FEEDER 800-14 1000-16 1200-20

OPERATION AND PARTS MANUAL

ROTO-MIX LLC P.O. BOX 1724

2205 E. Wyatt Earp Blvd. Dodge City, Kansas 67801

(620) 225-1142 ©ROTO-MIX 2006

Serial No. _______________

441913 11/2018 Printed in U.S.A

TABLE OF CONTENTS

Warranty ......................................................................................................... 1

Scales Warranty & Service Policy ................................................................ 2

Operator Qualifications ................................................................................. 3

Safety First ..................................................................................................... 4

Chain Tension ................................................................................................ 5

Lubrication Chart ........................................................................................... 6

800-14 Specifications .................................................................................... 7

1000-16 Specifications .................................................................................. 8

1200-20 Specifications .................................................................................. 9

800-14 Truck Dimensions .............................................................................. 10

1000-16 Truck Dimensions ............................................................................ 11

1200-20 Truck Dimensions ............................................................................ 12

Extension Specifications............................................................................... 13

Discharge Wire Schematic ............................................................................ 14

Joystick Assembly ......................................................................................... 15

Oil Reservoir ................................................................................................... 16

Hydraulic Pump .............................................................................................. 17

Hydraulic Schematic (Conveyor, Spout & Straight Door............................ 18

Gearbox & Conveyor Hydraulic Schematic ................................................. 19

Triple Hydraulic Valve ................................................................................... 20

Single Axle Fenders ....................................................................................... 21

Tandem Axle Fenders .................................................................................... 22

Mud Flaps ....................................................................................................... 23

Feeder 14” Spout Assembly ......................................................................... 24

Spout Rubber ................................................................................................. 25

Spout Magnet ................................................................................................. 26

Feeder Ladder Assembly .............................................................................. 27

800-14, 1000-16 & 1200-20 Auger Assembly ................................................ 28

Front End Sheet Assembly ........................................................................... 29

800-14, Drive Assembly ................................................................................. 30-31

1000-16 Drive Assembly ................................................................................ 32-33

1200-20 Drive Assembly ................................................................................ 34-35

Lubrication Assembly ................................................................................... 36

800-14 Feeder Driveline ................................................................................. 30-31

1000-16 & 1200-20 Feeder Driveline ............................................................. 38

800-14 Scale Frame ........................................................................................ 39

1000-16 Scale Frame ...................................................................................... 40

1200-20 Scale Frame ...................................................................................... 41

Oil Bath Door Assemblies (Old & New) .........................................................42-43 Feeder Discharge Assembly ......................................................................... 44

Conveyor Assembly ...................................................................................... 45

800-1000 Feeder Cross Auger Driveline....................................................... 46

1200 Feeder Cross Auger Driveline .............................................................. 47

Cross Auger Assembly.................................................................................. 48

Feeder Drive 50% Slow Down (Optional) ..................................................... 49

1

ROTO-MIX LLC warrants to the original purchaser all products manufactured by it to be free from defects in material and workmanship under normal use and service. ROTO-MIX’s obligation under this warranty is limited to repairing or replacing, as the company may elect, free of charge and without charge for installation, at the place of business of a dealer or distributor author-ized to handle the equipment covered by this warranty or at a ROTO-MIX facility, any parts that prove, in the company’s judgment, to be defective in material or workmanship within one (1) year after delivery to the original purchaser, and still owned by the original purchaser. This warranty shall in no way make ROTO-MIX liable to anyone for personal injuries or damages, loss of time, or expense of any kind either direct or indi-rect resulting from part failure or defect. This warranty is subject to acts of God, fire and existing conditions of supply and demand, or production, or ability or inability to deliver, or for any other valid reason beyond the reasonable control of ROTO-MIX, to obtain materials, manufactured replacement parts, or make delivery thereof. No distributor, dealer, agent, or ROTO-MIX employee (other than the CEO or President in writing) is authorized to extend any other or further express or implied warranty or incur any additional obligation on ROTO-MIX’s behalf in connection with the sale of this product. If ROTO─MIX, or its duly authorized representative, shall find that such returned part or parts are defective and such defects, or defect, are included in and covered by said warranty, then such defective part or parts shall promptly be replaced without charge to the purchaser, F.O.B. the ROTO─MIX plant. Product Registration - It is a condition of this warranty that the original purchaser must fill out the warranty card furnished by ROTO-MIX and that it be returned to ROTO-MIX within 10 days of purchase and be re-corded in ROTO-MIX’s owner file for this warranty to be valid. In the event an owner’s card is not on file at the ROTO-MIX office, the warranty period will extend only from date equipment was picked up or shipped from the ROTO-MIX plant. Maintenance - It is the customer’s responsibility to maintain their equipment in accordance with the instruc-tions provided in the Operator’s Manual. ROTO-MIX recommends that you keep records and receipts; you may be asked to prove that maintenance instructions have been followed. Operation – It is the customer’s responsibility to operate the equipment only for the purpose for which it was designed and in accordance with all safety and operational recommendations contained in the Opera-tors Manual. If a defect in materials or workmanship occurs, it is the customer’s responsibility to cease oper-ating the equipment until authorized repairs are made. Damage, which occurs from continued operation, may not be covered by this warranty. What this Warranty Covers This warranty covers failures caused by defects in materials or workmanship only. This Warranty does not cover failures caused by:

