features - configurations - specifications · 2016-05-26 · getman scalers are a critical...
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SCALER PRODUCT CATALOGFEATURES - CONFIGURATIONS - SPECIFICATIONS
Mechanized Scaling:Safety and Productivity
Getman has been focused on providing safe, productive equipment for underground scaling operations since we designed the industry’s first mechanical scaler over 40 years ago. Today we remain the industry leader for underground mechanical scalers.
Miner safety comes first, and Getman’s line of mechanical scalers offer the safest and most productive solutions available for the harsh underground mining environment.
Getman scalers are a critical component of underground operations where falling material can result in miner injury or equipment damage. Scaling during the production cycle and in a maintenance capacity is vital to protecting safety underground.
Getman scalers are designed and built to perform all scaling operations required in the mining process. We build to the highest standards of quality, durability and longevity associated with the Getman brand.
Table of Contents
Dedicated Scaler 6SafetyCost and Productivity
Purpose-Built Design 7Machine LayoutScaling ToolsScaling Boom
Narrow Section Scaler 8S3120 Scaler
S300 Scalers 10Scaler S320Scaler S324Scaler S330
Getman Corporation assembled this catalog with the intention of passing along the most accurate information possible, however this document shall not be binding in any way and shall be considered informational only. Getman reserves the right to make changes to the specifications herein at any time and without further notification.
Scaler Technical FeaturesENGINE
• Tier III Engine › Mercedes Benz OM904LA, 129 kW (173 hp) @2200rpm › Cummins QSB4.5L, 127 kW (170 hp) @2200rpm
• Donaldson Dry Dual Element Air Cleaner• Catalytic Exhaust Purifier with Muffler• 24V 100A Alternator• 227L (60 gal) Fuel Capacity
FULL REVERSING POWERSHIFT TRANSMISSION• Dana 32000, 3-Speed Transmission• 4-Wheel Drive
AXLES AND TIRESS3120
• Planetary Drive Axles, Kessler• Mine Service Tires : 12.00x20-28PR
S300 SERIES• Planetary Drive Axles, Deere 1200 TMII• Mine Service Tires : 12.00x24-16PR
INDEPENDENT BRAKING SYSTEMS• Service Brakes: Fully Hydraulic Wet Disc Brakes on Each Axle• Secondary Brake: Spring Applied, Hydraulic Released Wet Disc• Automatic Secondary Brake Application Upon Loss of Brake
Accumulator Pressure, Transmission Pressure or Electrical Power
ARTICULATED STEERING• Tapered Roller Bearings Inside Articulation Joint• Two Double-Acting Steering Cylinders
HYDRAULIC SYSTEM• Closed Center Hydraulic Circuits with Piston Hydraulic Pump
INSTRUMENTS AND ELECTRICALS3120
• Multi-Function Color Display Monitor with Full Instrumentation and Backlit Keypad
• CAN-based Continuous Monitoring, Control and Diagnostics for Optimum Engine, Drivetrain and Braking Performance
• On-Screen Alarms and Troubleshooting• Lockable Battery Master Disconnect Switch• LED lighting package: two 4500 lm front headlights, two 900 lm
rear headlights, two 4500 lm canopy headlights, four 4500 lm boom working lights
• Point-to-Point Wiring System, Fully Sealed and Self-Extinguishing
S300 SERIES• Full Instrumentation, Including Engine and Transmission Gauges,
Voltmeter and Hour Meter• Lockable Battery Master Disconnect Switch• 140W Light Housings with Two (2) 70W Halogen Bulbs in Each: 2
Lights in Front, 2 Lights in Rear• Sealed and Oil Resistant Wiring System Including Fully Sealed
Connectors• Instrumentation and Associated Switches Mounted in Sealed
Electrical Box
OPERATOR STATION• Three-Point Contact for Entry and Exit• ROPS/FOPS Certified Canopy
› Open Operator’s Compartment › Enclosed Cabin with Heater and Air Conditioner
• Mechanical Suspension Seat• Elevated Operator Position and Angled-View for Unobstructed
Line-of-Sight
STANDARD EQUIPMENT• Audio Backup Alarm, Variable Output from 87-112 dBA• One 2.3kg (5lb) Fire Extinguisher• Ansul Fire Suppression System (Ansul LTA-101-30) Tied to Engine
Shutdown• White Epoxy Finish Paint
WARRANTY• 1 Year/2,000 Hour Standard Warranty• 5 year/10,000 Hour Warranty on Frame
« The more widespread use of purpose designed and built mechanised scaling units is encouraged. These robust units have been specifically designed for heavy duty work in the hazardous role of removing potentially unstable blocks from wide and/or high excavations. The use of mechanised scaling equipment should be an integral part of the mining cycle.
