fertilizer management of the digestate - biyogaz.web.tr · the german federal ministry for the...
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This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
3. Biogas-Training
Fertilizer Management of the Fertilizer Management of the Fertilizer Management of the Fertilizer Management of the DigestateDigestateDigestateDigestateMichael Köttner, International Biogas and Bioenergy Centre of Competence (IBBK)NestaNestaNestaNesta Boutique Hotel AnkaraBoutique Hotel AnkaraBoutique Hotel AnkaraBoutique Hotel Ankara, , , , 12.12.12.12.----13.09.201113.09.201113.09.201113.09.2011
1
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Fertilizer management of the digestateBiogas Training Workshop
1. Enviromental Aspects of Biogas Digestate2. Application of Digestate3. Digestate Processing4. Treatment Costs – Profitability5. Legal Aspects
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Fertilizer management of the digestateBiogas Training Workshop
1. Enviromental Aspects of Biogas Digestate
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Digestate production depending on installation size
Miehe et al. 2008
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Biology – properties of different manures
Liquid manure type pH -Value C/N Properties
Cattle liquid manure 6.8 – 7 10 – 17 • Good buffering capacity• Rich in methane bacteria
Pig liquid manure approx. 7 5 - 10• Good buffering capacity• High proportion of heavy
metals (Zn 700-2000; Cu 250-760 [mg/kg DM])
Poultry liquid manure 7 – 7.3 approx. 7 • Good buffering capacity• Strong sediment accumulation
Direct digestate application
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Modification of composition for different substrate s after passage through a biogas installation ( Peretzky 2008)
S ubstrate D igestate0
200
400
600
800
1000B ov ine s lurry
Organic
As hes
Water
Kg
/tfr
es
h m
as
s
90
28
93
25
S ubstrate D igestate0
200
400
600
800
1000C orn s ilag e
Organic
As hes
Water
Kg
/tfr
es
h m
as
s
S ubstrate D igestate0
200
400
600
800
1000Wheat (all c rop s ilag e)
Organic
As hes
Water
Kg
/tfr
es
h m
as
s
55
3
42
77
5
18
S ubstrate D igestate0
200
400
600
800
1000R ye (g rain)
Organic
As hes
Water
Kg
/tfr
es
h m
as
s
Fuchs and Drosg, 2010
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
S&H Umwelt GmbH & Co.
Environmental friendly (ecological) liquid manure management
Very big quantities of liquid manure lead to:
� Off Odor impacts during treatment and production� Spreading of pathogenic germs� Damage of the botanical composition and building of a typical
“Liquid Manure Flora” in the available grassland� Worsen the soil properties� Contamination of the ground and surface waters
Biogas technology can not substantially reduce liquid manure quantities. It
OFFERS HOWEVER, different solutions for this problem, thanks to its positive
energy balance from the production of biogas.
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Impact of selected substrate on digestate composition
Parameter Impact on digestate
Substrate influence
Energy Crops High DMHigh organic residue fraction [oDM/DM]
Bio wastes Lower DMLower organic residue fraction [oDM/DM]
High slurry fraction High azotic concentrationHigh NH4-N/TN
High slaughter house waste fraction
High azotic concentrationHigh NH4-N/TN
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Nutrients content and masse loss for for different Substrates
Substrate DM oDM N P Biogas production Masse loss
[%] [DM%] [kg/t] [kg/t] [m³/t freshmasse] [%]
Agricultural dung
Cowshed slurry 8-11 75-82 2,6-6,7 0,5-3,3 20-30 2-4
Pig slurry approx. 7 75-86 6-18 2-10 20-35 2-4
