february 2019 - pcb directory...max cu - drill shift 0.137 spec: 0.0054 [actual < .003 ] signal...
TRANSCRIPT
Yamamoto OverviewFebruary 2019
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What makes Yamamoto unique?
Japanese & China Manufacturing-Japanese OversightISP 9001, 14001 and TS-16949 approved
Worldwide support officesHigh Mix/Low-Med-High Volumes + Advanced Technologies
Low MOQStable Japanese Engineering
High Reliability & QualityFamily-Owned Sole Proprietorship since 1945
Large Form Factor to Small Form Factor support
World-Class Japanese Technology/Quality since 1945
Yamamoto welcomes Cisco to our SBRYamamoto began producing watch cases & dials and we still support this market to this day.
PCB Manufacturing since 1968.
Yamamoto WW PCB Organization SitesSales, Logistics, Technical Support: San Jose, CA, England, Japan [domestic only]PCB Manufacturing Locations [Japan & China]
San Jose, CA
England
Dongguan, China
Honjo &Tokorozawa.
Japan
Non-Domestic Japan Support• A. Mihara, President• C. Olin, Vice-President• S. Wakabayashi, Sr. Engineer, Project
Development• T. Okudera, Overseas Sales Mgr• K. Hirota, Sr. DFM Engineer• M. Ferem, North American Sales Support• D. Mansfield, Europe/Israel/Australia
Support
Responsibilities•DFM, Pre-Engineering•Sales Support – Logistics•Engineering - Quality•QTA Programs
Yamamoto USA, San Jose, CA
Honjo, Japan J. Uchida, Director350K sq ft.Advanced Technology02 – 52 layers
Tokorozawa, JapanT. Takei, Director350K sq ft.High Technology02 – 40 layers
Dongguan, ChinaT. Watanabe, CEO450K sq ft.Affordable 450K sq ft/mo.
Irumugawa, JapanS. Hirano, Director
350K sq ft.NiAu Electroplate, ENIG
IMAG
Yamamoto Metal, JapanT. Uchida, Director
300K sq ft.Drilling, Backdrill
Re-sharp
Yamamoto PCB GroupT. Murata, Executive Director
Y. Otobe, Worldwide Sales Director
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Yamamoto Japan – Honjo FacilityAdvanced Technology , Engineering, and Reliability
2 – 60 Layers [average 26L]Fine Line/SpaceSequential Lamination, Buried Via, Blind ViaLarge Panels, Thick PanelsSI Technologies – Hybrid Stackups, Backdrill, Advanced MaterialsHigh Aspect Ratio Plating; uDrillsPCB Design support out of the Tokorozawa Facility
50 min from Tokyo on Bullet Train
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Yamamoto Honjo ~ Technology Roadmap2018 2019
Standard PTH Design Production Advanced Production Advanced
Max Working Panel Size 660 x 1100 660 x 1100 660 x 1100 660 x 1100
Usable Area of Panel 620 x 1040 620 x 1040 620 x 1040 620 x 1040
Overall Board Thickness 8.13 8.4 8.4 8.9
Min. Core Thickness 0.050 0.025 0.050 0.025
Max. Layer Count 52 70 60 70+
Min. Core Thickness (sig-sig) 0.06 0.06 0.06 0.05
Min. Drill Size (Through Hole) 0.12 0.10 0.10 0.10
Min. Drill Size (Blind/Buried) 0.12 0.10 0.10 0.075
Backdrill (diameter) TH diameter + 0.15 TH diameter + 0.10 TH diameter + 0.10 TH diameter + 0.10
Backdrill (dielectric depth required) ±0.15 ±0.12 ±0.12 ±0.11
Aspect Ratio (Drill Size) 24:1 30:1 30:1 31:1
Trace Width/Space (IL) 0.050/0.070 0.040/0.060 0.050/0.060 0.040/0.050
Trace Width/Space (OL) 0.090/0.100 0.050/0.080 0.050/0.080 0.050/0.075
