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CUTTING MACHINE SERVICE MANUAL FC3600 FC3600-UM-251-01-9370

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Page 1: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

CUTTINGMACHINE

SERVICE MANUAL

FC3600FC3600-UM-251-01-9370

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FC3600-UM-251-9370 ii

HISTORY OF REVISIONSNo. Date issued Description of revision Page Edition1 03.12.09 First Printing All 01

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FC3600-UM-251-9370 iii

CONTENTS

1. INTRODUCTION.............................................................1-1

1.1 Standard Specifications...................................................................................1-1

1.2 External Dimensions ........................................................................................1-2

2. Parts Identification and Functions ..............................2-1

2.1 Parts Identification and Functions..................................................................2-1

2.2 Tool head part identification and functions ...................................................2-2

2.3 Power interface part identification and functions .........................................2-3

3 Control panel .................................................................3-1

3.1 Control panel part identification and functions.............................................3-1

3.2 Menu Tree ..........................................................................................................3-3

4. Daily Maintenance.........................................................4-1

4.1 Daily Servicing and Maintenance....................................................................4-1

5. RECOMMENDED PARTS LIST .....................................5-1

6. LIST OF TOOLS .............................................................6-1

6.1 Tools ..................................................................................................................6-1

7. DISASSEMBLY AND REASSEMBLY ............................7-1

7.1 How to Replace the Corner Covers.................................................................7-1

7.2 How to Replace the Front Tray ........................................................................7-2

7.3 How to Replace the Rear Cover Assembly ....................................................7-4

7.4 How to Replace the Front Top Cover..............................................................7-6

7.5 How to Replace the Rear Top Cover ...............................................................7-6

7.6 How to Adjust the X-slider Tension.................................................................7-7

7.7 How to Replace the X-belt................................................................................7-8

7.8 How to Adjust the X-belt Tension..................................................................7-10

7.9 How to Replace the Y-belt..............................................................................7-11

7.10 How to Adjust the Y-belt Tension ..................................................................7-14

7.11 How to Adjust the X-drive Belt Tension........................................................7-17

7.12 How to Adjust the Y-drive Belt Tension ........................................................7-18

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FC3600-UM-251-9370 iv

8. ELECTRICAL ADJUSTMENTS......................................8-1

8.1 Part Locations in the Main Control Box .........................................................8-1

8.2 ELECTRICAL ADJUSTMENTS .........................................................................8-28.2.1 Updating the System Firmware.............................................................................................................. 8-2

8.2.2 Clearing the Non-Volatile RAM............................................................................................................... 8-4

8.2.3 Setting the Model Suffix.......................................................................................................................... 8-4

8.2.4 Sensor Test Mode.................................................................................................................................... 8-5

8.2.5 Control Panel Membrane Switch Test Mode ......................................................................................... 8-6

8.2.6 Adjusting the Pen Force ......................................................................................................................... 8-7

8.2.7 Adjusting the Home Position ................................................................................................................. 8-9

8.2.8 Adjusting the Distance Accuracy......................................................................................................... 8-10

8.3 DIP Switch Settings ........................................................................................8-12

9. TROUBLESHOOTING....................................................9-1

9.1 The Plotter Doesn’t Operate After Being Turned On.....................................9-1

9.2 During Cutting Operations...............................................................................9-1

9.3 Error Displays ...................................................................................................9-2

10. PARTS LISTS ...............................................................10-1

10.1 External Parts..................................................................................................10-1

10.2 Panel ................................................................................................................10-2

10.3 Control Panel ..................................................................................................10-3

10.4 Y-bar Assy .......................................................................................................10-4

10.5 Y-Energy Chain Parts .....................................................................................10-6

10.6 X-Drive Parts ...................................................................................................10-7

10.7 X-Slider Parts ..................................................................................................10-8

10.8 Main Control Box ............................................................................................10-9

10.9 Y-Slider Parts (T / O Type)............................................................................10-10

10.10 Y-Slider Parts (OT / TT Type) .......................................................................10-12

10.11 Y-Slider Rear Parts .......................................................................................10-14

10.12 Oscillation Unit .............................................................................................10-15

10.13 Status Indicator.............................................................................................10-16

10.14 Pen Block ......................................................................................................10-17

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FC3600-UM-251-9370 v

11. CIRCUIT DIAGRAMS ...................................................11-1

11.1 Main Board (1/23)............................................................................................11-1

11.2 Main Board (2/23)............................................................................................11-2

11.3 Main Board (3/23)............................................................................................11-3

11.4 Main Board (4/23)............................................................................................11-4

11.5 Main Board (5/23)............................................................................................11-5

11.6 Main Board (6/23)............................................................................................11-6

11.7 Main Board (7/23)............................................................................................11-7

11.8 Main Board (8/23)............................................................................................11-8

11.9 Main Board (9/23)............................................................................................11-9

11.10 Main Board (10/23)........................................................................................11-10

11.11 Main Board (11/23) ........................................................................................11-11

11.12 Main Board (12/23)........................................................................................11-12

11.13 Main Board (13/23)........................................................................................11-13

11.14 Main Board (14/23)........................................................................................11-14

11.15 Main Board (15/23)........................................................................................11-15

11.16 Main Board (16/23)........................................................................................11-16

11.17 Main Board (17/23)........................................................................................11-17

11.18 Main Board (18/23)........................................................................................11-18

11.19 Main Board (19/23)........................................................................................11-19

11.20 Main Board (20/23)........................................................................................11-20

11.21 Main Board (21/23)........................................................................................11-21

11.22 Main Board (22/23)........................................................................................11-22

11.23 Main Board (23/23)........................................................................................11-23

11.24 Carriage Relay Board ...................................................................................11-24

11.25 Control Panel Relay Board ..........................................................................11-25

11.26 Pen Board......................................................................................................11-26

11.27 Rear Sensor Board .......................................................................................11-27

11.28 X Relay Board ...............................................................................................11-28

11.29 Y Relay Board ...............................................................................................11-29

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FC3600-UM-251-9370 1-1

1. INTRODUCTION

1. INTRODUCTION

1.1 Standard SpecificationsItem FC3600-120

Control X/Y drive system Digital servo drive systemZ-axis Digital servo (repeat cutting/half-cutting supported)R-axis Digital servo drive system

Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)Z 30 mm

Loadable media width 1,400 mm (Y-axis direction)Plotting/cutting force Plotter pen 2.9 N (300 g)

Cutter pen 4.9 N (500 g)Tool holder 49.0 N (5,000 g)Oscillation 49.0 N (5,000 g) (media penetration force)Creasing tool 49.0 N (5,000 g)

Head *1 T (2P) Pen holder + tool holderTT (3P) Pen holder + tool holder + tool holderO (2P) Pen holder + oscillation unit or tool holderOT (3P) Pen holder + oscillation unit or tool holder + tool holder

Media-securing system Vacuum/tape affixingMaximum cutting speed 600 m/sPrecision *2 Distance precision ±0.1 mm or 0.1% of the traveling distance, whichever is

greaterRepeatability precision ±0.1 mmPerpendicular precision 0.5 mm/900 mm

Internal memory 2 MBInterfaces RS-232C, Centronics, and USB (ver 1.1)Bundled software Windows driver, plug-in (Win/Mac), and CAD utilityPower supply 100 to 120, 200 to 240 V AC, 50/60 HzPower consumption 300 VA or lessEnvironmental conditions Operating environment 15°C to 35°C, 40% to 70% RH (non-condensing)

Guaranteed precision 20°C to 30°C, 40% to 70% RH (non-condensing)External dimensions 1,570 mm (W) x 2,188 mm (D) x 1,145 mm (H)

1,622 mm (W) x 2,188 mm (D) x 1,277 mm (H) (including

status indicator)Weight Approx. 250 kg (including stand)

*1: The pen holder supports the plotter pen or cutter pen. The tool holder supports fixed-blade cutting or use

of the creasing tool.