Cowshed manure approx. 25 68-76 1,1-3,4 1-1,5 40-50 5-6
Pig manure 20-25 75-80 2,6-5,2 2,3-2,8 55-65 7-8
Hen manure Approx. 32 63-80 5,4 - 70-90 9-11
Reneweable ressources
Corn silage 20-35 85-95 1,1-2 0,2-0,3 170-200 22-27
Rye 30-35 92-98 4,0 0,71 170-220 22-28
Sugar beet 23 90-95 2,6 0,4 170-180 22-23
Fodder sugar beet 12 75-85 1,9 0,4 75-100 10-13
Beet leaves 16 75-80 0,2-0,4 0,7-0,9 approx.70 9
Grass silage 25-50 70-95 3,5-6,9 0,4-0,8 170-200 22-26
Handreichung Biogasgewinnung und -nutzung (2006)
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Impact of selected process on digestate composition
Parameter Impact on digestate
Process influence
High fresh water fraction Higher quantity of produced digestate Lowering of salt concentration Generally less DM
High recyclated fraction Lower quantity of produced digestate Increase of saltconcentration Increase of DM
Hight inert materials fraction Increase of organic residues fraction decline [oDM/DM]
Short residence time High fatty acid valueHigh organic residues fraction [oDM/DM]Lower NH4-N/TN fraction
One phase or two phases process No significant impact on digestate composition
Fuchs and Drosg, 2010
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Positive changes of liquid manure properties
through fermentation
Odor reductionReduction of the odor causing substances (humid acids, Phenols, Phenol derivate)
Decomposition of organic substance
� Decomposition rates oDM: of up to 40% � The fermented liquid manure can pumped and sprayed better compared to
the raw liquid manure � The agitation is reduced before the application on land
Sanitization
The degree of the sanitization depends on retention time, temperature and applied procedure
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Hydraulic retention time (days)
Relative concentration (%
)
Odor reduction depending on retention time
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Positive changes of liquid manure properties
through fermentation
Destroying the weed seeds
The longer the seeds in the liquid manure are exposed to the process and the higher the temperature is, the more rapidly decreases the germination capacity
Avoidance of plant corrosion
Improvement of the fertilizer value
The fermented liquid manure has a better short term N-Fertilizer effect
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
1,00E+00
1,00E+01
1,00E+02
1,00E+03
1,00E+04
1,00E+05
1,00E+06
1,00E+07
1,00E+08
1,00E+09
GKZ EBA GCF FCF FKS
Keimart
Rohgülle
Biogasgülle
93,75%
99,90%
Anlage: Laukenmann Temp.: 38°C VWZ.: 80 Tage Typ: Betonfermenter Datum: Juni 1993
99,98%
99,70%
Messung durch Institut für
Tierhygiene, �
99,98%
Reduction of pathogenic germs
Plant: Laukenmann
Temp.: 38°C
HRT: 80 days
Type: Concrete digester
Date: June 1993
Raw l. manure
Biogas digestate
Measurements by the institute for animal hygiene, University of HohenheimGerms Type
Am
ount in
CBU
/g
CBU=Colony Building Units
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Mean values of some samples from cattle liquid manure and biogas digestate – Oberlungwitz biogas plant study case
� Cattle liquid manure
� Biogas digestate
Source: Saxony Regional Office for Agriculture FB LB, Jäkel
Kg/m
3
DM (%) Nitrogen Ammonium Phosphor Potassium Magnesium Calcium pH-value
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Heavy Metal load
Heavy Metals can not be reduced by the biogas process� Cadmium (Cd)� Chrome (Cr)� Quiksilver (Hh)� Plumb (Pb)� Copper (Cu)� Nickel (Ni)� Zinc (Zn)
Because drymatter content is lowered during biogas-process, the heavy metal concentration rises
After seperation most of the heavy metals content remains in the solid phase.