The over-reliance on development jumbos to perform up to three unit operations in the mining cycle for which they were not designed, ie charging-up, scaling and rock bolting, should be recognised as lacking the necessary operational flexibility for efficient high speed development advance. Rock fall damage to these high capital cost items of equipment can halt mining advance with adverse implications for contract payments. »
UNDERGROUND BARRING DOWN AND SCALINGGovernment of Western Australia
Department of Industry and Resources
4
5
Dedicated Scaler
SAFETY
Scaling is one of the more hazardous underground mining processes. Scaling activities are frequently performed in areas with unsupported back, rib and face rock surfaces. Inherent in the process of scaling is the presence of loose material that can dislodge from the rock surface and injure workers or damage mining equipment. Because of the dangers, proper mechanized scaling methods and equipment are critical to safety and productivity in the mining process. Getman purpose-built scalers are designed and built to perform rigorous scaling activities safely and effectively. Dedicated scaling machines incorporate specific features designed to protect the scaler operator that may not be present in non-scaling equipment.
COST AND PRODUCTIVITY
Rock drill rigs are NOT designed specifically for scaling, and when used during scaling operations significant damage and downtime can result from rock falls and improper utilization of the drilling rig machine. Using drill rigs as scaling machines can result in direct and indirect costs including:
• Unnecessary overuse of drill consumables, including: bits, rods, couplings and adaptors• Excessive boom maintenance caused by rock fall damage• Decreased productivity as a result of drill rig down time caused by rock fall damage• Reduced development advance or production tonnage caused by improper drill rig utilization or down time
The use of a dedicated mechanized scaler unit avoids the costs associated with drill rig scaling. The efficiency and productivity of dedicated and purpose-built scalers allows for more complete and efficient scaling operations, and minimizes lost time resulting from the introduction of additional equipment to the mining cycle.
Finally, in multiple heading situations it is possible to use numerous pieces of equipment simultaneously in different headings and stages of the production cycle. Dedicated mechanical scalers enable utilization of drill rigs in different headings while the mechanical scaler performs scaling functions, increasing drill rig utilization.
6
Purpose-Built Design
SCALING TOOLS
PICK• Equipped with a replaceable tooth and operated with a dual-acting
hydraulic cylinder• Capable of up to 8,165kg (18,000lbs) prying force • Internal gear rotator provides up to 180° of rotation• Multiple pick variations available depending on scaling heights
HAMMER• Up to 678N·m (500ft·lb) force at a range of 1,000 to 1,250 blows per
minute
SCALING BOOM
• High-strength, reinforced 500mm x 500mm rectangular section, telescopic boom
• Roller tracking system that captures the inner boom section › Six (6) robust eccentric roller bearings which can be adjusted
quickly without any disassembly › Inner boom sections stay centered to avoid rubbing contact
• Boom extension cylinders located inside the boom to minimize damage and wear
• Replaceable bushings in main boom pivot• Hydraulic hoses are supported below boom to minimize
exposure to falling rock• Falling material over the boom is deflected to the ground
instead of sliding down the length of the boom• Three versions (20ft, 24ft, 30ft) to optimize boom reach and
coverage for the actual dimensions of galleries (CSS only available with 20ft boom)
PICK
HAMMER
VERTICALROTATION
MACHINE LAYOUT
1. The operator compartment is located at the far rear of the machine, maximizing the distance between the operator and the scaling zone and optimizing the line of site to the scaling area.
2. The strong ROPS/FOPS canopy protects workers in the event of roof cave or rock fall.
3. The operator’s compartment is rubber-mounted and contains a mechanically-suspended seat, further reducing the transfer of shock loads to the operator.
4. All daily maintenance and service is performed from ground level.
5. Getman Scalers are inherently stable and do not require outriggers, allowing for faster setup and evacuation of the scaler. This significantly reduces stress on the frame and improves operator comfort by transferring shock loads through the rubber tires rather than the steel frame.
6. The heart of the hydraulic system is two pressure-compensating, load-sensing pumps. These units dramatically reduce heat generation and deliver smooth, predictable flow, enabling peak performance with simultaneous operation of boom and tool functions.
7. Front push blade (optional on S300 series) allows loose material to be moved out of the scaling area, and avoids the need for additional equipment during the scaling process.
7
60°
LATERALROTATION
1
2
53
4
6
7
Narrow Section Scaler
The Getman S3120 Scaler provides unsurpassed safety and productivity when scaling in drift settings narrower than 5.5m (18ft). The turret-mounted boom allows the articulated S3120 chassis to remain straight during scaling operations. This enables scaling in narrow drifts and stopes, while the rear-mounted operator station keeps the operator far removed from the scaling area.