Min. Via Pad Size drill + 0.15 drill + 0.09 drill + 0.125 drill + 0.09
Min. Anti Pad Size drill + 0.33 drill + 0.15 drill + 0.33 drill + 0.12
Padless Yes Yes Yes Yes
Drill to Metal [D2M] 0.165 0.075 0.16 0.07
Registration 0.05 0.028 0.05 0.02
Impedance Control (SE) +/- 7% +/- 5% +/- 7% +/- 5%
Impedance Control (DI) +/- 7% +/- 5% +/- 7% +/- 5%
PTH fill, Pad on Via t4.0 - 0.20 drill t5.3 - 0.20 drill t4.0 - 0.20 drill t5.8 - 0.20 drill
Sequential Lamination 22L + 22L above prod level 24L + 24L above prod level
Buried/Blind Vias Mechanical & Laser Mechanical & Laser Mechanical & Laser Mechanical & Laser
Laser Via Design Production Proto Production Proto
HDI Type I, II, III Type I, II, III Type I, II, III Type I, II, III
Min. Laser Diameter 0.13 0.10 0.13 0.10
Max. Laser Diameter 0.35 0.35 0.35 0.35
Max. Laser Depth 0.15 0.26 0.2 0.26
Min. Laser Depth 0.04 0.03 0.04 0.03
Laser Via Aspect Ratio (depth:dia) 0.70:1 0.75:1 0.75:1 0.75:1
Laser Pad Size (IL) drill + 0.15 drill + 0.12 drill + 0.15 drill + 0.12
Laser Pad Size (OL) drill + 0.15 drill + 0.12 drill + 0.15 drill + 0.12
Max. Working Panel Size 610x510 610x660 610x510 610x660
Yamamoto Honjo Materials 2019
Yamamoto Honjo Materials 2019 (cont’d)
Advanced Technology Semiconductor Test [0.65 - 0.35 mm BGA]
Basic Common Attributes – Registration is critical1. Layer to Layer < 30 um [pass]2. Drill Deflection < 35 um [pass]3. Drill size 0.15 mm [6 mils]; & 0.1 mm [4 mils]4. AR = 25:15. 0.35 mm BGA Pitch in DOE now
Automatic Test Equipment – Semiconductor, Auto Market
Advanced Technology Semiconductor Test[< 0.65 mm BGA]
Basic Common Attributes – Registration is critical1. Layer to Layer < 30 um [pass]2. Drill Deflection < 35 um [pass]3. Drill size 0.15 mm [6 mils]4. AR = 25:15. 0.35 mm BGA Pitch in DOE now
HEROBU - Yamo 12.18.13
Type I Linecard/1.0 mm BGA ~ LinecardHigh Speed Router/Data Center Applications
uVia L1-L2 Skip Via L1-L3
uVia L29-L30 Skip Via L28-L30
VIPPO w/ Filled BDVIPPO
Basic Common Attributes1. 28 – 30 Layer typical; ~ .150 mil thick; M6, TU-872SLK2. 10 mil drill: 8 FHS, 20 ILP, 23.5 OLP, 28 AP, 15:1 AR3. uVia [4 mil drill; OL 20]; Skip Via [10 mil drill; OL 20, Capture 20]4. VIPPO, Backdrill both sides, BD Via Fill after BD5. Via qty ~ 55K [4-wire Kelvin testing for all vias]6. Backdrill qty ~ 9K7. Edge Plating8. 5 – 10 degree material rotations
Filled Via Post-BD
φ0.2 mm drill/VIPPO
Basic Common Attributes1. 28 – 30 Layer typical; ~ .128 mil thick; M6, TU-872SLK2. 16.5 x 21.5 in.3. 8 mil drill: 6 FHS, 16 ILP, 18 OLP, 26 AP, 18.75:1 AR4. VIPPO, Backdrill both sides, BD Via Fill after BD5. Via qty ~ 55K [4-wire Kelvin testing for all vias]6. Backdrill qty ~ 9K7. Edge Plating8. 5-10 degree material rotations
Type II Linecard/0.8 mm BGA [Linecard]High Speed Router/Data Center Applications
.008” Drill required
due to packaging
density and improved
SI performance
Design Rule [mm] [in]
Material Megtron 6
Board Size 443 x 752 17.45 x 29.63
10 Degree Rotation Yes
Layer 48
Thickness 7.62 0.300
Via Drill Size 0.45 0.018
FHS 0.356 0.014
Aspect Ratio 16.9
NPTH Air-Via 0.45 0.0158
NPTH Air-Via Qty 33874
Backdrill Depths 20