*2: As verified under Graphtec-designated conditions

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FC3600-UM-251-9370 1-2

1. INTRODUCTION

1.2 External Dimensions

FC3600-120

Unit: mmDimensional precision: �5 mm

1570

1622

2188

1145 1277

�10

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FC3600-UM-251-9370 2-1

2. PARTS NAMES and FUNCTIONS

2. Parts Identification and Functions

2.1 Parts Identification and Functions

Y bar

Status indicator

Tool head

Control panelTray

Power interface

Emergency stop button

Power indicator

Monitor for CCD camera(optional)

Cutting mat

Tool head : See page 1-5 for tool head part identification and functions.

Control panel : Used to control the FC3600 and to specify various settings.

See page 1-7 for control panel part identification and functions.

Power interface : See page 1-6 for power interface part identification and functions.

Status indicator : Indicates the FC3600 status using lights and sounds.

Flashing red : Error

Steady yellow : Initialization when

turned on

Flashing yellow : In use

Steady green : Power on

Y bar : Holds the tool head (with tangential head and pen block);

moves left/right

Cutting mat : The medium is loaded here for cutting (plotting).

Emergency stop button : Press to stop the FC3600 in an emergency

Power indicator : Remains lit to indicate that the FC3600 is on

Tray : Used to store tools and parts not in use

Monitor for the CCD camera (optional) : Monitor equipped when an optional CCD camera is installed

VOL.

Warning soundadjustment knob

Steady or flashing yellowSteady green

Flashing red

updown

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FC3600-UM-251-9370 2-2

2. PARTS NAMES and FUNCTIONS

2.2 Tool head part identification and functions

The four types of tool heads are specified below.

OT Type TT Type O Type T Type

Protective cover

CCD camera (optional)

Tangential head 1 (T1)

Tangential head 2 (T2)

Tool holder

Stopper

Stopper

Oscillation unitSpring pressure adjuster

Pen block

Pen holder

Oscillation unit/tool holderTool holder Oscillation unit/

tool holderTool holderTool holder Tool holder

Pen block : Drives the pen holder up and down

Pen holder : Holds the cutter pen or plotter pen

Spring pressure adjuster : Adjusts the load balance of the tangential head in accordance

with the use of the tool holder or oscillation unit

Tangential heads (1 and 2) : Drives the cutting tool (or creasing tool) up and down. In the

figure above, tangential head 1 (T1) is shown at the right and

tangential head 2 (T2) at the left.

Tool holder : Holder used with the cutting tool (or creasing tool)

Oscillation unit (OT/O type only) : Unit that vibrates the cutter blade vertically for cutting

Stopper : Metal fixture that affixes the tool holder or oscillation unit to the

tangential head

Protective cover : Cover to prevent cutting injuries caused by the blade

CCD camera (optional) : Digital loupe to ensure precise alignment

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FC3600-UM-251-9370 2-3

2. PARTS NAMES and FUNCTIONS

2.3 Power interface part identification and functions

MONITORREMOTE OPTION PARALLEL RS-232C

OSC

1

32 4

AC line inlet

Power switch

RS 232C serialinterface connectorOscillation control knob

USB connector

Remote control connector Option connectorMonitor connector

Centronics parallelinterface connector

AC line inlet : Connector for connecting the power cord

Power switch : Turns the FC3600 on and off

Oscillation control knob (O or OT type only) : Adjusts the oscillation tool frequency. Turn the knob to a higher

number setting for faster oscillation.

OSC

1

32 4 Faster oscillation

Slower oscillation

Centronics parallel interface connector : Used to connect a Centronics cable

RS-232C serial interface connector : Used to connect an RS-232C serial cable

USB connector : Used to connect a USB cable

Monitor connector : Used to connect a monitor cable when an optional CCD camera

is installed

Remote control connector : Used to connect to a remote controller

Option connector : An accessory connector used to connect optional devices

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FC3600-UM-251-9730 3-1

3. OPERATIONS

3 Control panel

3.1 Control panel part identification and functions

POWERPROMPT

FORCE

SPEED

OFFSET

QUALITY

F1

F2

F3

F4

Indicator Lamps

POWER : The POWER lamp remains lit (green) while the FC3600 is on.

PROMPT : The PROMPT lamp illuminates when the FC3600 receives data outside the effective

operating area.

Function Keys

F1 : When the FC3600 is paused, press the F1 key to select a function in MENU

mode. When the FC3600 is online, press F1 to select Cutter Conditions number

1. After pressing the CONDITIONS key, use F1 to adjust the cutting FORCE.

F2 : When the FC3600 is paused, press the F2 key to select a function in MENU

mode. When the FC3600 is online, press F2 to select Cutter Conditions number

2. After pressing the CONDITIONS key, use F2 to adjust the cutting SPEED.

F3 : When the FC3600 is paused, press the F3 key to select a function in MENU

mode. When the FC3600 is online, press F3 to select Cutter Conditions number

3. After pressing the CONDITIONS key, use F3 to adjust the cutting OFFSET.

F4 : When the FC3600 is paused, press the F4 key to select a function in MENU

mode. When the FC3600 is online, press F4 to select Cutter Conditions number

4. After pressing the CONDITIONS key, use F4 to adjust the cutting QUALITY.

POSITION Keys

Use the POSITION keys to change the setting values shown in various menu displays

or to move the tool head. When a POSITION key is initially pressed, the tool head

moves only the specified distance. If the key is held down, the tool head moves more

quickly.

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FC3600-UM-251-9730 3-2

3. OPERATIONS

Menu Keys

CONDITIONS key : For changing the cutting conditions shown on the FC3600 display panel

NEXT PAGE key : For proceeding to the next menu page in MENU mode when the FC3600 is paused.

PAUSE key : For pausing and entering MENU mode to set functions in various menus. Pressing

this key once pauses the display, as shown by a green indicator. Pressing it again

cancels MENU mode and turns off the indicator. If the FC3600 receives data after

this key is pressed, it will temporarily store the data in the data buffer.

ENTER key : Confirms and stores the selected settings. While the display is paused, the FC3600

can be reset by pressing the ENTER and ORIGIN keys simultaneously.

STOP key : Stops FC3600 operations

ORIGIN key : Changes the position of the coordinate system origin point

COPY key : Copies data stored in the data buffer for output

TEST key : For testing whether the cutting conditions are suitable for the medium. Also used for

testing following adjustment of the creaser or cutter blades.

