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    Fin ite Element Primer fo r Engineers : Part 3

    Mike Barton & S. D. Rajan

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    Contents

    Introduction to the Finite Element Method (FEM)

    Steps in Using the FEM (an Example from Solid

    Mechanics)

    Examples

    Commercial FEM Software

    Competing Technologies

    Future Trends

    Internet Resources

    References

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    Information Available from Various Types of FEM Analysis

    Static analysis

    Deflection Stresses

    Strains

    Forces

    Energies

    Dynamic analysis

    Frequencies

    Deflection (modeshape)

    Stresses

    Strains

    Forces

    Energies

    Heat transfer analysis

    Temperature

    Heat fluxes

    Thermal gradients

    Heat flow from

    convection faces

    Fluid analysis

    Pressures

    Gas temperatures

    Convection coefficients

    Velocities

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    Example FEM Application Areas

    Automotive industry

    Static analyses Modal analyses

    Transient dynamics

    Heat transfer

    Mechanisms

    Fracture mechanics

    Metal forming

    Crashworthiness

    Aerospace industry

    Static analyses Modal analyses

    Aerodynamics

    Transient dynamics

    Heat transfer

    Fracture mechanics

    Creep and plasticity analyses

    Composite materials

    Aeroelasticity

    Metal forming Crashworthiness

    Architectural

    Soil mechanics

    Rock mechanics

    Hydraulics

    Fracture mechanics

    Hydroelasticity

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    Variety of FEM Solutions is Wide and Growing Wider

    The FEM has been applied to a richly diverse array of scientific

    and technological problems.

    The next few slides present some examples of the FEM appliedto a variety of real-world design and analysis problems.

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    This example shows an intravenous pump modeled

    using hexahedral elements.

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    Car tires require sophisticated analysis because of their complex geometry, large

    deformations, nonlinear material behavior, and varying contact conditions. Brick

    elements are used to represent the tread and steel bead, while shell elements are

    used in the wall area. Membrane elements are used to represent the tire cords.

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    Dynamic analysis of a tuning fork, to find it's first eight modes of vibration.

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    Contents

    Introduction to the Finite Element Method (FEM) Steps in Using the FEM (an Example from Solid

    Mechanics)

    Examples

    Commercial FEM Software

    Competing Technologies

    Future Trends

    Internet Resources

    References

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    Commercially Available FEM Software Suites

    Here we present a survey of some of the better-knownintegratedFEM software packages. These integratedsystems allow users to perform all facets of FEM analysis,including modeling, meshing, solution and post-processing.

    The Internet provides a vast new resource for individualsinterested in the FEM. See the Reference section of thispaper for interesting FEM links to start your Internetresearch.

    In addition to the integrated FEM packages listed below,many vendors offer dedicated software for solid modeling,mesh generation, FE equation generation and solution, and

    post-processing.

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    Contents

    Introduction to the Finite Element Method (FEM) Steps in Using the FEM (an Example from Solid

    Mechanics)

    Examples

    Commercial FEM Software

    Competing Technologies

    Future Trends

    Internet Resources

    References

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    Technologies That Compete With the FEM

    Other numerical solution methods:

    Finite differences

    Approximates the derivatives in the differential equation using

    difference equations.

    Useful for solving heat transfer and fluid mechanics problems.

    Works well for two-dimensional regions with boundaries parallel

    to the coordinate axes.

    Cumbersome when regions have curved boundaries.

    Weighted residual methods (not confined to a small subdomain):

    Collocation

    Subdomain

    Least squares*

    Galerkins method*

    Variational Methods* (not confined to a small subdomain)

    * Denotes a method that has been used to formulate finite element

    solutions.

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    Technologies that Compete With the FEM (cont.)

    Prototype Testing

    Reliable. Well-understood.

    Trusted by regulatory agencies (FAA, DOT, etc.)

    Results are essential for calibration of simulation software.

    Results are essential to verify modeled results from simulation.

    Non destructive testing (NDT) is lowering costs of testing in

    general. Expensive, compared to simulation.

    Time consuming.

    Development programs that rely too much on testing are

    increasingly less competitive in todays market.