- Improper operation

- Natural calamities

- Unauthorized modifications

- Unauthorized repairs

- Use of Non ROTO-MIX parts

- Neglected maintenance

- The use of PTO Shaft

Adaptors

- Usage contrary to the

intended purpose of the

product

2

SCALES WARRANTY & SERVICE POLICY

DIGI-STAR SCALE SYSTEMS Digi-Star, LLC warrants for a period of one year from date of installation, to correct by repair or replacement, at Digi-Star’s option, any defect in material or workmanship in any part of this product. In the event of replacement, Digi-Star’s sole obligation shall be to provide replacement products or parts. F.O.B. Digi-Star, LLC, W5527 Hwy 106, Fort Atkinson, WI 53538 USA. WEIGH-TRONIX SCALE SYSTEMS WEIGH-TRONIX warrants for a period of one year from date of installation, to correct by repair or replacement, at Weigh-Tronix’s option, any defect in material or workmanship in any part of this product. In the event of replacement, Weigh-Tronix’s sole obligation shall be to provide replacement products or parts. F.O.B. Avery Weigh-Tronix, 1000 Armstrong Drive, Fairmont, MN 56031-1439 USA.

Limited Warranty Statement continued This Warranty does not cover replacement of Wear or Maintenance Items including, but not limited to.

This Warranty does not cover: - Pickup and delivery of the equipment

- Service Calls or Travel Time to and from sites

- Rental of replacement equipment during repair period

- Products that have been declared a total loss and subsequently salvaged

- Overtime labor charges

- ROTO-MIX is not responsible and will not be liable for damage caused to persons or property, commercial loss, loss of time or production, loss of use by reason of the installation or use of ROTO-MIX products or their mechanical failure.

Right to Make Changes ROTO-MIX reserves the right to make any changes to a ROTO-MIX product at any time without incurring any obligation with respect to any product previously ordered, sold or shipped, with or without notice. Parts Warranty ROTO-MIX warranties replacement parts against defects in materials or workmanship for a period of 90 days or the remainder of the product warranty, whichever is longer. Remedy for defective replacement parts for units that are beyond the original product warranty, will be limited to replacement of the failed part. Failures that are due to damage, improper installation, lack of maintenance or improper operation will not be covered. ROTO-MIX 2205 East Wyatt Earp Blvd., Dodge City, KS 67801 (620) 225-1142 Fax: (620) 225-6370

- Lubricants

- Filters

- Hoses

- Tires

- Augers

- Wipers

- Chains

- Idlers

- Batteries

- Blades

- Belts

6

LUBRICATION CHART

DISENGAGE PTO & SHUT OFF POWER BEFORE LUBRICATIN THE MACHINE. LOOSE OR FLOPPY CHOTHING SHOULD NOT BE WORN BY THE OPERATOR. CHAIN BOX: Fill the chain box with 30 weight motor oil to sight plug level. GREASE BANK: Grease every 100 hours. DO NOT OVER GREASE !!! FRONT END BEARINGS: Grease every 100 hours. INPUT GEARINGS: (On input shaft beneath feeder) grease every 100 hours. PTO SHAFTS & U-JOINTS: Grease every 10 to 20 hours. GEARBOX: Prior to operation, remove the uppermost plug and replace with vent plug provided. After the first 100 hours of operation, drain initial oil, preferably warm. Flush out the gear case with an approved non-flammable, non-toxic solvent and refill with oil. Thereafter oil should be changed every 2500 hours or every 6 months, whichever comes first. Fill the gearbox with 1-1/2 pints of (Mobil Delvac Synthetic Gear Oil 75W-90).