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FC3600-UM-251-9730 3-3

3. OPERATIONS

3.2 Menu Tree

NEXT PAGE

NEXT PAGE

NEXT PAGE

NEXT PAGE

PAUSE F1

F2

F3

F4

F1

F2

F2

F4

F2

F4

F3

F4

F1

F2

F3

F4

F1

F2

F3

F1

F2

F3

F4

F1

F2

F3

F4

F1

F2

F3

F4

Select Cutter Conditions number 1

Select Cutter Conditions number 2

Select Cutter Conditions number 3

Select Cutter Conditions number 4

ADJ. TOOL TOOL OPT.

ADJ. R

T. DIR

ADJ. C

ROTATE

THICK

MIRROR

SORT

F1

F2

F3

F4

KEY OPT.

OPTION1

TOOL COND

OPTION2

F1

F2

F3

F4

MOVE SPD

OFST FCE

OFST ANG

STP PASS

F1

F2

F3

F4

START FCE

L UNIT

DIST ADJ

TEST

F2

F3

F4

TOOL NO.

ADJ. POS

CUT LINE

C. BUFFER

TOOL U/D

CHG. TOOL

INTERFACE

AREA

FUNCTION

AXIS ALIGN

CUT WAIT

DOWN SPD

UP HEIGHT

UP SPD

SHORT L.

T-CUT H

CUT OPT.

RS-232C

COMMAND

AXIS

4-POINT

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FC3600-UM-251-9730 4-1

4. DAILY MAINTENANCE

4. Daily Maintenance

4.1 Daily Servicing and Maintenance

Prior to Extended Disuse

(1) To keep the rail lubricated, fully slide the Y bar back and forth two or three times approximately every

two weeks.

(2) Additionally, slide the tangential heads up and down through all positions every two or three weeks.

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FC3600-UM-251-9730 4-2

4. DAILY MAINTENANCE

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FC3600-UM-251-9730 5-1

5. RECOMMENDED PARTS LIST

5. RECOMMENDED PARTS LISTNo. Part No. Description Q'ty Remarks1 500051658 X-Motor 12 771823610 Y-Motor 13 771823630 Z-Motor 14 791823703 R1-Motor 15 791823704 R2-Motor 16 771823640 X-Home Sensor Assy 17 771823650 Y-Home Sensor Assy 18 771823660 Z-Home Sensor Assy 19 791823701 R-Home Sensor Assy 110 687001210 Power Supply (PS9064) 1 Same as JX200011 500051670 Power Supply for X and Y motors 1 ADA600F-4812 771823500 Main Board Assy 113 791823700 Pen Block Assy for FC3600 114 791823702 OSC Assy 115 618233750 Y-Belt 1 250S2M1925LWC16 618232400 X-Belt 1 420S3M889LWC17 378110041 Z-Belt 1 100S3M30018 378034041 X-Motor Drive Belt 1 100S2M34019 378024041 Y-Motor Drive Belt 1 100S2M24020 682819060 Control Panel Switch Sheet 1 PR90506

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FC3600-UM-251-9730 6-1

6. LIST OF TOOLS

6. LIST OF TOOLS

6.1 ToolsNo. Tool Adjustment Item1 Colex gauge (force gauge) 500 gf Pen force adjustment2 Colex gauge (force gauge) 300 gf Pen force and belt tension adjustment3 Colex gauge (force gauge) 50 gf Pen force adjustment4 Cutter Pen (ø0.9 mm) Pen force adjustment5 Push-pull gauge 5 kg Belt tension adjustment6 Push-pull gauge 1 kg) Belt tension adjustment7 Glass scale (1000 mm) Distance adjustment8 Ceramic Pen (ø0.2 mm) Distance adjustment9 PC, Centronics I/F cable Firmware update, Gain adjustment10 Gain adjustment program Gain adjustment

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FC3600-UM-251-9370 7-1

7. DISASSEMBLY AND REASSEMBLY

7. DISASSEMBLY AND REASSEMBLY

7.1 How to Replace the Corner Covers

How to detach the corner covers

(1) Remove the two M4L6 binding head screws attaching the corner cover.

(2) Detach the corner covers.

M4L6 bindinghead screw

Right front corner cover

Left front corner cover

Right rearcorner cover

Left rearcorner cover

How to reinstall the corner covers

(1) Reattach the corner covers in the reverse order in which they were detached.

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FC3600-UM-251-9370 7-2

7. DISASSEMBLY AND REASSEMBLY

7.2 How to Replace the Front Tray

How to detach the front tray

(1) Detach the left and right front corner covers (see Subsection 7.1).

(2) Disconnect the relay cable connector in the left corner.

(3) Remove the five M4L8 binding head screws from the underneath of the unit.

M4L8 binding

head screw

(4) Remove the eight M4L16 cap screws attaching the front tray.

M4L16 cap screw

Front tray

M4L16 cap screw

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FC3600-UM-251-9370 7-3

7. DISASSEMBLY AND REASSEMBLY

How to reinstall the front tray

(1) Reattach the front tray in the reverse order in which it was detached.

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FC3600-UM-251-9370 7-4

7. DISASSEMBLY AND REASSEMBLY

7.3 How to Replace the Rear Cover Assembly

How to detach the rear covers

(1) Detach the left and right rear corner covers (see Subsection 7.1.1).

(2) Remove the ten M4L8 binding head screws attaching the rear under cover.

M4L8 binding

head screw

(3) Remove the five M4L8 binding head screws attaching the rear cover.

M4L8 binding

head screw

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FC3600-UM-251-9370 7-5

7. DISASSEMBLY AND REASSEMBLY

(4) Remove the six M4L8 binding head screws attaching the rear cover.

Slide down the rear cover assembly and insert the M4L16 cap screw into the lowest hole on the side

plate to hang the rear cover assembly as shown below.

You do not need to hang the rear cover on units produced in October 2003 or later.

M4L16 cap screw

Insert the M4L16 cap screw here tohang the rear cover assembly.

Insert the M4L16 cap screw here tohang the rear cover assembly.

(5) Disconnect the cables protruding from the bottom of the rear cover from the main control box.

(6) Detach the rear cover assembly.

How to reinstall the rear cover assembly

(1) Reattach the rear cover assembly in the reverse order in which it was detached.

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FC3600-UM-251-9370 7-6

7. DISASSEMBLY AND REASSEMBLY

7.4 How to Replace the Front Top Cover

How to detach the front top cover

(1) Detach the front tray (see Subsection 7.2).

(2) Remove the four M4L8 binding head screws attaching the front top cover.

(3) Detach the front top cover.

Front top cover

How to reinstall the front top cover

(1) Reattach the front top cover in the reverse order in which it was detached.

7.5 How to Replace the Rear Top Cover

How to detach the rear top cover

(1) Detach the rear cover (see Subsection 7.3).

(2) Remove the four M4L8 binding head screws attaching the rear top cover.

(3) Detach the rear top cover.

M4L8 binding head screw

Rear top cover

How to reinstall the rear top cover

(1) Reattach the rear top cover in the reverse order in which it was detached.