    Faster product development schedules are pressuring the quality ofdevelopment test efforts.

    Data integrity is more difficult to maintain, compared to

    simulation.

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    Contents

    Introduction to the Finite Element Method (FEM) Steps in Using the FEM (an Example from Solid

    Mechanics)

    Examples

    Commercial FEM Software

    Competing Technologies

    Future Trends

    Internet Resources

    References

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    Future Trends in the FEM and Simulation (cont.)

    Enhanced multiphysics capabilities are coming:

    Coupling between numerous physical phenomena.

    Ex: Fluid-structural interaction is the most common example. Ex: Semiconductor circuits, EMI and thermal buildup vary with current

    densities.

    Improved life predictors, improved service estimations.

    Increasing use of non-deterministic analysis and design methods:

    Statistical modeling of material properties, tolerances, and anticipated loads.

    Sensitivity analyses.

    Faster and more powerful computer hardware. Massively parallel processing.

    Decreasing reliance on testing.

    FEM and simulation software available via Internet subscription.

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    Contents

    Introduction to the Finite Element Method (FEM) Steps in Using the FEM (an Example from Solid

    Mechanics)

    Examples

    Commercial FEM Software

    Competing Technologies

    Future Trends

    Internet Resources

    References

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    Selected FEM Resources on the Internet

    The internet offers virtually unlimited resources to persons

    interested in the FEM.

    The following links are a small sample of FEM sites on theInternet which the author has found useful. Thousands more(at least!) are readily available.

    Most commercial FEM developers have extensive presenceon the Internet, with web pages that include companyhistories, descriptions of software products, and example FEMsolutions.

    Other good FEM resources on the web originate withacademia, government, and discussion and user groups.

    S l t d FEM R th I t t ( t )

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    Selected FEM Resources on the Internet (cont.)

    http://www.ansys.nethttp://www.engineeringzones.com- A website created to educate people in the latestengineering technologies, manufacturing techniques and software tools. Exellent FEMlinks, including links to all commercial providers of FEM software.

    http://www.comco.com/feaworld/feaworld.html - Extensive FEM links, categorizedby analysis type (mechanical, fluids, electromagnetic, etc.)

    http://www.engr.usask.ca/%7Emacphed/finite/fe_resources/fe_resources.html-Lists many public domain and shareware programs.

    http://sog1.me.qub.ac.uk/- Home page of the the Finite Element Research Group atThe Queen's University of Belfast. Excellent set of FEM links.

    http://www.tenlinks.com/cae/- Hundreds of links to useful and interesting CAE cited,including FEM, CAE, free software, and career information.

    http://www.gorni.eng.br/- Extensive FEM links.

    http://www.nafems.org/- National Agency for Finite Element Methods and Standards(NAFEMS).http://www.6dof.com/

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    Contents

    Introduction to the Finite Element Method (FEM) Steps in Using the FEM (an Example from Solid

    Mechanics)

    Examples

    Commercial FEM Software

    Competing Technologies

    Future Trends

    Internet Resources

    References

    References

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    References

    Cashman, J., 2000. Future of Engineering Simulation,ANSYSSolutions, Vol. 2, No. 1, pp. 3-4.

    Chandrupatla, T. R. and Ashok D. Belegundu, 1997. Introduction toFinite Elements in Engineering, Prentice Hall, Upper Saddle River,New Jersey.

    Kardestuncer, H., 1987. Finite Element Handbook, McGraw-Hill,New York.

    Krouse, J., 2000. Physical Testing Gets a Bum Rap,ANSYSSolutions, Vol. 2, No. 2, p. 2.Lentz, J., 1994. Finite Element Analysis Cross Training, unpublished

    lecture notes, Honeywell Engines and Systems, Phoenix, Az.Nikishkov, G.V., 1998. Introduction to the Finite Element Method,

    unpublished lecture notes, University of Arizona, Tucson, Az.Rajan, S.D., 1998. Finite Elements for Engineers, unpublished

    lecture notes, Arizona State University, Tempe, Az.Segerlind, L. J., 1984.Applied Finite Element Analysis, John Wiley

    and Sons, New York.