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Digestate can be spread on the fields
- no hygiene restrictions with animal slurry and plant material
Improved Fertilizer
- avoids nutrient losses
- reduces burning effect on plants
- improves flowing properties
- improves plant compatibility
- improves plant health
- reduces germination ability of weed seeds
Environmentally sound
- reduces the intensity of odor
- reduces air pollution through methane and ammonia
- reduces the wash out of nitrate
- sanitizes liquid manure
- recycles organic residues (co-fermentation)
- can avoid connection costs to a central sewer
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Use of biogas digestate
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Fertilizer management of the digestateBiogas Training Workshop
2. Land Application of Digestate
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Liquid digestate processing and fertilization
Digestate storage
After the anaerobic treatment of liquid manure and during the storage nitrogen losses occur in form of ammonia
Digestate land application
During the application nitrogen losses can be presented in gaseous form (ammonia) and in mineral form (nitrate)
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Example from Denmark summarising the characteristics of four digestate and raw slurry application methods (adapted from Birkmose, 2009)
Trailing Hose Trailing-shoe Injection Splash Plate
Distribution of slurry Even Even Even Very uneven
Risk of amoniavolatilization
Medium Low Low or none High
Risk of cropcontamination
Low Low Very low High
Risk of wind drift Minimal after application
Minimal after application
No risk High
Risk of smell Medium Low Very low High
Spreading capacity High Low low High
Working width 12-28 metres 6-12 metres 6-12 metres 6-10 metres
Mechanical damage of crop
None None High None
Cost of application Medium Medium High Low
Amount of slurry visible
Some Some Veery little Most
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Land application techniques
Fertilizer distributor tractor: strong smell and ammonia emissions, wind-
sensitively
Drag hose tractor: precise fertilization, around 41% lower NH3 emissions
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
�No excessive agitation before the application�Deploy cooled substrate from the final storage�Spread using emission-reducing techniques (drag hose tractor, etc.), and �Processing the digestate
To prevent the nitrate leaching by liquid digestate fertilization other measures, besides the type of treatment must be taken into account:
�Sufficient storage capacity (at least 6 months)�Periods of application�Quantity of liquid digestate (and thus N-quantity) to be applied�Spreading technology
Measures during liquid digestate application
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Fertilizer management of the digestateBiogas Training Workshop
3. Digestate Processing
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Reasons for processing digested slurry
� Saves storage volume (liquid phase)
� Surplus of nutrients or lacking area for land spreading
Export of nutrients required
� Digestate contains 70-90 % of water
Removing water saves transport costs
� Reduced costs for land spreading
� Reduced environmental impacts
� Nutrients release in the liquid phase
� Reduction of volatile air pollutants
� Odor reduction
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Supply1000
Conditionning1000
Fresh water (wash water)
450
Fermentation2700
Digestate2450
Solid Digestate300
Liquid digestate900
Recyclate1250
Biogas250
1t substrate => approx. 850Kg digestate
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Basic principles of digestate processing
Liquid-solid separation
Membrane technology
Vacuum evaporation
� Physical
� Chemical � Flocculation
�Precipitation (MAP, Phosphate)
�Anaerobic digestion
�Composting (aerobe)
�Activated sludge process (aerobe)
�Nitrification, denitrification
� Biological
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Accumulation of further residues / side streams
solids: 15 %
microfiltration-concentrate: 20 %
(recirculation into the biogas plant)
reverse osmosis-concentrate: 15 %
(utilisation)
permeate: 50 %
digestate: 100 %
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Processing strategies
1. Partial separation 2. Complete separation
C, P2O5, Norg
N, P
N, K
N,P,K
Elimination of P2O5 Elimination of P2O5 + N
C, P2O5, Norg
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Applied Technologies
� Liquid-solid separation
• Screw press
• Decanter centrifuge
• Solar Drying
� Membrane technology
� Vacuum evaporation
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Liquid solid separation – partial processing
Separation of solid contents
always the 1st processing step!!!