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FC3600-UM-251-9370 7-7

7. DISASSEMBLY AND REASSEMBLY

7.6 How to Adjust the X-slider Tension

How to adjust the front X-slider tension

(1) Detach the front tray and the front top cover (see Subsections 7.1, 7.2).

(2) Loosen the two M4L6 set-screws attaching the offset shaft.

M4L6 set-screw

M4L6 set-screw

Offset shaft

Front X-rail

Front X-slider

(3) Tighten the two offset shaft screws with a 1 kgcm torque screw driver in the direction shown by the white

arrows.

(4) Tighten the two M4L6 set screws attaching the offset bearing assembly.

(5) Attach the front tray and the front top cover.

How to adjust the rear X-slider tension

(1) Detach the rear cover and the rear top cover (see Subsections 7.3, 7.4).

(2) Loosen the four M4L6 set-screws attaching the offset shaft.

M4L6 set-screw

M4L6 set-screw

Offset shaft

Offset shaft

Rear X-rail

Rear X-slider

(3) Tighten the four offset shaft screws with a 1 kgcm torque screw driver in the direction shown by the white

arrows.

(4) Tighten the four M4L6 set screws attaching the offset shaft.

(5) Attach the rear cover and the rear top cover.

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7.7 How to Replace the X-belt

How to detach the X-belt

(1) If you are replacing the front X-belt, detach the front tray and the front top cover (see Subsections 7.1,

7.2).

If you are replacing the rear X-belt, detach the rear cover and the rear top cover (see Subsections 7.3,

7.4).

(2) Loosen the two M4L6 cap-screws attaching the X-idler pulley bracket.

M4L16cap screw

M4L6cap screw

X-idler pulley bracket

X-belt tension bracket

X-belt

(3) Loosen the two M4L16 cap-screws attaching the X-tension bracket.

(4) Remove the two M4L16 cap-screws attaching the X-belt stopper.

X-belt stopper

M4L16 cap screw

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7. DISASSEMBLY AND REASSEMBLY

How to reinstall the X-belt

(1) Reattach the X-belt in the reverse order in which it was detached.

(2) Perform the X-belt tension adjustment (see Section 7.8).

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7. DISASSEMBLY AND REASSEMBLY

7.8 How to Adjust the X-belt Tension

(1) If you are adjusting the front X-belt, detach the front under cover.

If you are adjusting the rear X-belt, detach the rear under cover.

Front under cover Rear under cover

(2) Loosen the two M4L6 cap screws attaching the X-tension bracket.

M4L16cap screw

M4L6cap screw

X-idler pulley bracket

X-belt tension bracket

X-belt

(3) Move the Y-bar to the end of the control panel side.

(4) Pull the X-belt 20 mm from the X-rail in the center of the X-belt using a force gauge with a wire.

The pull force should be 2.1 kg ±0.1 kg.

(5) Adjust the belt tension and alignment using the two M4L16 cap screws.

(6) Move the Y-bar though the entire area and make sure that the X-belt edge does not touch the X pulley

flange on the X-drive pulley. Adjust the two M4L16 cap screws attaching the X-idler pulley bracket to

align the X-belt to the X-idler pulley.

(7) Tighten the two M4L6 cap screws that hold the X-belt tension bracket.

(8) Spread a suitable quantity of screwlock adhesive 1401B on the two M4L6 cap screws and the two

M4L16 cap screws that hold the X-tension bracket.

(9) Reattach the other parts in the reverse order in which they were detached.

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7. DISASSEMBLY AND REASSEMBLY

7.9 How to Replace the Y-belt

(1) Remove the six M4L14 cap screws attaching the linear guides and the Y-belt stopper.

M4L14 cap screw for linear guides

M4L14 cap screw for Y-belt stopper

Tool Head

(2) Slide out the linear guides and the Y-belt stopper from the left side of the tool head.

Y-belt stopper

Y-bar

Linear guide Tool Head

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7. DISASSEMBLY AND REASSEMBLY

(3) Loosen the four M4L8 TP head screws attaching the Y-idler cover.

Y-idler cover

M4L8 TP head screw

Y-bar

(4) Detach the Y-idler cover.

(5) Loosen the four M4L6 cap screws attaching the Y-belt tension bracket.

M4L6 cap screw

M4L6 cap screw

M4L10 binding

head screw

Y-belt tension bracket

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7. DISASSEMBLY AND REASSEMBLY

(6) Loosen the two M4L10 binding head screws used to adjust the Y-belt tension.

(7) Loosen the two M4L10 cap screws attaching the Y-belt stopper base.

Y-belt stopper

Y-belt stopper base

M4L10 cap screw

Y-belt Y-belt

(8) Detach the Y-belt from the Y-belt stopper.

How to install the Y-belt

(1) Reattach the Y-belt in the reverse order in which it was detached.

(2) Perform the Y-belt tension adjustment (see Section 7.10).

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7. DISASSEMBLY AND REASSEMBLY

7.10 How to Adjust the Y-belt Tension

(1) Remove the six M4L14 cap screws attaching the linear guides and the Y-belt stopper.

M4L14 cap screw for linear guides

M4L14 cap screw for Y-belt stopper

Tool Head

(2) Slide out the linear guides and the Y-belt stopper from the left side of the tool head.

Y-belt stopper

Y-bar

Linear guide Tool Head

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7. DISASSEMBLY AND REASSEMBLY

(3) Loosen the four M4L8 TP head screws attaching the Y-idler cover.

Y-idler cover

M4L8 TP head screw

Y-bar

(4) Detach the Y-idler cover.

(5) Move the tool head to the end of the Y bar.

(6) Pull the Y-belt 5 mm from the Y-rail in the center of the Y-belt using a force gauge with a wire.

The pull force should be 158 g ±15 g.

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7. DISASSEMBLY AND REASSEMBLY

(7) Loosen the four M4L6 cap screws attaching the Y-idler pulley bracket.

M4L6 cap screw

M4L6 cap screw

M4L10 binding

head screw

Y-belt tension bracket

(8) Adjust the belt tension and alignment using the two M4L10 cap screws.

(9) Move the Y-belt though the entire area and make sure that the Y-belt edge does not touch the Y pulley

flange on the Y-idler pulley. Adjust the two M4L10 cap screws attaching the Y-belt tension bracket to

align the Y-belt to the Y-idler pulley.

(10) Tighten the two M4L6 cap screws that hold the Y-belt tension bracket.

(11) Spread a suitable quantity of screwlock adhesive 1401B on the two M4L6 cap screws and the two

M4L16 cap screws that hold the Y-belt tension bracket.

(12) Reattach the other parts in the reverse order in which they were detached.

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7. DISASSEMBLY AND REASSEMBLY

7.11 How to Adjust the X-drive Belt Tension

(1) Remove the four M4L8 binding head screws attaching the left top cover.

Y bar Tool head

Left topcover

M4L8 bindinghead screw

(2) Loosen the four M5L12 cap screws holding the X-motor.

(3) Push the X-drive belt 3 mm using a force gauge.

The push force should be 550 g ±50 g.

X-motor

X-drive belt

M5L12 cap screw

Push the X-drive belt here.

Warning

Do not spread any grease on the X-drive belt.

(4) Push the X-drive belt 5 mm using a force gauge.

