fertigation' - fertilizing through irrigationplant nutrients through an irrigation system, has...
TRANSCRIPT
by Mark E. Affleck
Fertilizer injection, application of plant nutrients through an irrigation system, has proven effective in avocado groves throug~out southern California. This "fertigation" principle has spawned the proliferation of systems small and large as the avocado grower strives to increase his cost efficiency and fertilizing effectiveness.
The flow of irrigation water is the key to fertigation, and injected fertilizer, generally inorganic material, can be disseminated through a sprinkler or drip system. Based on a direct water mix, the primary advantages over traditional application methods are labor savings, efficient utilization of fertilizer and general ease of operation.
Fertilizers used through injection systems must be totally water soluble and available in various formulas to provide a continuous, balanced nutrient application. The ideal injection program contains frequent, diluted fertilizer concentrations applied continuously. 26 AVOCADO GROWER
The Systems Fertilizer forms used in injection
systems are liquid or powder/granule varieties. Emitter clogging can become an occasional problem with dry forms, but is less of a threat when certain liquids are used. In dry forms the coating on the prill (pellet) can cause clogging at the filter, although recent fertilizer developments have reduced this problem Significantly.
For most growers, a pressure differential system is frequently used where fertilizer is injected into high pressure water lines. Initially, the applicator is loaded with the measured amount of fertilizer and the irrigation system is engaged and checked. At this juncture, a pressure differential is created which injects the fertilizer into the system.
Valves are situated on these injection tanks to create the differential between incoming and outgoing water which draws fertilizer into the system. When fertilizer has passed through, the applicator should be shut down
for 15 to 30 minutes before the entire system is shut off, according to avocado grower Frank Koch. This flushes the mild nitric acid solution through the system, allowing the brass and bronze parts to escape corrosive damage.
For larger groves, a more elaborate system which includes pumps and sophisticated tanks and equipment is desirable. Automatic timing and back-flushing features are also available with these units. The cost of such systems is quite high though, and when viewed from a small grower's perspective, may not even be necessary. Less than 10 acres would; according to Grangetto's Agricultural Supply Pest Advisor Gordon Archibald, warrant the use of pressure differential systems whereas larger acreage justifies the more elaborate sytem. Injection Pros and Cons
Since the cost of manual fertilizaMAY 1979
This shot accurately captures a complete, sophisticated injection system. The tanks in the foreground house the fertilizer and the units below are the injection system components.
tion is prohibitive in many cases, fertilizer injection can decrease labor expenditures dramatically. Traditional broadcasting methods like aerial application, tractor spreading and hand distribution become costly from the labor viewpoint. If grove terrain is rough or rocky, the labor problem is even more pronounced.
Steve White, president of Cal Flavor, counters the labor savings theory, however, by stressing, "If you have inefficient labor, then sure it's expensive--but if you have productive labor, it pays off in the end. If it's a good investment, I go with the labor-if not, I save it."
E rtigation efficiency of operation has a myriad of varying factors. If fertilizer remains on the soil surface and does not penetrate immediately, for example, nutrient levels may be reduced. The closed system capability of fertilizer injection can be an asset in this situation since nutrients are applied onto the soil's surface, minimizing above ground influences.
Human error in calculating the amount of fertilizer applied can result in dosage problems. On the positive side, a closed injection system can be beneficial by providing even, unobstructed distribution--but conversely, miscalculation of ingredients can cause serious dosage complications. Application
Component quality of the injector parts and arrangement of the fertilizer system will correlate directly with the operation's success. Even water distribution to each tree is very important.
This accuracy of application is enhanced by fertilizer injection. Fertilizer is applied at a precise rate on a peracre basis, and spread evenly throughout an avocado grove. Jim McDonald, owner of McDonald Agriscience, qualifies the even distribuMAY 1979
tion theory, however, expressing caution regarding pressure regulation. "If the irrigation system is not perfect-1y regulated throughout, you can get unequal distribution of water and consequently unequal distribution of fertilizer. " The problem of fertilizer overdose or area omission is paramount in this situation, according to McDonald.
White claims the system operator must thoroughly understand the injection unit, which, he adds, should be used in conjunction with a wellengineered irrigation system. The potential difficulty here, White attests, is the threat of a one-year-old tree receiving the same amount of water as a 1 O-year -old tree. "This is a major problem in a lot of plantings in this area (north San Diego County) where the differences haven't been compensated for."
If the injection system is not entirely leak-free, fertilizer will be lost and wasted. In addition, the possibility of tree damage is heightened if leaks are substantial and fertilizer concentrates around a few trees, contends McDonald.
