaces by means of connecting cables. The connection of theconnecting cables to the individual modules is made via connection [XF10]. The connection [XF20] isavailable for forwarding to another module.The addresses of the modules are assigned automatically each time the automation system CPX-AP isstarted up. The interface is assigned address 1. The modules are addressed at terminals [XF20] and[XF21] in ascending order for each string, starting with the string at terminal [XF20].

1 Interface

2 Connection for system communication[XF10]

3 Connection for system communicationforwarding [XF20]

4 String 2

5 String 1

6 Connection for system communication string2 [XF21]

7 Connection for system communication string1 [XF20]

Fig. 2 System communication and addressing

System communication and address assignment

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NOTICE!

Loss of function due to incorrectly connected or impermissible connecting cables.• Always connect the connecting cables for the modules to the connection [XF10].• Always connect the forwarding of the connecting cables to the connection [XF20].• Only use permissible connecting cables from the Festo catalogue è www.festo.com/catalogue.

Behaviour in the event of incorrect configuration after restartWhen establishing a connection with the higher-level controller, the configuration is checked for thefollowing criteria, depending on the network protocol of the interface:– Total number of input and output bytes– Module codes and sequence of modules– Length and format of the start-up parameterisationIf there are deviations, the connection to the higher-level controller is refused and a network-specificerror message is generated.

Behaviour when changing the configuration during operation– If a module is removed during operation, no process data is transferred to the higher-level control-

ler for this module and all subsequent modules. The failure of the module is signalled via a dia-gnostic message and, if necessary, network-specific status bytes in the process data.

– If an additional module is added after the connection is established with the higher-level control-ler or an existing module is exchanged, this module is not included in the active configuration andno data exchange with this module is possible.

In order for changes to the configuration to become active, the system must be restarted (switchedoff/on).

System communication and address assignment

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7 Mounting

7.1 Mounting distances and installation spaceIn order to guarantee sufficient space for the connection cables, certain minimum distances must beobserved when installing the modules. The minimum distances to be observed depend on the mod-ules and the type of connectors used (straight or angled).

Fig. 3 Mounting distances and installation space (example for CPX-AP-I-8DI-M8-3P)

Mounting

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Interfaces Input/output modulesIO-Link Master

Connector plug Connector plug

Item no.è Fig.3

Straight Angled Straight Angled

Minimum distance [mm]1 103 62 108 662 35 56 35 543 35 56 35 544 64 64

Distance between mounting holes [mm]5 155 155

87.5 (CPX-AP-I-4DI-M8-3P)6 170 170

102.5 (CPX-AP-I-4DI-M8-3P)7 22.5 158 45 309 8 8aJ 7 7aA 20.5 20.5aB 35.5 20.5aC 13.8 13.8

Tab. 6 Mounting distances and installation space

Mounting distances of the electrical interfaces è Product-specific documentation

Mounting

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7.2 Direct mountingThe modules are mounted directly via the mounting interfaces with two hexagon socket head screwsM4 according to DIN EN ISO 4762.Observe the following when installing the modules:– Always use two retaining screws.– Use suitable washers.– Observe a tightening torque of 1.2 Nm.– Functional earth connectionè 8.2 Functional earth FE

1 Mounting interface connection side top

2 Washer

3 Socket head screw M4

4 Module(example for CPX-AP-I-8DI-M12-5POL)

5 Mounting interface connection side bottomand connection functional earth FE

6 Cable lug with earthing cable (optional)

7 Mounting interface, lateral bottom and con-nection for functional earth FE

8 Mounting interface, lateral top

Fig. 4 Direct mounting

Mounting

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8 Installation

8.1 Power supply

8.1.1 Power supply conceptThe automation system CPX-AP-I uses two separate voltages:– Logic supply PS: power supply for internal electronics and sensors– Load supply PL: power supply of the electrical outputs and valvesThe voltages can be supplied jointly by one fixed power supply or separately by two fixed power sup-plies.

1 SELV/PELV fixed power supply

2 Fuse for line protection logic supply PS(max. 4 A)

3 Fuse for line protection load supply PL(max. 4 A)

4 Interface



7 Voltage forwarding (if necessary)

Fig. 5 Power supply concept

NOTICE!