The push force should be 1.3 kg ±0.1 kg.

(5) Tighten the four M5L12 cap screws that hold the X-motor.

(6) Spread a suitable quantity of screwlock adhesive 1401B on the M5L12 cap screws.

(7) Reattach the left top cover in the reverse order in which it was detached.

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7. DISASSEMBLY AND REASSEMBLY

7.12 How to Adjust the Y-drive Belt Tension

(1) Remove the four M4L6 TP head screws attaching the bottom Y-motor cover.

Y-bar

Bottom Y-motor cover

Y-motor cover

M4L6 TPhead screw

(2) Detach the bottom Y-motor cover.

(3) Remove the seven M4L6 TP head screws attaching the Y-motor cover.

(4) Detach the Y-motor cover.

(5) Loosen the four M4L8 cap screws attaching the Y-motor.

(6) Push the Y-drive belt 2 mm using a force gauge.

The push force should be 1100 g ±100 g.

Push here

M4L8 cap screw

Warning

Do not spread any grease on the Y-drive belt.

(7) Tighten the four M4L8 cap screws attaching the Y-motor.

(8) Spread a suitable quantity of screwlock adhesive 1401B on the four M4L8 cap screws.

(9) Reattach the Y-motor cover and the bottom Y-motor cover in the reverse order in which they were

detached.

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8. ELECTRICAL ADJUSTMENTS

8. ELECTRICAL ADJUSTMENTS

8.1 Part Locations in the Main Control Box

Power supply for the motors

ADA600F-48

Fan

TUDCB4-601

Power supply

PS9064

Main board

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8. ELECTRICAL ADJUSTMENTS

8.2 ELECTRICAL ADJUSTMENTS

8.2.1 Updating the System Firmware

To update the system firmware you need to have the following files. In addition, you need to use a computer

and USB cable.

• FC36_vxxx :firmware

• OPS628 :Driver software for plotters (If you update via the USB port)

• SEND.EXE :Utility to transfer files using Windows®

How to update the system firmware

Updating via the Centronics port

(1) Connect the computer and the plotter via the Centronics port.

(2) Turn on the power while pressing the RIGHT ARROW and the LEFT ARROW position keys to display

the menu shown below.

UPDATE FIRMWARE ?

YES NO

(3) Press the F1 key (YES) to display the menu shown below.

SELECT I/F USB

CENTRO1 CENTRO2

(4) Select the F2 (CENTRO1) or F4 (CENTRO2) key to display the menu shown below.

This enables you to select the timing of the Centronics interface.

Normally, select F2 (CENTRO1). If you cannot transfer data correctly via the Centronics interface, select

the F4 (CENTRO2) key to change this timing.

UPDATING FIRMWARE

DO NOT SWITCH OFF

PLEASE SEND PROGRAM!

CENTRO1 (GET-ACK)

(5) Send firmware to the plotter from the computer.

Drag and drop the firmware file onto the SEND.EXE icon when using Windows®.

(6) The following menu is displayed while data is being received.

I/C ****KB COMPLETE

S/C ****KB COMPLETE

If the plotter could not receive the data, check the printer output port, the firmware file name and the

Centronics cable connection.

(7) The plotter will start the initialization routine when all the data has been received. The firmware version

is displayed during the initialization routine. Check the firmware version that you updated.

(8) Turn off the power.

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8. ELECTRICAL ADJUSTMENTS

Updating via the USB port

(1) Install the plotter driver software (OPS628) on the computer before updating the firmware.

(2) Connect the computer and the plotter via the USB port.

(3) Turn on the power while pressing the RIGHT ARROW and the LEFT ARROW position keys to display

the menu shown below.

UPDATE FIRMWARE ?

YES NO

(4) Press the F1 key (YES) to display the menu shown below.

SELECT I/F USB

CENTRO1 CENTRO2

(5) Select the F3 (USB) key to display the menu shown below.

PLEASE SEND PROGRAM!

USB

(6) Send firmware to the plotter from the computer.

Drag and drop the firmware file onto the SEND.EXE icon when using Windows®.

(7) The following menu is displayed while data is being received.

I/C ****KB COMPLETE

S/C ****KB COMPLETE

If the plotter could not receive the data, check the printer output port, the firmware file name and the

USB cable connection.

(8) The plotter will start the initialization routine when all the data has been received. The firmware version

is displayed during the initialization routine. Check the firmware version that you updated.

(9) Turn off the power.

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8. ELECTRICAL ADJUSTMENTS

8.2.2 Clearing the Non-Volatile RAM

When you replace the main board, you must clear the Non-Volatile RAM (NOV-RAM).

If you clear the Non-Volatile RAM, you will lose the setup parameters for each adjustment.

Input the adjustment values to the main board after you clear the Non-Volatile RAM.

How to clear the Non-Volatile RAM.

(1) Set the DIP switch to the NOV-RAM clear mode as shown below.

SW4 and SW8 to ON

1 2 3 4 5 6 7 8

ON

OFF

(2) Turn on the power to the plotter.

(3) The NOVRAM INIT. menu appears. The plotter immediately starts to clear the parameters on NOV-RAM,

and then sets the default values.

NOVRAM INIT.

0 CLEARING

(4) When the programming is complete, the NOVRAM INIT. COMPLETED menu appears.

NOVRAM INIT.

COMPLETED

(5) Turn off the power to the plotter.

(6) Return the DIP switch setting to the normal mode for each model (see subsection 8.3 “Factory presets”).

8.2.3 Setting the Model Suffix

This will set the model suffix for the plotter.

If you clear the Non-Volatile RAM, this setting menu will be displayed when you turn the plotter power on

again.

(1) Turn on the power to display the menu shown below.

INIT. SUFFIX

STD[V *.**]

(2) For the standard model (-120), press the ENTER key to display the menu shown below.

If you have a model with a different suffix, press the F4 key (RESET) to select the model suffix.

Press the ENTER key to display the menu shown below after you have selected the model suffix.

SUFFIX SET MODE

POWER OFF THEN ON

(3) Turn off the power to the plotter.

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8. ELECTRICAL ADJUSTMENTS

8.2.4 Sensor Test Mode

This mode checks the sensor status.

How to test the sensors

(1) Disconnect connector J1 on the X-relay board (PR261207x) and connector J1 on the Y-relay board

(PR261202x).

(2) Set the DIP switch to the sensor test mode as shown below.

SW8 to ON

1 2 3 4 5 6 7 8

ON

OFF

(3) Turn on the power to display the menu shown below.

X Y R1 R2 Z1 Z2

1 1 1 1 1 1

(4) Move the Y-bar to the far left. When the Y-bar reaches the X-home position flag, the status of X changes

from “1” to “0”.

(5) Move the tool head to the far rear. When the tool head reaches the Y-home position flag, the status of Y

changes from “1” to “0”.

(6) Rotate tool holder No.1 or No.2. When the tool holder reaches the home position flag, the status of R1 or

R2 changes from “1” to “0”.

(7) Raise tool holder No.1 or No.2. When the tool holder reaches the Z-home position flag, the status of Z1

or Z2 changes from “1” to “0”.

(8) When testing is complete, turn off the power to the plotter.