� 20-80 % Ptot
� 10-20 % Ntot
Removal of:
� Production of compost
humus balance
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Nutrient distribution
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Distribution of significant parameters by solid pha se separation(Bauer et al. 2009)
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Spectrum of liquid phase composition after solid phase separation from digestate
Example of a wastetreatment equipment
Parameters Unit Liquid phase after solid phase separation
COD [mg/l] 15 000 – 80 000
BOD5 [mg/l] 1 000 – 15 000
TN (total nitrogen) [mg/l] 3 000 – 8 500
NH4-N [mg/l] 2 500 – 7 500
TP (total phosphorus) [mg/l] 100 – 1 000
PO4-P [mg/l] 50 - 800
DM [%] 1,5 -7
SS (? ) [%] 0,5 -6
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Exemplary nutrient distribution
� Partial processing
� Centrifuge – WLV
� Goal: P2O5 elimination
Type of nutrients to
eliminate leads to choice
of technology/ strategy:
P2O5: partial processing
N: complete processing
Source: WLV-Service GmbH, 2006
N: 78000 kg = 100%P2O5: 40234 kg = 100%K: 42843 kg = 100 %
N: 23288 kg = 30%P2O5: 27984 kg = 70%K: 42843 kg = 39 %
N: 55217 kg = 70%P2O5: 12250 kg = 30%K: 25940 kg = 61 %
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Liquid-solid separation - screw press
� 15-20 % DM
� approx. 5 % DM in liquid
phase
Removes:
�Simple device – often applied
�Required coarse material for efficient operation
�Wearing part: screen (depending on input matter)
Investment costs:
20.000 - 50.000 €
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Liquid-solid separation - Decanter centrifuge
� 30-40 % DS
� approx. 1-3 % DM in liquid
phase
Removes:
�Higher removal rate
�Suitable for subsequent
complete nutrient elimination
�Digestate’s properties =
criterium for device selection
Investment costs:
150.000 - 250.000 €Source: www.huber.de
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Decanter separation of the mixture digestate/ fats
Value and efficiency of nutrients and liquid manure
Source: Danish agrarian research
Liquid-solid separation - Decanter centrifuge
Raw liquid manure Fat waste Digestate (fermented liquid
manure) Solid fraction Liquid fraction
Weight portion (%) 97 3 100 7 93
DM content (%) 5,2 41,4 4,2 33 2,3
P (kg/t) 1,2 0,3 1,3 13,4 0,3
N-total (kg/t) 4,8 1,3 4,6 11,7 4,0
NH4-n (kg/t) 3,6 0,4 3,6 3,0 3,6
Org. N (kg/t) 1,2 0,9 2,3 2,6 2,3
NH4-n portion (%) 75 28 79 26 89
Source: Hengdal fermentation gas/Danish agrarian research
Fertilizer Efficiency nitrogen (%) Increase in value per t liquid manure €
Pig liquid manure 60 - 70 -
Digestate (fermented liquid manure) 65 – 85 0,30 – 0,60
Separated biogas digestate 80 - 90 0,60 - 1,20
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
� Water
� Partial N-losses
Removes:
�Simple technology – mainly applied for sewage sludge
�Combined utilisation of solar heat and waste heat
�Requires complex control system
Investment costs:
approx. 300.000 €
(digestate from 450 kWel. Plant)
Liquid-solid separation - Solar drying
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Heat coupled microgas turbine in combination with a solar supported
digestate drying process at the Farm at Karle, Fuessbach, Germany
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Complete nutrient separation
Elimination of P2O5 + N
� Complex processes, requires
sophisticated technology
� High energy demand
� Economically viable only at big biogas
plants > 700 kWel
C, P2O5, Norg
N, P
N, K
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Complete separation - Membrane technology
� Anaerobic digestion = best
preparation
� Requires good removal of coarse &
fibrous material (DM content ≈ 1
%)
� The better AD and solids separtion
were, the better performe the
membranes!
Quelle:www.haase-energietechnik.de 2007
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Example:
3-MW biogas plant
Vacuum evaporation
source
: ww
w.a
quasy
stem
s-tech
.de
Complete separation - (Vacuum-) Evaporation
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Complete separation What’s important?
� High energy demand for generating pressure or heat
utilisation of surplus heat ??
� Digested slurry might form crusts on the device
chose technology adapted to digested slurry
� Complete removal of particulate substances (> 0,2 mm) before
entering membrane technology or vacuum evaporation
Inaccurate solids removal increases rate of failure
Cleaning & Repair might take days and leads to
increased costs!
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Tractor truck with 2 hanger (load capacity every 14t)
Tractor truck with 2 hanger (load capacity every 14t) + 2,5 €/m³ output cost
Motor truck (25t)
Motor truck (25t) + 2,5 €/m3 output cost
Self-propelled unit for output + retrieval vehicule
Tractor truck with vacum baril
25
20
15
10
5
0
Specific costs [€/m
³]
0 20 40 60 80 100
Transport distance [km]
Output costs depending on transport distance
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Separated material – and now ???