Property damage due to overload of the cables.• Observe the maximum acceptable current load of the cables.• Only use permissible cables from the Festo catalogue for the power supplyè www.festo.com/catalogue.

NOTICE!

Loss of function due to voltage drop.• Take into account the voltage drop at the supply feed and in the voltage forwardingè 8.1.2 Voltage drop.

Installation

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The load supply PL can be switched on and off at any time. When switched off, the electrical outputs orvalves are not active, even if they are controlled.

SupplyPower is supplied to each module at connection [XD1]. The voltages can be forwarded to other mod-ules via the connection [XD2].Each module can also be powered directly from the fixed power supply, e.g. – to reduce voltage drops, – to form voltage zones, – if the max. current is exceeded.

NOTICE!

Loss of function if logic supply PS is switched on late.If the modules are supplied by different fixed power supplies, the interface must be switched on last,as otherwise they will not be detected by the interface when the automation system CPX-AP starts up.

1 Interface




5 Electrical interface(example for valve terminal VTUG)

6 Voltage forwarding (if necessary)

7 SELV/PELV fixed power supply for feedingthe power supply to the interface

8 SELV/PELV fixed power supply for separatefeed of the power supply

Fig. 6 Voltage zones

Installation

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8.1.2 Voltage dropThe cables between the modules and the modules themselves cause a voltage drop, which must betaken into account in the project engineering.

Determination of the voltage drop based on the cable length and currentè Tab. 7 Determining the voltage drop.Information for the exact calculation of the voltage drop è 8.1.2.1 Calculating the voltage drop.

Cable length [m]1)

0.3 0.5 1.0 2.0 5.0 7.5 10.0 15.0

Voltage drop at 1 A [V] 0.0 0.1 0.1 0.2 0.4 0.5 0.7 1.1




1) The specified values are valid for permissible cables with a core cross-section of 0.5 mm² from the Festo catalogue.

Tab. 7 Determining the voltage drop

Installation

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8.1.2.1 Calculating the voltage drop1. Determine the current consumption of a module.

Current PS [A] Current PL [A]

Power consumption è Technical data of the module

Power consumption PS/PL of the sensors/actuators

Current consumption of the following module atconnection [XD2]

Sum of current consumption

Tab. 8 Determination of the current consumption at connection [XD1]

2. Determine line resistance è Tab. 9 Determining the line resistance.

Cable length [m]1)

0.3 0.5 1.0 2.0 5.0 7.5 10.0 15.0

Line resistance [Ω] 0.04 0.06 0.09 0.16 0.37 0.55 0.72 1.07

1) The specified values are valid for permissible cables with a core cross-section of 0.5 mm² from the Festo catalogue.

Tab. 9 Determining the line resistance

The specification of the line resistance comprises the forward and return line including the for-ward resistance of the modules.

3. Calculate voltage drop (starting with the last module).Formula: voltage drop = line resistance × current

Line resist-ance [Ω]

Current PS[A]

Voltagedrop PS [V]

Current PL[A]

Voltagedrop PL [V]

Last module (n) – – –

Cable betweenModules n and n – 1

Cable betweenModule n – 1 and n – 2…

Supply line to the inter-face

Total

Tab. 10 Calculating the voltage drop

Installation

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8.1.3 Electrical isolationIn the modules of the CPX-AP-I automation system, there is potential separation between the internalelectronics and– the network interfaces of the interfaces,– the system communication,– the load supply PL.

Information on the potential separations of the inputs and outputs of the modulesè Technical data of the product-specific documentation

8.2 Functional earth FENOTICE!

Malfunction due to electromagnetic interference.Depending on the substrate of the mounting surface, the modules must be connected to the function-al earth with low impedance.The general rule is:• Remove paint, corrosion and anodised layers.• Earthing cables should be as short as possible.• Screws, slot nuts, profiles etc. must have a high electrical conductivity.

For installation on conductive substrates:• Establish a low impedance connection between the module and conductive substrate as well as

between the conductive substrate and functional earth.• Establish equipotential bonding between different system components on which the modules are

mounted.• Avoid interference voltages on the conductive substrate.