1200-20 TRUCK DIMENSIONS

OIL RESERVOIR

HYDRAULIC SCHEMATICCONVEYOR, SPOUT & STRAIGHT DOOR

TRIPLE HYDRAULIC VALVE

SPOUT RUBBER

SPOUT MAGNET

30

800-14 DRIVE ASSEMBLY

800-14 SCALE FRAME

1 11

4

17

7141310

16

4

3

12

256

9 87

15

ITEM # PART # DESCRIPTION QTY.1 185219 OIL BATH TOP DOOR 12" x 12" 22 189503 CAM ROD SPACER 43 190713 OB DOOR SUPPORT PLATE - WIDE 24 351056 .Seal, 5/32 Rubber Bulb O.B. 25 370316 CAM LOCK TOP PLATE 46 370317 CAM LOCK BOTTOM PLATE 47 370319 CAM LOCK HANDLE 28 370320 HANDLES CAM LOCK 29 370321 CAM LOCK BUSHING 2

10 370322 HANDLE STOP 211 370323 LEVELING PAD 612 400205 HEX NUT 5/16"-18 #5 PLTD 413 874166 FEEDER LH CAM LOCK WA 114 874167 FEEDER RH CAM LOCK WA 115 874168 O.B. CENTER CHANNEL W/A 116 874169 O.B. DOOR W/A 117 874210 OB DOOR W/A RH SIDE 1

FEEDER, DOUBLE OIL BATH DOOR GROUP

43

REF. NO PART NO. DESCRIPTION QTY.

1 188152 FEEDER DOOR LEVER ARM ........................................ 1 2 874036 DISCHARGE DOOR SHORT ARM WELDMENT ........... 1 3 874035 FEEDER DISCHARGE DOOR WELDMENT .................. 1 4 188163 FEEDER DOOR GUIDE .................................................. 2 5 781477 FEEDER DISCHARGE CONVEYOR KIT ........................ 1 6 780109 STRAIGHT DOOR & CONVEYOR CYL ASSY, 2 x 8 ..... 2 7 874051 CONVEYOR SPOIUT CYLINDER BAR WA ................... 1 8 188221 SPOUT CYLINDER BRACE ........................................... 1 9 188003 CONVEYOR BRACKET x 5” .......................................... 1

FEEDER DISCHARGE ASSEMBLY

44

CONVEYOR ASSEMBLY

45

11

12

2 4

9

8

4

6

5

3

1

10

1310

15

14

7

REF. NO. PART NO. DESCRIPTION QTY

1 190067 CONV IDLER BLOCK - 4 5/8"………..……..……… 22 190069 SHAFT RETAINER 2 1/2" OD……………..……..… 43 190070 CONV IDLER BLOCK - 3 1/8"……………….…..….. 24 190074 SPRKT SPACER x 11/16"…………………...…..…. 25 320548 #50RC x 48 PITCHES COMP……………..……..… 26 320558 #50RC x 58 PITCHES COMP……………..……..… 27 330520 DS50A21 1 1/4" SPRKT……………………..…..…. 18 330521 DS50A21H 1 1/2" SPRKT…………………..…..….. 29 330522 50B21H 1 1/2" SPRKT………………………..…..… 2

10 341624 1 1/2" BEARING INSERT……………………..…..… 811 360000 HYDRAULIC MOTOR, WHITE RE 12.4 CU IN…… 112 874174 36"-4 AUG CONV CHN GUARD W/A…………....... 113 874175 36" 4-AUG CVY BRG HOUSING W/A…………...... 414 874176 36"-4 AUG CONV BODY WA………………….....… 115 874178 DISCHARGE AUGER W.A. 9 x 40 1/2…………...…4

REF. NO PART NO. DESCRIPTION QTY.