� 1 substance 2-4 different material flows
� Concentrated nutrients might contain high salt loads
� Concentrated nutrients allow specific fertilizer mixing
� Utilization on own farm (partial nutrient removal)
� Marketing?
� Marketing channels?
� Quality assurance and control
Requires good planning &
strategic partners
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Fertilizer management of the digestateBiogas Training Workshop
4. Treatment Costs/Profitability
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Treatment costs of animal excrements
Technology Energy (kWh/t) Costs (€/m3) Application
Composting of solid manure5 -50 (for conversion
with ventilation system)12,4 – 37,2
No delimitation on farm size
Composting of poultry dung with pine cortex n.s. 8,1 (€/t) Test stage
Anaerobic ponds low n.s. Limited
Biological treatment of pig liquid manure 16 (5,6 % DM) 6,1 Large farms
Ventilation of liquid dung 10 - 38 0,7 - 4 Extensive experience
Mechanical separation 0,5 – 4 (kWh/m3) 1,4 – 4,2 Extensive experience
Incineration of chicken dung production 18 (€/t) > 130.000 fatlings
Evaporation and drying process of chicken dung
30 (kWh/m3 H2O) > 2,3 Test stage
Additives with pig liquid manure production 0,5 – 1 (€/animal) Routine
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
The total costs for a decanter separation are about 1,- € per t. accordingto data of a Danish biogas manufacturer. This price in Denmark isprofitable for many large cattle farmers.
A further separation in the evaporator is more expensive (approx. 3.40 €per t). This expenditure should be paid back by saved transport costs andby a better utilization of fertilizer as well as by the improved spreading.
Long distances transportation of manure for the fraction which cannot beused in the surroundings of the enterprise would be profitable
Economic value of digestate is indicated either as 10 € per LU per year orrelated to the nutrients also
55 €/ t N, 56 €/ t P,28 €/ t K.
Treatment costs
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Fertilizer value inprovement:
In areas where P2O
5 is not required, the one step treatment and
external transport make sense and could be profitable.
Partial separation - profitability
Nitrogen Phosphate Potassium
Cost of nutrients (€/kg) 0,60 0,45 0,35
NutrientsAmount C1
(kg/t)
Value C1
(€/t)
Amount C2
(kg/t)
Value C2
(€/t)
∆ Value C2 – C1
(€/t)
N 9,69 5,81 11,5 6,90 1,09
P2O5 4,97 2,24 13,82 6,22 3,98
K2O 5,29 1,85 8,35 2,92 1,07
Σ = 6,14
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Digestate output Separation Band-dryer Membrane
technicsConcentration Stripping
[€/m³ digestate]
Fixed costs 1,62 2,15 4,01 5,19 3,03 5,07
Energy and counsumables 0,29 0,30 3,74 2,77 7,03 3,42
Transport and output 4,42 4,77 4,53 3,17 2,82 2,21
Gross costs 6,33 7,23 12,28 11,13 12,88 10,70
Nutrients -4,40 -4,40 -4,26 -4,40 -4,40 -4,38
Cogeneration bonus - - -1,23 - -2,15 -0,88
Net costs 1,94 2,82 6,80 6,72 6,32 5,43
Comparison of specific costs for digestate treatmen t and conditionning process
(KTBL 2008)
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Fuchs and Drosg, 2010
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Conclusion
� Nutrients = problem (surplus) nutrient separation & export
might be the only solution
� But: calculate carefully (expensive technolgy) and be aware that you
might need to market nutrients
� Also: which nutrients do you need to get rid off – where are they?(nutrient distribution between liquid and solid phase)
� Complete nutrient removal is only viable at big biogas plants - not for
plants < 1 – 1,5 MWel
� Rising demand and increasing sizes of biogas plants might lead to
decreasing technology prices
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Fertilizer management of the digestateBiogas Training Workshop
5. Legal Aspects
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Description of digestate according to output material
and recommended analyse scale
Digestate description Biogas slurry Digestate Digestate
Outlet material element group Element group 1 Element group 2 Element group 3