To ensure even and effective application, McDonald believes in fertilizer injection through sprinklers. "If you have young trees, a slow-release fertilizer like IBDU can be used which requires just two applications annually. Each time the sprinklers are activated, a small amount of fertilizer will dissolve and permeate the soil."
White supports this viewpoint, echoing confidence in the slow-release products because they benefit young trees and reduce the fertilizer bum risk.
McDonald considers this program one of the most accurate methods of metering fertilizer to trees, since each portion is weighed prior to application, confirming equal doses for each tree. Slow-release fertilizers last from five to six months, providing a steady, continual feeding each time the irrigation system is in operation.
Another accuracy problem, McDonald contends, is the pressurerelated difficulty associated with
sprinkler application of fertilizer. Certain areas within each water district will experience fluctuations in the water pressure from area to area. On higher ground where frequent pressure variations are prevalent, water pressure cannot be maintained during peak demand periods. The concern in this situation, according to McDonald, is the inability to operate the same number of sprinklers simultaneously in the mid-summer months as opposed to, for example, the spring season.
C onflicting discussion throughout the avocado industry focuses on the ability of trees to receive fertilizer. Some maintain trees will pick up fertilizer more effectively from aerial application during certain periods of the year than they will through fertilizer injection. Proponents of this view claim alternate methods of fertiliZation can be employed to supplement the injection program when these conditions arise. Backflow Prevention
Water districts require a backflow prevention device on injection systems to alleviate the potentiality of fertilizer backing into the main water source. John Collins, general manger of the Vista Irrigation District, claims the backflow requirement is necessary to "protect our system."
If something were to malfunction during fertilizer injection that dropped the pressure on the district side of the line, fertilizer would be ingested, contaminating domestic water, according to Collins.
A California law under the health department requires either an air vacuum arrangement or, for fertiliZing purposes, a double-check valve assembly. In the Vista Irrigation District, this valve device is installed by the department and assessed a slight monthly charge for quarterly maintenance.
Injection system manufacturer Ed Ellerbe claims a safety switch is also available for injection irrigation units to avert backflow hazards in the event water pressure dips drastically. The switch automatically shuts down the
AVOCADO GROWER 27
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unit as the water line pressure drops. While district requirements may
vary throughout the state, Collins believes each area has some form of backflow prevention. "Generally, you'll find most districts have a program/that requires installation, testing and maintenance," Collins explained. Tank Considerations
Fertilizer tank capacity generally ranges from five to 500 gallons. Fertigation from one to five acres will, as an average, require a tank in the 50-300 gallon class, depending on grove needs. (Financial considerations are important in tank selection since price breaks on fertilizer are available in the larger units of 300 gallons or more. ) The five- to II-acre grove will generally require a slightly larger tank, and the extremely large groves may need still larger equipment. A situational decision should be made regarding tank size based on the varying characteristics of each growing area and the financial objectives of the grower.
One important consideration, however, is the on-site storage of fertilizer in the holding tanks. If large amounts of fertilizer are stored in an
Joe Waters of Fallbrook Fertilizer makes final preparations on an electric proportioner unit prior to fertilization. Note the fertilizer storage tank in the background.
MAY 1979
isolated grove, the risk of vandalism or theft in the absentee situation is significantly increased. If the grove is managed by a grove service, they will, generally, warehouse and store fertilizer before transporting precise amounts to the site as the program dictates.
A storage shed with a lock and protective roof over the water head unit can provide adequate security for the grower who stores large amounts of fertilizer in his grove.
Most systems are pressure rated for 150-300 pounds per square inch. If a sudden pressure surge should occur in the line, a gasket could conceivably blow at this time. However, Archibald claims the problem would likely occur elsewhere in the system. System Beneflcials
Applying fertilizer through drip systems to the tree's root concentration area is one major advantage of the injection system, according to Archibald. ''The fertilizer is more apt to reach the root zone through the drip system as opposed to scattering it on the ground." With drip irrigation a more "controlled feeding" is obtained.
Ease of application, the ability to fertiIize at any time based on each particular situation, is a primary advantage of the injection mode of fertilization. This method allows the avocado grower to ascertain his grove requirements and respond accordingly through application of injected fertilizers.
While a balanced approach to fertilizing is generally agreed as most effective, fertigation can maximize returns and increase cost efficiency. Each situation will, however, require insightful analysis by growers and grove managers to detennine the most effective and cost-efficient fertilizing program for each specific condition.
MAY 1979
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