(9) Connect connector J1 on the X-relay board (PR261207x) and connector J1 on the Y-relay board

(PR261202x).

(10) Return the DIP switch setting to the normal mode for each model (see subsection 8.3 “Factory presets”).

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8. ELECTRICAL ADJUSTMENTS

8.2.5 Control Panel Membrane Switch Test Mode

This mode checks the control panel membrane switch status. If there is a bad switch you may have trouble

with the control panel membrane switch panel or the control panel relay board.

How to test the control panel membrane switches

(1) Set the DIP switch to the control panel key test mode as shown below.

SW1, SW2, SW3, SW4, SW8 to ON

1 2 3 4 5 6 7 8

ON

OFF

(2) Turn on the power to the plotter to display the status shown below.

00000000

(3) Press each key on the control panel; the status will change as below.

Key LCD StatusRIGHT ARROW 00000100DOWN ARROW 00000800UP ARROW 00000400LEFT ARROW 00000200F1 00000001F2 00000002F3 00000004F4 00000008NEXT 00000010TEST 00000020STOP 00000040ENTER 00001000CONDITIONS 00002000COPY 00004000ORIGIN 00008000PAUSE PAUSE LED lamp (lights when the PAUSE key is pressed in the normal mode)

(4) When testing is completed, turn off the power to the plotter.

(5) Return the DIP switch setting to the normal mode for each model (see subsection 8.3 “Factory presets”).

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8. ELECTRICAL ADJUSTMENTS

8.2.6 Adjusting the Pen Force

This adjustment will set the pen force.

If you replace the main board or clear the Non-Volatile RAM, use the following procedure to input the

recorded adjustment values.

If you replace the moving coil and/or the pen block assembly, you must adjust the pen force using the

following procedure.

How to adjust the pen force

(1) Have ready three Colex force gauges (500 gf, 300 gf, 50 gf) and a 0.9 mm cutter pen.

(2) Mount the 0.9 mm diameter cutter pen in the pen holder.

(3) Set the DIP switch to the adjustment mode as shown below.

TT or OT model

SW4, SW5, SW6 to ON

1 2 3 4 5 6 7 8

ON

OFF

T or O model

SW2, SW4, SW5, SW6 to ON

1 2 3 4 5 6 7 8

ON

OFF

(4) Turn on the power to the plotter.

(5) Press the NEXT key until the following menu is displayed.

PEN PRESS ADJUST

PRESS ENTER KEY!

(6) Press the ENTER key to display the menu shown below.

PEN PRESS SETTING

24[g]

(7) Press the ENTER key to display the menu shown below.

+1 24g -1

+10 18 -10

(8) The pen is lowered. If you have replaced the moving coil and/or the pen block assembly, use the force

gauge to measure the actual force. If you have only replaced the main board, input the adjustment

values that were recorded.

Use the F1 key to F4 key to change the force setting. The number on the LCD will increase or decrease.

If you have replaced the moving coil and/or the pen block assembly, measure the actual pen force again.

If you replaced the moving coil and/or the pen block assembly, adjust the 24g-pen force. If the measured

value is within the specification range (23g to 25g) or if you have input the recorded value, press the

ENTER key to store the setting. The next specified pen force appears.

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8. ELECTRICAL ADJUSTMENTS

(9) Adjust the 210g-pen force. If the measured value is within the specification range (200g to 220g) or if

you have input the recorded value, press the ENTER key to store the setting. The next specified pen

force appears.

(10) Adjust the 400g-pen force. If the measured value is within the specification range (380g to 420g) or if

you have input the recorded value, press the ENTER key to store the setting.

(11) When the adjustment is complete, turn off the power to the plotter.

(12) Return the DIP switch setting to the normal mode for each model (see subsection 8.3 “Factory presets”).

Specification of the actual pen force

Specified pen force Actual force range24g 23 to 25g

210g 200 to 220g400g 380 to 420g

Note:

The tangential tool force does not need to be adjusted. This is a fixed value.

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8. ELECTRICAL ADJUSTMENTS

8.2.7 Adjusting the Home Position

(1) Set the DIP switch to the adjustment mode as shown below.

TT or OT model

SW4, SW5, SW6 to ON

1 2 3 4 5 6 7 8

ON

OFF

T or O model

SW2, SW4, SW5, SW6 to ON

1 2 3 4 5 6 7 8

ON

OFF

(2) Turn on the power to the plotter.

(3) Press the NEXT key until the following menu is displayed.

HOME ADJUST

PRESS ENTER KEY!

(4) Press the ENTER key to display the menu shown below.

MOVE HOME POINT

PRESS ENTER KEY!

(5) Move the tool head to the home position as shown below, using the position keys.

Press the test key to raise or lower the tool head.

50 mm

Home position

215mm

(6) When the tool head has moved to the correct position, press the ENTER key.

(7) When adjustment has been completed, press the NEXT key.

(8) Turn off the power to the plotter.

(9) Return the DIP switch setting to the normal mode for each model (see subsection 8.3 “Factory presets”).

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8. ELECTRICAL ADJUSTMENTS

8.2.8 Adjusting the Distance Accuracy

This adjustment will set the distance accuracy.

If you replace the main board or clear the Non-Volatile RAM, use the following procedure to input the

recorded adjustment values.

How to adjust the distance accuracy

(1) Mount a ceramic pen (0.2 mm tip size) in the pen holder.

(2) Load a sheet of A1 size paper in the plotter.

(3) Set the DIP switch to the adjustment mode as shown below.

TT or OT model

SW4, SW5, SW6 to ON

1 2 3 4 5 6 7 8

ON

OFF

T or O model

SW2, SW4, SW5, SW6 to ON

1 2 3 4 5 6 7 8

ON

OFF

(4) Turn on the power to the plotter.

(5) Press the NEXT key until the following menu is displayed.

DISTANCE ADJUST

PRESS ENTER KEY!

(6) Press the ENTER key to display the menu shown below.

ORIGINAL CLEAR

ADJ. DRAW INPUT

F1 key (ORIGINAL) :Draw the test pattern without distance adjustment.

F2 key (ADJ. DRAW) :Draw the test pattern with distance adjustment.

F3 key (CLEAR) :Clear the distance adjustment value.

F4 key (INPUT) :Move to the distance adjustment value setting menu.

(7) Press the F1 key to start the test. The plotter immediately plots the test pattern, and the following menu

appears.

DISTANCE ADJUST

X=+ 0 Y=+ 0

Y=700 mm

X=500 mm

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8. ELECTRICAL ADJUSTMENTS

(8) Remove the paper and measure the X-axis distance, Y-axis distance and the diagonal distance. If you

have replaced the main board only, use the recorded values.

(9) Input the axis adjustment values using the F1 to F4 keys.

Press the F1 or F2 key to change the X-axis adjustment value.

Press the F3 or F4 key to change the Y-axis adjustment value.

The formula of the input value is as follows:

Input value for X-axis = (500 mm - measured distance) x 10

Input value for Y-axis = (700 mm - measured distance) x 10

For example:

If you measured 499.7 mm for the X-axis, input 3 for the adjustment value.

Press the F1 key to select +0.1-mm steps.

(10) Press the ENTER key to display the menu shown below.