For installation on an insulated substrate:• Establish a low impedance connection between the module and functional earth via an earthing

cable.• Use an earthing cable with a nominal cross section of 4 … 6 mm2.• Use a suitable cable lug according to DIN 46234, DIN 46225, DIN 46211.

8.3 Connecting the linesWARNING!

Risk of injury due to electric shock.• For the electric power supply, use SELV or PELV circuits that guarantee a reliable electric discon-

nection from the mains network.• Observe IEC 60204-1/EN 60204-1.

1. Switch off the power supply.2. Observe the tightening torque of the cables (e.g. hook spanner with torque adjustment).3. Seal unused connections with cover caps.

Installation

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8.4 Disconnecting the cables1. Switch off the power supply.2. Disconnect the cables.

9 CommissioningIn order to avoid connecting and addressing errors, commissioning of the automation system CPX-APmust be carried out as follows:1. Check assembly and connections.2. Configure the settings on the interface.3. Check the function of the automation system CPX-AP (without higher-level control).4. Commissioning in network (with higher-order controller).

9.1 Checking assembly and connections1. Check the mounting of modules to ensure they are firmly seated.2. Check connection of functional earth FE.3. Check that connected lines are seated firmly.

9.2 Configuring the settings on the interface• If necessary, configure the settings using the control elements on the interface.

Detailed information on the control elements of the respective interfaceè Product-specific documentation

9.3 Check the function of automation system CPX-AP(without higher-level control)

1. Switch on power supplies PS and PL.2. Check the behaviour of the automation system CPX-AP:

– Connected actuators– LED displays

The following LED displays must be illuminated green:– [SD] System diagnostics (only available for interfaces)– [MD] Module diagnostics (available for all modules)– [PL] Voltage PL (only available for interfaces, electrical interfaces and modules with out-

puts)

9.4 Commissioning in network (with higher-order controller)

Information on commissioning on the network è Instructions for the respective interface

Commissioning

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10 ParameterisationVarious parameters are available to adapt the automation system CPX-AP and the modules to theapplication and to access the corresponding data.

Detailed information on the parameters è Product-specific documentation

11 Diagnostics

11.1 Diagnostics optionsVarious options are available for error diagnostics, depending on the parameterisation and networkprotocol used:– LED displays on the product– Internal system diagnostics– Diagnostics via the host system (protocol-specific mapping of the internal system diagnostics)

11.2 Diagnostic statusThe severity of a diagnostic message is indicated by the diagnostic status.

Status Description

Error ErrorThe automation system/module is no longer ready for operation.Urgent troubleshooting action required.

Warning WarningThe automation system/module cannot be operated to its full extent.Troubleshooting action required.

Maintenance MaintenanceMaintenance required.

Information InformationNo action required.

Tab. 11 Diagnostic status

Parameterisation

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11.3 Grouping and overview of the diagnostic messagesThe diagnostic messages are grouped according to their cause.This grouping is visible in the corresponding overview:– Grouped overview:

Main group | Sub-group | Error numbere.g. 02 | 01 | 0022

– Ungrouped overview:Diagnostic numbere.g. 33619990

The diagnostic messages are mapped within the Interfaces corresponding profiles of the used Host-Systeme and device profiles. If the Host-System or device profile only allows 16 bit, only the uniqueerror number is transferred (e.g. 22).The diagnostic number of the ungrouped overview is determined from the grouped overview as fol-lows:1. Combine main group, sub-group and error number byte by byte as a hexadecimal 4-byte value:

– Main group = byte 4– Sub-group = byte 3– Error number = byte 2 and 1

2. The resultant hexadecimal 4-byte number displayed as a decimal number equals the diagnosticnumber in the ungrouped overview.

The diagnostic categories listed are used in several productsè Tab. 12 Grouping of the diagnostic messages. Depending on the specific product used, only partsof this complete list will be used.