Backdrill Qty 15115
Z-Axis Control [+/-] 0.06 0.0025
Minimum D2M 0.34 0.013
Max Cu - Drill Shift 0.137Spec: 0.0054 [actual
< .003 ]
Signal Cu to NPTH 0.17 0.007
PTH to NPTH 0.25 0.010
SE Impedance 55Ω +/-10%
Diff Impedance 110Ω +/-10%
Advanced Technology BackpanelsHigh Speed Applications, High Aspect Ratio Plating, Advanced registration, Precision Z-Axis Control Backdrill
uDrill Sizes: .004 + .006 mils [resharpened at Yamamoto]
Yamamoto DongGuan Electronics Technology Co., LtdChina Lower Cost Model with Japan Oversight
450K sq’ft ~ New Facility opened in 2007• Located in Dongguan in between Guangzhou and Shenzen
Airports• 3 hrs North of Hong Kong• Std. Shipping every Tuesday & Friday• Current Capacity = 30K M2/month; ~100K working panels
High Mix-Low Volume OKFactory Automation - controllersMedicalAutomotive – LED Lighting
Yamamoto Dongguan Electronics ~ Technology Roadmap
Yamamoto Dongguan Materials 2019DongGuan Yamamoto Laminates
Category Manufacturer Material Name TypeDk Df Tg Td
UL1 Mhz 1 Ghz 2 Ghz 10 Ghz 1 Mhz 1 Ghz 2 Ghz 10 Ghz TMA DSC TGA
FR-4.0 &FR-4.1
FR-4.0FR-4.1
ShengYi
S1141 FR-4.0 UV Blocking(common) 4.55 4.21 4.17 4.09 0.014 0.017 0.017 0.019 130 140 310 Y
S1000H FR-4.0 Low CTE&mid-Tg 4.9 - - - 0.011 - - - - 155 335 Y
S1150G FR-4.1 Halogen Free&mid-Tg 4.8 4.5 - - 0.009 0.011 - - - 155 355 Y
NanYa
FR-4-86(UV) FR-4.0 UV Blocking(common) 4.5-4.7 4.0-4.2 - - 0.015-0.020 0.012-0.014 - - - 135 310 Y
NP-140TL FR-4.0 UV Blocking(common) 4.2-4.4 3.8-4.0 - - 0.015-0.020 0.012-0.014 - - - 140 310 Y
Panasonic
R-1766 FR-4.0 UV Blocking(common) 4.6 4.3 4.3 - 0.016 0.016 0.016 - 140 140 300 Y
R-1755EFR-4.0 (Low CTE&Excellent heat resistance&Excellent CAF)
5.0 4.6 4.6 4.5 0.014 0.014 0.015 0.019 133 133 370 Y
R-1566W FR-4.1 Halogen Free&mid-Tg 5.2 4.6 4.6 4.6 0.010 0.010 0.012 0.018 145 148 350 Y
Hitachi
MCL-E-67 FR-4.0 UV Blocking(common) 4.7-4.8 4.2-4.3 4.0-4.2 - 0.013-0.017 0.018-0.020 0.019-0.021 - 120-130 125-135 300-320 Y
MCL-BE-67G FR-4.1 Halogen Free&mid-Tg 4.8-5.0 4.3-4.5 4.3-4.5 - 0.006-0.007 0.009-0.010 0.010-0.012 - 140-150 - 340-350 Y
ITEQ
IT-140TC FR-4.0 UV Blocking(common) 4.68 4.33 4.26 4.16 0.015 0.017 0.018 0.02 125 135 320 Y
IT-158TC FR-4.0 UV Blocking(common) 4.72 4.37 4.25 4.08 0.015 0.016 0.017 0.019 140 150 340 Y
FR-4.0 (High Tg)
FR-4.0
ShengYi S1000-2MFR-4.0 Low CTE,Excellent thermal resistance &Hi-Tg
4.8 - - - 0.013 - - - - 180 345 Y
Panasonic R1755VFR-4.0 Low CTE,Excellent thermal resistance &Hi-Tg
4.7 4.4 - - 0.015 0.016 - - 165 173 N/A Y
Hitachi MCL-E679FFR-4.0 Low CTE,Excellent thermal resistance &Hi-Tg
4.8-5.0 4.5-4.7 4.5-4.7 - 0.008-0.010 0.013-0.015 0.014-0.016 - 160-170 - 340-360 Y
ISOLA(No UL Approval)
370HRFR-4.0 Low CTE,Excellent thermal resistance &Hi-Tg
4.24 4.17 4.04 3.92 0.015 0.0161 0.021 0.025 - 180 340 N
FR-408HRFR-4.0 HSD ( Low CTE,Excellent thermal resistance &Hi-Tg)
3.72 3.69 3.68 3.65 0.0072 0.0091 0.0092 0.0095 - 190 360 N
CEM-3
CEM-3
ShengYi S2131 Conventional,UV Blocking 4.5 - - - 0.016 - - - - 130 300 Y
Matsushita R1786 High CTI-600 4.5 4.5 - - 0.015 - - - - - N/A Y
Sumitomo ELC-4972R&S High CTI-600 4.5 - - - 0.02 - - - - 120 N/A Y
Thank you!