+0.1 X-Y LENG -0.1

+0.01 L=640.31 -0.01

F1 key (+0.1) :Increase the diagonal distance value in 0.1 mm steps.

F2 key (+0.01) :Increase the diagonal distance value in 0.01 mm steps.

F3 key (-0.1) :Decrease the diagonal distance value in 0.1 mm steps.

F4 key (-0.01) :Decrease the diagonal distance value in 0.01 mm steps.

(11) Input the diagonal adjustment values using the F1 to F4 keys.

The displayed L value is the diagonal distance.

If the measured value is within the displayed L value of the specification range (±0.1 mm) or if you have

input the recorded value, press the ENTER key to store the setting.

(12) The following menu appears.

ORIGINAL CLEAR

ADJ. DRAW INPUT

(13) If you have changed the diagonal distance value, confirm the axis distance.

Load a new sheet of paper and press the F4 key to draw the adjusted test pattern.

Measure each distance. If the measured values are within the specification range, press the ENTER key

to store the setting.

Specification range for the X distance = 500 mm ±0.2 mm.

Specification range for the Y distance = 700 mm ±0.2 mm.

Specification range for the diagonal distance = within 0.1 mm from the displayed L value.

If the measured value is out of the specification range, adjust again from step (7).

(14) When the adjustment is complete, turn off the power to the plotter.

(15) Return the DIP switch setting to the normal mode for each model (see subsection 8.3 “Factory presets”).

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FC3600-UM-251-9370 8-12

8. ELECTRICAL ADJUSTMENTS

8.3 DIP Switch Settings

Model ConfigurationModel number DescriptionFC3600-T Model with one tangential head and one pen/swivel cutter headFC3600-TT Model with two tangential heads and one pen/swivel cutter headFC3600-O Model with one tangential head with oscillation unit and one pen/swivel cutter headFC3600-OT Model with one tangential head with oscillation unit, one tangential head and one pen/swivel cutter head

Factory presets (Normal Mode)

TT or OT model SW3 to ON

1 2 3 4 5 6 7 8

ON

OFF

T or O model SW2 and SW3 to ON

1 2 3 4 5 6 7 8

ON

OFF

TT or OT model with the CCD unit All Switches to OFF

1 2 3 4 5 6 7 8

ON

OFF

T or O model with the CCD unit SW2 to ON

1 2 3 4 5 6 7 8

ON

OFF

TT or OT model with the area sensor unit SW3, SW7 to ON

1 2 3 4 5 6 7 8

ON

OFF

T or O model with the area sensor unit SW2, SW3, SW7 to ON

1 2 3 4 5 6 7 8

ON

OFF

TT or OT model with the CCD unit and the area sensor unit SW7 to ON

1 2 3 4 5 6 7 8

ON

OFF

T or O model with the CCD unit and the area sensor unit SW2 and SW7 to ON

1 2 3 4 5 6 7 8

ON

OFF

Page 48: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9370 8-13

8. ELECTRICAL ADJUSTMENTS

Adjusting mode

TT orOT model

SW4, SW5, SW6 to ON

1 2 3 4 5 6 7 8

ON

OFF

T or O model

SW2, SW4, SW5, SW6 to ON

1 2 3 4 5 6 7 8

ON

OFF

NOV-RAM Clear

SW4 and SW8 to ON

1 2 3 4 5 6 7 8

ON

OFF

Control panel key test mode

SW1, SW2, SW3, SW4, SW8 to ON

1 2 3 4 5 6 7 8

ON

OFF

Page 49: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9370 9-1

9. TROUBLESHOOTING

9. TROUBLESHOOTING

9.1 The Plotter Doesn’t Operate After Being Turned OnSymptom Verification item Solution

The control panel’s LED

lamp does not light or

the LCD does not display

anything.

(1) Is the plotter being supplied with

power?

No .... Check that the power cord is

securely connected to the plotter’s

AC line inlet.

Yes... Verify item (2).(2) Is the relay cable securely

connected to the main board and

the control panel?

No .... Connect the relay cable securely.

Yes... Verify item (3).

(3) Is the AC line electrical output

correct?

No .... Change the AC line.

Yes... Verify item (4).(4) Does the power supply unit have

a correct output?

No .... Replace the power supply unit.

Yes... Replace the main board.The POWER LED lamp

lights but the LCD does

not display anything.

(1) The ROM and RAM are defective

.

Replace the main board.

The POWER LED lamp

lights and the LCD

displays a sum check

error.

9.2 During Cutting OperationsSymptom Verification item Solution

The data cannot be

transferred through the

interface port.

(1) Is the connector properly

connected?

Yes... Verify item (2).

No .... .Insert the connector as deep as it

will go.(2) Is the driver installed? No .... Install the driver.

Yes... Verify item (3)..(3) Is the plotter off-line? Yes... Change the mode to on-line.

The cut results are

unsatisfactory.

(1) Ave the setting condition suitable

for the material type being used?

Yes... Verify item (2).

No .... Select suitable conditions in the

CONDITION settings.(2) Is the tip of the cutting blade

sharp?

Yes... Verify item (3).

No .... Replace the cutting blade with a

new one.(3) Is the distance between the

cutting blade and the material

correct?

No .... Adjust the distance between the

cutting blade and the material.

Page 50: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9370 9-2

9. TROUBLESHOOTING

9.3 Error DisplaysError Display Verification item Solution

XYZ12R12 POSITION

ALARM

(1) Have the Y bar retaining brackets

been removed?

No.....Remove the Y bar retaining

brackets.

Yes ...Verify item (2)(2) Does the X or Y-slider move

smoothly?

No.....Check and adjust the X or Y-belt

tension and X or Y-motor belt

tension.

Yes ...Verify item (3).(3) Is the X or Y-energy chain cable

securely connected?

No.....Connect it securely.

Yes ...Replace the X or Y-energy chain

cable if defective.(4) Is the X, Y, Z1, Z2, R1 or

R2-home sensor plate position

correct?

No.....Check and adjust the X, Y, Z1,

Z2, R1 or R2-home sensor plate

position.

Yes ...Verify item (5).(5) Is the X, Y, Z1, Z2, R1 or

R2-home sensor position

correct?

No.....Check and adjust the X, Y, Z1, Z2,

R1 or R2-home sensor position.

Yes ...Replace the X, Y, Z1, Z2, R1 or

R2-home sensor if defective.(6) Does the X, Y, Z1, Z2, R1 or

R2-motor move smoothly?

No.....Replace the X, Y, Z1, or Z2, -motor

if defective.

No.....Replace the R1 or R2 tangential

unit when if defective.

Yes ...Replace the main board if

defective.XYZ12R12 SPEED

ALARM

(1) Have the Y bar retaining brackets

been removed?

No.....Remove the Y bar retaining

brackets.

Yes ...Verify item (2)(2) Is there anything blocking the

X-slider or Y slider?

Yes ...Remove the blocking object.

Yes ...Verify item (3).(3) Does the X, Y, R1, R2. Z1 or Z2

motor turn smoothly?

No.....Check and adjust the X,Y, R1, R2,

Z1 or Z2 motor belt tension.

No.....Replace the X, Y, Z1, or Z2, -motor

if defective.