Main group Sub-group

1 Short circuit

2 I²t

1 Current

3 Braking resistor

1 Supply

2 Intermediate circuit

3 Principal voltage

4 Encoder supply

2 Voltage

5 Battery

1 Device

2 Output stage

3 Temperature

3 Motor

4 Pressure 0 No allocation

Diagnostics

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1 Referencing5 Motion

2 Motion control

0 No allocation

2 Critical limits

6 Configuration/parameterisation

5 Parameter set

1 Limitations

2 Motion monitoring

3 Critical limits

4 Zero angle detection

5 Analogue input

7 Monitoring

6 Valve

0 No allocation

1 AP

2 PROFIBUS

3 PROFINET

4 EtherCAT

5 DeviceNet

6 Ethernet

7 Sercos

8 CBUS

9 PROFIdrive

10 IO-Link

11 I-Port

8 Communication

12 CiA 402

0 No allocation

1 STO

9 Safety engineering

2 SBC

10 Internal hardware 1 Module error

1 Exception

2 Task

11 Software

3 File system

Diagnostics

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4 Firmware update

5 Device configuration

6 LibRTE

7 Warm start

8 Version management

11 Software

9 Device description

12 Maintenance 1 Operating time

1 Diagnostics13 Various

2 Auto-tuning

1 CDSB16 External device

2 IO-Link device

17 Security (data) 1 User login

0 No allocation

1 EnDat

2 Hiperface

3 Quadrature (incremental encoder)

4 Nikon A

18 Encoder

6 Sin/Cos

Tab. 12 Grouping of the diagnostic messages

11.4 Load voltage monitoringThe load voltage monitoring distinguishes between "Undervoltage/overvoltage PL" and "ShutdownPL". The distinction between "Undervoltage PL" and "Shutdown PL" is helpful if a deliberate shut-down, e.g. emergency stop, should not trigger an error message in the higher-level controller. A criticalundervoltage, e.g. due to a voltage drop in the line that is too high, is always reported as an error.A "Shutdown PL" is detected by the module if the load supply PL falls below the permissible tolerancerange and then drops to a residual voltage of .5V within 250ms.The behavior of the load supply monitoring can be set via the parameter "Diagnostic undervoltageload supply".The diagnostics are displayed as a combination of the LED displays [MD] and [PL] and a diagnosticmessage is generated depending on the parameter setting.

Diagnostics

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Load voltage monitoring –inactive (0)

LED [MD] LED [PL] Meaning Diagnostics

Illuminatedgreen

Illuminatedgreen

Permissible voltage range –

Illuminatedgreen

Flashes red

Overvoltage PL –

Illuminatedgreen

Flashes red

Undervoltage PL –

Illuminatedgreen

Flashes green

Shutdown PL –

Tab. 13 Load voltage monitoring - inactive (0)

Diagnostics

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Load voltage monitoring –active, with suppression of diagnostics at shutdown (1)


Illuminatedgreen

Illuminatedgreen


Illuminated red Flashes red

Overvoltage PL 02 | 01 | 013F (error)Overvoltage in load supply (PL)24 V DC


Undervoltage PL 02 | 01 | 0105 (error)Undervoltage in load supply (PL)24 V DC

Flashes green Flashes green

Shutdown PL 02 | 01 | 0106 (information)Switch-off load supply (PL)24 V DC

Tab. 14 Load voltage monitoring - active, with suppression of diagnostics at switch-off (1)

Load voltage monitoring –active (2)


Illuminatedgreen

Illuminatedgreen



Overvoltage PL 02 | 01 | 013F (error)Overvoltage in load supply (PL)24 V DC


Undervoltage PL 02 | 01 | 0105 (error)Undervoltage in load supply (PL)24 V DC


Shutdown PL 02 | 01 | 0105 (error)Undervoltage in load supply (PL)24 V DC

Tab. 15 Load voltage monitoring - active (2)

Diagnostics

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11.5 Diagnostic messages

ID hex (dec) Message Description

A short-circuit/overload of the sensor supply was detec-ted.

Remedy – Check connected load for correct function,in particular for power consumption.

– Check sensor and wiring.

01 | 01 | 010B(16843019)

Short circuit/overloadin sensor supply

Diagnost-ic status

Error

Short circuit/overload in output signal.

Remedy – Check connected load for correct function,in particular for power consumption.

– Check wiring.