Outlet materialInitial production
from agricultur and sylvicultur
Residues from conditionning and
treatement of agricultural products
Other biogenic residues (bio
wastes, animal coproducts)
Analyse scale Nutrients Nutrients, Heavy metals
Nutrients, heavy metals, organic
harmfull substance, hygiene
Fuchs and Drosg, 2010
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Feedstock DM % Total N NH4-N P K S Mg
Dairy cow slurry 6 3.0 2.0 0.5 2.9 0.4 0.4
Pig Slurry 4 4.0 2.5 0.9 2.1 0.4 0.2
Poultry :Layer Manure Broiler/Turkey litter
3060
16.030.0
3.212
5.710.9
7.515
1.53.3
1.32.5
Farmyard ManureCattlePig
2525
6.07.0
0.60.7
1.53.1
6.74.2
0.70.7
0.40.4
Example from the UK of approximate nutrient concentration of selected manure sources (kg/m³ or kg/t fresh weight) (MAAF, 2000)
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Maximum nutrient load
Required storage capacity
Compulsory season for spreading
Austria 170 kg N/ha/year 6 months 28 feb – 5 oct
Denmark 170 kg N/ha/year (cattle)
170 kg N/ha/year (pig)
9 months 1 feb - harvest
Italy 170-500 kg N/ha/year 90-180 days 1 feb -1 dec
Sweden 170 kg N/ha/year (calculated from
livestock units per ha)
6-10 months 1 feb – 1 dec
Northern Ireland
170 kg N/ha/year 4 months 1 feb – 14 oct
Germany 170 kg N/ha/year 6 months 1 feb -31 oct Arable land1 feb – 14 nov
Grassland
Example of national limits regulating nitrogen loading on farmland, required storage capacity for digestate, and its spreading season
(amended from Nordberg, 1992 and citation in Al Seadi, 2009)
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Biogas system Raw slurry
Pathogen 70°C (seconds) 53°C (hours) 35°C (days) 18-21°C (weeks) 6-16°C (weeks)
Salmonella T. 1 6 0.7 2.4 2.0 5.9
Salmonella D. 1 6 0.6 2.1
Coliform bacteria 1 20 0.6 3.1 2.1 9.3
Staphilococcus Aureus 1
8 0.5 0.9 0.9 7.1
Mycobacterium Para TB 1
8 0.7 6.0
Strep faecalis (FS) 1 3,92 mins 1.0 2.0
Group D Streptocococci 1
20 ? 7.1 5.7 21.4
M Bovis (TB) ² 90 nt nt 22.0 nt
Larvae of nemotodes ³
<0.6 <0.7 <2.4 <2.0 <5.9
Comparison of pathogen and nematode survival times in digestate and raw slurry (T90) (1Bendixen, 1994; ² Test carried out by ADAS; ³Bohm et al. 1999)
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Category Material
CATEGORY 1Not suitable for biogas / AD treatment
CATEGORY 2Can be processed in a biogas plant without preleminary treatment
Manure as well as digestive tract content (separated from digestive tract; if there is no risk of spreading serious-infectious diseases), milk and colostrum
CATEGORY 2Can be processed in a biogas plant after sterilisation with steam pressure
All materials classified as Category 2 (e.g. perished animals or animal slaughtered, but not intended for human consumption)
CATEGORY 3Can be processed in a biogas plant, in accordance with article 15 of the regulation 1774
All materials classified as Category 3 (e.g. meat-containing wastes from the foodstuff industry, slaughterhouse waste of animals fit for human consumption)
CATEGORY 3Can be processed in biogas plants which are approved in accordance with provisions and methods to be adopted, oraccording to national legislation
Catering waste, except originating from international means of transport (e.g. catering waste frominternational flights an trains etc)
Category of animal by-products not intended for human consumption, according to EC regulation no 1774/2002 and the conditions for their utilisation as feddstock
in biogas production (Kirchmayr et al. , 2003)
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Discharge requirements for agricultural applicationGroup 1 Group 2 Group 3 Group 4
GROUP 1 : Output from agricultural and sylvicultural basic production
Example
AVV number Description
020702 Waste from alcohol distillation : fruits, cereal or potato mashes, sludges
020107 Waste from forestry : rind, wood,wood rests
030101 Rind and cork wastes, wastes from wood conditionning and treatment
Not allowed in Zone II or rather within 50 days line
Nutrients in accordance with prescriptions for manures(total -N, Ammonium-N, Phosphat)