1 188215 800 CROSS AUGER DRIVELINE ................................... 1 2 188328 1000 CROSS AUGER DRIVELINE ................................. 1 3 188251 800 DRIVELINE SHIELD ................................................. 1 4 188329 1000 DRIVELINE SHIELD ............................................... 1 5 874063 FEEDER DRIVE SHIELD WA ......................................... 1 6 188243 GEARBOX SHIELD ......................................................... 1 7 874064 GEAROBX SHIELD WA .................................................. 1 8 188247 DRIVE SHIELD ................................................................ 1 9 344016 GEARBOX ....................................................................... 1 10 188241 INSIDE DRIVE SHIELD ................................................... 1 11 336028 BUSHING, 1-3/4” ............................................................ 1 12 330817 SPROCKET, 80SK17H ................................................... 1 13 320848 ROLLER CHAIN, #80, 48 PITCH COMPLETE ............... 1 14 781216 U-JOINT, 1-1/2” RND x 1-3/4” ........................................ 1 15 338230 U-JOINT, 1-1/2” RND x 1-1/2” RND, W2300 .................. 1

800 & 1000 FEEDER CROSS AUGER DRIVELINE

46

REF. NO PART NO. DESCRIPTION QTY.

1 188240 CROSS AUGER DRIVELINE .......................................... 1 2 188252 DRIVELINE SHIELD........................................................ 2 3 874063 DRIVE SHIELD WA ......................................................... 1 4 188243 GEARBOX SHIELD......................................................... 1 5 874064 GEARBOX SHIELD WA .................................................. 1 6 188247 DRIVE SHIELD ................................................................ 1 7 344016 GEARBOX ....................................................................... 1 8 188241 INSIDE DRIVE SHIELD ................................................... 1 9 341024 PABCO BEARING, 1-1/2” .............................................. 1 10 336028 BUSHING, 1-3/4” ............................................................ 1 11 330817 SPROCKET, 80SK17H ................................................... 1 12 320848 ROLLER CHAIN, #80 x 48 PITCH COMPLETE ............. ̀ 1 13 338230 U-JOINT, 1-1/2” RND x 1-1/2” RND, W2300 .................. 1 14 781260 U-JOINT, 1-1/2” RND x 1-3/4” RND ............................... 1

1200 FEEDER CROSS AUGER DRIVELINE

47

CROSS AUGER ASSEMBLY #781188

REF. NO PART NO. DESCRIPTION QTY.

1 341930 BEARING STAMPING WITH ZERK ................................ 4 2 341931 BEARING STAMPING WITHOUT ZERK ........................ 4 3 341632 BEARING WITH LOCK, 2” ............................................. 4 4 874044 CROSS AUGER WA ....................................................... 2 5 188051 PIPE SPACER, 2” x 4” ................................................... 1 6 188052 PIPE SPACER, 2” x 5-1/2” ............................................. 1 7 330624 SPROCKET, 60 B 24H, 2” BORE ................................... 2 8 330809 SPROCKET, 80 B 19H, 2” BORE ................................... 1 9 320656 ROLLER CHAIN, #60, 56 PITCH COMPLETE ............... 1 10 410008 PULL SPRING, 1-1/4” x 5-1/4” x 3/16” .......................... 2 11 410851 EYEBOLT, 3/8” x 6” x 3/4” x 7-1/2” x 4” ....................... 2 12 187153 PULL TAB, 1/2” x 1/4” .................................................... 2 13 873112 IDLER ARM WA .............................................................. 2 14 410416 SET COLLAR, 1” ............................................................ 2 15 188054 IDLER BLOCK, 1/2” x 2” x 2-1/2” .................................. 2 16 874046 CROSS AUTER DRIVE BOX WA ................................... 1 17 188182 CROSS AUGER REAR FRAME PLATE ......................... 1

48

REF. NO PART NO. DESCRIPTION QTY.

1 338053 DRIVESHAFT ASSEMBLY ............................................. 1 2 338420 YOKE, 1-1/4” ................................................................... 2 3 344019 GEARBOX, 1:1, HUB CITY 280 ...................................... 1 4 780486 DRIVESHAFT ASSEMBLY, 1-1/4” x 1-3/8” ................... 1 5 188162 GEARBOX MOUNT PLATE ............................................ 2 6 344025 GEARBOX WITH PUMP MOUNT, 3:1 ............................ 1 7 338428 DRIVE FLANGE, 1-3/4”, 3-1-463 .................................... 1 8 338429 FLANGE YOKE, 1350, 3-2-119 ....................................... 1 9 338054 DRIVESHAFT ASSEMBLY ............................................. 1 10 338424 YOKE, 1-3/8” ................................................................... 1 11 344022 GEARBOX, 2:1 ............................................................... 1 12 338048 DRIVELINE, W2500 ........................................................ 1

FEEDER DRIVE 50% SLOW DOWN (OPTIONAL)

49