01 | 01 | 010C(16843020)

Output signal short-circuit/overload

Diagnost-ic status

Error

Undervoltage of the logic supply PS 24 V DC was detec-ted.

Remedy – Check logic supply PS.

02 | 01 | 0016(33619990)

Undervoltage in logicsupply PS 24 V DC

Diagnost-ic status

WarningError

Overvoltage in the logic supply PS 24 V DC detected.

Remedy – Check logic supply PS.

02 | 01 | 0017(33619991)

Overvoltage in logicsupply PS 24 V DC

Diagnost-ic status

Error

Undervoltage in the load supply PL 24 V DC detected.

Remedy – Check load supply PL.

02 | 01 | 0105(33620229)

Undervoltage in loadsupply PL 24 V DC

Diagnost-ic status

Error

A switch-off of the load supply PL was detected. The causecan be a deliberate shutdown by the emergency stop.

Remedy – Check if the emergency stop was activ-ated.

– Check load supply PL.

02 | 01 | 0106(33620230)

Switch-off load supplyPL 24 V DC

Diagnost-ic status

Information

Diagnostics

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Overvoltage in the load supply PL 24 V DC

Remedy – Check load supply PL.

02 | 01 | 013F(33620287)

Overvoltage in theload supply PL24 V DC

Diagnost-ic status

Error

The startup parameter specified in the AP device descrip-tion does not exist in the device or deviates from the spe-cification.

Remedy – Check firmware version.

06 | 00 | 0109(100663561)

Startup parameterrejected by device

Diagnost-ic status

Error

The length of the start-up parameter in the device differsfrom the specified length in the AP device description.

Remedy – Check firmware version.

06 | 00 | 010A(100663562)

Start-up parameterdeviation in length

Diagnost-ic status

Error

Upper critical limit exceeded.

Remedy – Check parameters.– Check sensor.

06 | 02 | 0136(100794678)

Upper critical limitexceeded

Diagnost-ic status

Error

Lower critical limit undershot.


06 | 02 | 0137(100794679)

Lower critical limitundershot

Diagnost-ic status

Error

Value range is exceeded or undershot


06 | 02 | 0138(100794680)

Value range isexceeded or under-shot

Diagnost-ic status

Error

Parameter set invalid.

Remedy – Delete parameter set.– Overwrite parameter set (save).

06 | 05 | 0062(100991074)

Parameter set invalid

Diagnost-ic status

Error

Diagnostics

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Transferred device address is invalid.

Remedy – Check address configuration. Is the con-figuration set via software or hardware(DIL switch)?

– Check the assigned address for thedevice.

– Check multiple address assignment.– Check the DIL-switch setting.

08 | 00 | 012E(134218030)

Device addressinvalid

Diagnost-ic status

Warning

A wire break was detected for the channel.

Remedy – Check wiring.

08 | 00 | 0135(134218037)

Wire break detected

Diagnost-ic status

Error

The AP system communication to a module is aborted.

Remedy – Restart AP system.– Check the cable.

08 | 01 | 0127(134283559)

Communication to APmodule interrupted

Diagnost-ic status

Error

An IO-Link diagnostic event (note, warning or error) hasoccurred. IO-Link event-specific details are attached tothis message.

Remedy è Description IO-Link Master or IO-Linkdevice

08 | 0A | 0108(134873352)

IO-Link event

Diagnost-ic status

InformationWarningError

A CRC error was detected in an internal user file.

Remedy – Restart device.– Service required

0B | 03 | 00B0(184746160)

CRC error in user file

Diagnost-ic status

Error

Initialisation of the device failed.0B | 07 | 00CC(185008332)

Initialisation failed

Remedy – Check whether additional diagnostic mes-sages are pending.

– Reset device to factory settings.

Diagnostics

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0B | 07 | 00CC(185008332)

Initialisation failed Diagnost-ic status

Error

The device description file stored in the device at the fact-ory is invalid or missing.

Remedy – Restart device.– Check AP system communication.– Check firmware version.– In the event of repeated errors, contact

Festo Service.

0B | 09 | 0128(185139496)

APDD invalid

Diagnost-ic status

Error

The start-up device description file stored in the device atthe factory is invalid or missing.