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Discharge requirements for agricultural applicationGroup 1 Group 2 Group 3 Group 4
GROUP 2 : Agricultural manures
Example
AVV number
Description
020106 Animal excrements : poultry dejections, porc and cattle slurry, manures
Output in water preserve and catchment bassins
Not allowed in Zone II or rather within 50 days line
Parameters to be analysed
Nutrients in accordance with prescriptions for manures(total -N, Ammonium-N, Phosphat)Precaution (ex : for mass animal husbandry) :Spore forming bacteria, parasite, antibiotic, other animal drugs
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Discharge requirements for agricultural applicationGroup 1 Group 2 Group 3 Group 4
GROUP 3 : Residues from conditioning and treatment of agricultural produces
Example
AVV number Description040221 Wastes from untreated textile fibre : cellulosic fibres,
plant fibres, wool
200108 Organic biodegradable cooking and catering wastes
020799 Production of alcoholic and not alcoholic drinks : malt grain, hop grain, slush from brewery, wine lees, marc, yeast residue
030105 Sawdust, shavings, wood conditionning and treatment, manufacture of furnitures
Not allowed in water preserves and catchment bassins as well sensible fields; exception for protect zone III with appropriate
administration and aditional analyses and acceptance of upper limits
Nutrients in accordance with prescriptions for manures(total -N, Ammonium-N, Phosphat)For exceptions : heavy metals, salmonelaPAH, AOX, surfractants, spore forming bacteria, parasite, antibiotic, other animal drugs
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Discharge requirements for agricultural applicationGroup 1 Group 2 Group 3 Group 4
GROUP 4 : other organic wastes (biowastes, animal coproducts)
Example
AVV number
Description020203 Fat wastes (fish or meat conditionning)
020204 Fat strainer, flotation tailings (fish and meat conditionning)
- Lop from roadsides and industrial areas
- Excrements from meat eating animals and contamined areas for this reason (Excrements from zoo animals, animal shelters, contaminated grass cutting from dog exercices areas)
200302 Market wastes (only biodegradable parts)
Not allowed in water preserves and catchment bassins as well sensible fields; no exception
Nutrients in accordance with prescriptions for manures(total -N, Ammonium-N, Phosphat)Legal prescription :If applicable : heavy metals, salmonelaPAH, AOX, surfractants, spore forming bacteria, parasite, antibiotic, other animal drugs
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Analyses frequency
Continuous and on 1 year evenly distributed. At least : � six-monthly for installations with a flow capacity <3000 t/a � three-monthly for installations wirh a flow capacity >3000 t/a
Aditional analyses for significant changing in nutrientcontent, in particular for changing type and composition ofco-substrates or changing in fermentation process
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Need for seals of quality
RisksDigestate spread can lead to an accumulation of contaminent� on the ground � on seepage water zone� In ground water
Need for a seal of quality system� Voluntary seals of quality are not sufficient (drugs, cleaning agents, virus/bacteria …)� Quality assurance by biogas operator is essential with limit values, particularly for digestate spread into water preserve and catchment bassins � Alternative in case of non-respect for sanitary norm : energetic (thermic) recycling
This project is part of the International Climate Initiative. The German Federal Ministry for the Environment, Nature Conservation and Nuclear Safety supports this initiative on the basis of a decision adopted by the German Bundestag.
Thank you for your attention!
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Turkish-German Biogas ProjectDeutsche Gesellschaft fürInternationale Zusammenarbeit (GIZ) GmbHAnd Sokak No: 8/1106680 Cankaya/Ankara, TURKEY
T +90 312 466 7056T +49 6196 79830 007E [email protected] www.giz.deI www.biyogaz.web.tr
Author:Michael Köttner, International Biogas and Bioenergy Centre of Competence (IBBK)