The Getman S3120 drives value through purpose-built design that minimizes operating costs, maximizes uptime, and removes loose material quickly and efficiently to enhance miner safety.
DESIGN• Hydrodynamic drive components for greater maneuverability • Boom turret allows 50° of slewing range to scale ribs in
narrow sections• Designed for galleries up to 5.5m (18ft) wide and 7.0m (23ft)
high• Front push blade ensures machine stability while scaling• When shifting the transmission into reverse the push blade
automatically lifts for emergency evacuation
OPERATOR SAFETY AND COMFORT• Ergonomically designed operator compartment and controls
provide safety and productivity through increased comfort and efficiency
• The operator compartment is mounted on vibration-isolating rubber pads
• The mechanical suspension seat features adjustable lumbar support, head rest, suspension level and fore & aft positioning to prevent worker fatigue and injury
• Full instrumentation in a color display screen for easy monitoring and all switches logically grouped
• Precision electric joysticks actuate all boom and tool functions (boom up/down, boom in/out, tool up/down, tool rotation left/right) and steering
• Operation of the optional hydraulic hammer is controlled by a button on the side of the joystick
• Joysticks are mounted on the seat armrests with sliding adjustments to ensure a comfortable reach
OPTIONS• Hydraulic hammer with isolated hydraulic system to prevent
main-system contamination• 90° rotating seat providing optimum forward facing scaling
position and side facing reverse-tramming position for improved visibility, safety and comfort (see below)
8
Optional Rotating SeatScaling Position
Optional Rotating SeatTramming Position
NARROW SECTION SCALER
Gross Vehicle Weight: 22,000 kg (48,500 lbs)
3.5m (11.5ft) Minimum Optimal Drift Width for Scaling
Lateral Coverage
Optimal Roof Coverage Optimal Rib Coverage
S3120 Max Speed (QSB4.5L Engine)
Level Grade 18.1 km/h 11.3 mph
15% Grade 7.2 km/h 4.5 mph
S3120 Max Speed (OM904LA Engine)
Level Grade 16.1 km/h 10.1 mph
15% Grade 7.7 km/h 4.8 mph
9
S324
CSS
S320 S330
1M
2M
3M
4M
5M
6M
0M
7M
8M
1M2M3M4M5M6M 0M
-1M
1M
2M
3M
4M
5M
6M
0M
7M
-1M
1M2M3M4M5M 0M
1M
2M
3M
4M
5M
6M
0M
7M
8M
-1M
1M2M3M4M5M6M 0M 1M2M3M4M5M6M 0M7M8M9M
1M
2M
3M
4M
5M
6M
0M
-1M
-2M
-3M
30°
25°
40°
30°
30°
OPTIMALRIB COVERAGE
0M
1M
2M
3M
4M
5M
6M
7M
8M
9M
6M5M4M3M2M1M0M
OPTIMALROOF COVERAGE
0M
1M
2M
3M
4M
5M
6M
7M
8M
9M
6M5M4M3M2M1M0M
S300 Scalers
Getman’s S300 Mechanical Scalers offer unmatched safety and productivity in drift settings 5.5m wide and above. The S300 series is comprised of three models with boom lengths from 6.1m to 9.15m (20ft to 30ft), ensuring optimal coverage with back heights ranging from 3m to 9m (9ft-10in to 29ft-6in).
All Getman S300 Scalers are purpose-built to drive safety, productivity, and efficiency during underground scaling operations.