Remedy – Restart device.– Check AP system communication.– Check firmware version.– In the event of repeated errors, contact

Festo Service.

0B | 09 | 0129(185139497)

Start-up APDD invalid

Diagnost-ic status

Error

Tab. 16 Diagnostic messages

12 DisposalENVIRONMENT!

Send the packaging and product for environmentally sound recycling in accordance with the currentregulations è www.festo.com/sp.

Disposal

30 Festo — CPX-AP — 2019-06


13 Technical data

General technical data

Ambient temperature [°C] –20 … +50

Storage temperature [°C] –40 … +70

Humidity(non-condensing)

[%] 5 … 95

Permissible setup alti-tude above sea level

[m] 2000 (max.)

Number of modules perinterface

Depending on the interfaceè Instructions for the respective interface

Max. cable length forsystem communicationbetween 2 modules

[m] 50 (available cable è www.festo.com/cataloguelengths)

Address volume of theinputs/outputs

[Bytes] 2048/2048 (depending on interface)

Degree of protection inaccordance withEN 60529

IP65/IP671)

(if lines are connected and connections that are not required areclosed with a cover cap)

Protection against elec-tric shock (protectionagainst direct andindirect contact inaccordance withIEC 61010-1)

through the use of SELV/PELV circuits(safe extra-low voltage/protected extra-low voltage)

CE marking In accordance with EU EMC DirectiveSee declaration of conformity è www.festo.com

Electromagnetic com-patibility

See declaration of conformity è www.festo.com

Mounting position Any

1) May differ for some valve terminals

Tab. 17 General technical data

Technical data

31Festo — CPX-AP — 2019-06




Vibration and shock resistance in accordance with EN 60068

Vibration (part 2-6)è Tab. 19 Vibration load

Direct mounting SG2

Shock (part 2-27)è Tab. 20 Shock load

Direct mounting SG2

Continuous shock (part 2-27)è Tab. 21 Continuous shockload

Direct mounting SG1

Tab. 18 Vibration and shock resistance in accordance with EN 60068

Vibration load

Frequency range [Hz] Acceleration [m/s2] Deflection [mm]

SG1 SG2 SG1 SG2 SG1 SG2

2 … 9 2 … 9 – – ±3.5 ±3.5

9 … 200 9 … 200 10 10 – –

10 … 58 10 … 60 – – ±0.15 ±0.35

58 … 150 60 … 150 20 50 – –

Tab. 19 Vibration load

Shock load

Acceleration [m/s2] Duration [ms] Shocks per direction

SG1 SG2 SG1 SG2 SG1 SG2

±150 ±300 11 11 3 3

Tab. 20 Shock load

Continuous shock load

Acceleration [m/s2] Duration [ms] Shocks per direction

SG1 SG1 SG1

±150 6 1000

Tab. 21 Continuous shock load

Technical data

32 Festo — CPX-AP — 2019-06

Power supply

Logic supply PS [V DC] 24 ± 25 %

Trigger level, under-voltage identification inlogic supply PS

[V DC] Depending on the module è Instructions for the respective mod-ule

Max. acceptable cur-rent load, logic supplyPS

[A] 4

Mains buffering time,logic supply PS

[ms] 10

Load supply PL [V DC] 24 ± 25 % (may differ for some modules)

Trigger level, under-voltage identification inlogic supply PL

[V DC] Depending on the module è Instructions for the respective mod-ule

Max. acceptable cur-rent load, load supplyPL

[A] 4

Tab. 22 Power supply

The tolerance specifications of the voltage values are valid for the voltages at the respective supplyport of the modules.• Observe the voltage drop in the voltage transmission lines.

Technical data

33Festo — CPX-AP — 2019-06

Reproduction, distribution or sale of this document or communic-ation of its contents to others without express authorization isprohibited. Offenders will be liable for damages. All rightsreserved in the event that a patent, utility model or design patentis registered.

Copyright:Festo AG & Co. KG

73734 EsslingenRuiter Straße 82

Germany

+49 711 347-0Phone:

Internet:www.festo.com

festo a5 1spaltig · module function example for cpx-ap-i-8di-m8-3p the input/output modules...

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