DESIGN• Hydrodynamic powershift transmission • Static-mounted boom eliminates high-maintenance turntable
assemblies• Stabilizers are not required in any scaling setting• Designed for galleries from 5.5m (18ft) wide and from 3m to
9m (9ft-10in to 29ft-6in) height• Scaling brake package engages the spring-applied wet disc
wheel brakes and locks the oscillating axle in position for enhanced stability
• When truck articulation is repositioned, axle brakes are partially released to reduce tire scuffing, and the oscillating lock is momentarily released
OPERATOR SAFETY AND COMFORT• Ergonomically designed operator compartment and controls
enhance safety and productivity through increased comfort and efficiency
• Operator compartment mounted on vibration isolating rubber pads
• Mechanical suspension seat features adjustable lumbar support, head rest, suspension level and fore & aft positioning to prevent worker fatigue and injury
• Tilting/telescopic steering column with an electric powershift transmission control conveniently mounted on the steering column
• All gauges clustered for easy monitoring and all switches logically grouped
OPERATOR SAFETY AND COMFORT (cont.)• Joysticks mounted on the seat armrests with sliding
adjustments to ensure a comfortable reach• Precision electric joysticks actuate all boom and tool functions
(boom up/down, boom in/out, tool up/down, tool rotation left/right)
• Operation of the optional hydraulic hammer is controlled by a button on the side of the joystick
• Boom swing is accomplished, during scaling, with foot pedals that are activated when the scaling brake is set
OPTIONS• Hydraulic hammer• Front push blade
10
Optional Front Push Blade
SCALER S320
Gross Vehicle Weight: 17,700 kg (39,000 lbs)
5.5m (18ft) Minimum Recommended Drift Width for Optimal Scaling
S320 Max Speed (QSB4.5L Engine)
Level Grade 17.6 km/h 10.9 mph
15% Grade (2nd gear) 8.7 km/h 5.4 mph
S320 Max Speed (OM904LA Engine)
Level Grade 14.5 km/h 9.0 mph
15% Grade (3rd gear) 9.1 km/h 5.7 mph
Optimal Roof Coverage Optimal Rib Coverage
Lateral Coverage
11
OPTIMALROOF COVERAGE
0M
1M
2M
3M
4M
5M
6M
7M
8M
9M
10M
0M 1M 2M 3M 4M 5M 6M 7M
OPTIMALRIB COVERAGE
0M 1M 2M 3M 4M 5M 6M 7M0M
1M
2M
3M
4M
5M
6M
7M
8M
9M
10M
S324
CSS
S320 S330
1M
2M
3M
4M
5M
6M
0M
7M
8M
1M2M3M4M5M6M 0M
-1M
1M
2M
3M
4M
5M
6M
0M
7M
-1M
1M2M3M4M5M 0M
1M
2M
3M
4M
5M
6M
0M
7M
8M
-1M
1M2M3M4M5M6M 0M 1M2M3M4M5M6M 0M7M8M9M
1M
2M
3M
4M
5M
6M
0M
-1M
-2M
-3M
30°
25°
40°
30°
30°
SCALER S324
Gross Vehicle Weight: 19,300 kg (42,500 lbs)
6.7m (22ft) Minimum Recommended Drift Width for Optimal Scaling
Optimal Roof Coverage Optimal Rib Coverage
S324 Max Speed (QSB4.5L Engine)
Level Grade 17.6 km/h 10.9 mph
15% Grade (2nd gear) 8.1 km/h 5.1 mph
S324 Max Speed (OM904LA Engine)
Level Grade 14.5 km/h 9.0 mph
15% Grade (3rd gear) 8.1 km/h 5.1 mph
Lateral Coverage
12
OPTIMALROOF COVERAGE
0M
1M
2M
3M
4M
5M
6M
7M
8M
9M
10M
0M 1M 2M 3M 4M 5M 6M 7M 8M
S324
CSS
S320 S330
1M
2M
3M
4M
5M
6M
0M
7M
8M
1M2M3M4M5M6M 0M
-1M
1M
2M
3M
4M
5M
6M
0M
7M
-1M
1M2M3M4M5M 0M
1M
2M
3M
4M
5M
6M
0M
7M
8M
-1M
1M2M3M4M5M6M 0M 1M2M3M4M5M6M 0M7M8M9M
1M
2M
3M
4M
5M
6M
0M
-1M
-2M
-3M
30°
25°
40°
30°
30°
SCALER S330
Gross Vehicle Weight: 20,850 kg (46,000 lbs)
7.6m (25ft) Minimum Recommended Drift Width for Optimal Scaling
Optimal Roof Coverage Optimal Rib Coverage
S330 Max Speed (QSB4.5L Engine)
Level Grade 17.6 km/h 10.9 mph
15% Grade (2nd gear) 7.6 km/h 4.7 mph
S330 Max Speed (OM904LA Engine)
Level Grade 14.5 km/h 9.0 mph
15% Grade (2nd gear) 8.0 km/h 5.0 mph
Lateral Coverage
13
OPTIMALROOF COVERAGE
0M
1M
2M
3M
4M
5M
6M
7M
8M
9M
10M
11M
0M 1M 2M 3M 4M 5M 6M 7M 8M 9M
S324
CSS
S320 S330
1M
2M
3M
4M
5M
6M
0M
7M
8M
1M2M3M4M5M6M 0M
-1M
1M
2M
3M
4M
5M
6M
0M
7M
-1M
1M2M3M4M5M 0M
1M
2M
3M
4M
5M
6M
0M
7M
8M
-1M
1M2M3M4M5M6M 0M 1M2M3M4M5M6M 0M7M8M9M
1M
2M
3M
4M
5M
6M
0M
-1M
-2M
-3M
30°
25°
40°
30°
30°
SHOTCRETE SPRAYERS& REMIXERS
A64 PRODUCTION SUPPORT EQUIPMENT
COAL EQUIPMENT
Getman Corporation 59750 34th Avenue
Bangor, MI 49013 USA
Phone 1-269-427-5611 Fax 1-269-427-8781 www.getman.com
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