No.....Replace the R1 or R2 tangential

unit if defective.

Yes ...Update the firmware.

Yes ...Replace the main board if

defective.

Page 51: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9370 9-3

9. TROUBLESHOOTING

Error Display Verification item SolutionXY OVER CURRENT (1) Have the Y bar retaining brackets

been removed?

No.....Remove the Y bar retaining

brackets.

Yes ...Verify item (2)(2) Is there anything blocking the

X-slider or Y slider?

Yes ...Remove the blocking object.

Yes ...Verify item (3).(3) Does the X or Y motor turn

smoothly?

No.....Check and adjust the X,Y motor

belt tension.

No.....Replace the X, Y-motor if

defective.

Yes ...Update the firmware.

Yes ...Replace the main board if

defective.ERROR 1

Command Error

(GP-GL emulation)

(1) Did the plotter receive an

unrecognizable command?

No.....Verify item (1)

Yes ...Send correct data to the plotter.(2) Is there any noise on the line? No.....Verify item (2)

Yes ...Check the interface cable or move

the plotter to another location.(3) Has the correct model name

been set for the plotter?

No.....Set the correct model name.

Configure your software application

menu to permit Graphtec plotter control.

Re-specify the software application’s

interface conditions.ERROR 4

Parameter Overflow

(GP-GL emulation)

The numeric parameter of an input

command exceeds its permissible

range.

Configure your software application

menu to permit Graphtec plotter control.

Re-specify the software application’s

interface conditions.

Set the correct model name if it was

incorrect.

ERROR 5

I/O Error

(GP-GL emulation)

An error related to the receipt of data

occurred within the interface.

ERROR 1

Instruction not

recognized

(HP-GL emulation)

(1) Did the plotter receive an

unrecognizable command?

No.....Verify item (1)

Yes ...Send correct data to the plotter.(2) Is there any noise on the line? No.....Verify item (2)

Yes ...Check the interface cable or move

the plotter to another location.(3) Has the correct model name

been set for the plotter?

No.....Set the correct model name.

Configure your software application

menu to permit Graphtec plotter control.

Re-specify the software application’s

interface conditions.

Page 52: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9370 9-4

9. TROUBLESHOOTING

ERROR 2

Wrong number of

parameters

(HP-GL emulation)

The numeric parameter of an input

command exceeds its permissible

range.

Configure your software application

menu to permit Graphtec plotter control.

Re-specify the software application’s

interface conditions.

Set the correct model name if it was

incorrect.

ERROR 3

Out of range parameter

(HP-GL emulation)

A command containing an unusable

parameter was specified.

ERROR 5

Unknown character set

(HP-GL emulation)

An unusable character set was

specified.

ERROR 6

Position overflow

(HP-GL emulation)

A command was executed with

coordinate data that exceeds the

effective cutting area.

Execute the command with its coordinate

data specified within the effective cutting

area.

Page 53: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9370 10-1

10. PARTS LISTS

10. PARTS LISTS

10.1 External PartsNo. Part No. Description Q’ty Remarks1 618234050 Right Top Cover 12 618234100 Left Corner Cover 13 618234110 Right Corner Cover 14 618234120 Left Rear Corner Cover 15 618234130 Right Rear Corner Cover 16 618234040 Left Top Cover 17 618234010 Side Cover 28 618230240 Punching Panel 19 618230150 Rear Top Cover 110 618234030 Front Top Cover 111 618234000 Front Tray 1

External Parts

1

13

5

7

7

3

10

12

2

8

6

49

11

Page 54: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9370 10-2

10. PARTS LISTS

10.2 PanelNo. Part No. Description Q’ty Remarks1 618230250 Vacuum Hose Flange 12 618230000 Honeycomb Panel 13 618230240 Punching Panel 14 618230230 ABS Dividing Plate 1600 25 618230211 ABS Dividing Plate 495 486 618239730 Felt Mat 17 618230221 ABS Dividing Plate 1080 8

Panel

6

3

4

5

7

2

1

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FC3600-UM-251-9370 10-3

10. PARTS LISTS

10.3 Control PanelNo. Part No. Description Q’ty Remarks1 771823550 Control Panel Relay Board 12 500051657 Power Lamp 1 LED M16-TA-5D3 500051166 LCD 1 GMD2020B4 500051656 Emergency Switch 1 AVW411R5 682819060 Membrane Switch Panel 1 PR905006

Control Panel

1

1

3

5

2

4

Page 56: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9370 10-4

10. PARTS LISTS

10.4 Y-bar AssyNo. Part No. Description Q’ty Remarks1 Y-bar Assy 12 618234240 Y-idler Cover 13 Y-idler Pulley Assy 14 618233650 Y-idler Bottom Bracket 15 618233640 Y-idler Top Bracket 16 618233660 Y-idler Cover Base Bracket 17 618233750 Y-belt 1 250S2M1925LWC8 618233700 Rubber Stopper 29 618233530 Motor Bracket 1

10 771823610 Y-motor 111 618233550 Y-drive Pulley 36 112 618233530 Y-motor Bracket 113 771823510 Y-relay Board 1 PR261202A14 618233520 Right Y-drive Reinforcement Bracket 115 618233590 Connector Bracket 116 618233510 Left Y-drive Reinforcement Bracket 117 618233560 Y-drive Pulley Adjustment Plate 118 771823650 Y-home Sensor Assy 119 618234200 Y-motor Cover 120 618234210 Bottom Y-motor Cover 121 618233500 Y-Drive Bracket 122 618233610 Y-idler Bracket 1

Page 57: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9370 10-5

10. PARTS LISTS

Y-bar Assy

1

7

14

20

19

14

8

11

16

4

52

6

15

9

13

22

10

12

3

21

17

22

Page 58: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9370 10-6

10. PARTS LISTS

10.5 Y-Energy Chain PartsNo. Part No. Description Q’ty Remarks1 618233710 Y-Energy Chain Rail 12 618233720 Y-Energy Chain Rail Cover 13 Y-Energy Chain Sub Assy 14 618233730 Y-Energy Chain Rail Reinforcement Bracket 1

Y-Energy Chain

2

4

3

1

Page 59: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9370 10-7

10. PARTS LISTS

10.6 X-Drive PartsNo. Part No. Description Q’ty Remarks1 378034041 X-Drive Belt 1 100S2M3402 310600327 Bearing 5 6003ZZNXR3 618232220 X-Drive Pulley 1 S2M135Z4 500051658 X-Motor 15 618232210 X-Motor Pulley 1 S2M30ZD126 618232240 X-Drive Shaft 17 618232200 X-Motor Base 18 618232230 X-Motor Base Bracket 19 618232270 Drive Shaft Base Plate 1

10 618232250 Drive Shaft Pulley 2 S3MZ3011 308002246 X-Home Stopper Rubber 412 618232340 X-Home Stopper Bracket 213 618232260 Drive Shaft Base Bracket 214 771823640 X-Home Sensor Assy 1

X-Drive Parts

1

3

7

4

6

2

8

5

13

14

9

1110

6

2

2

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FC3600-UM-251-9370 10-8

10. PARTS LISTS

10.7 X-Slider PartsNo. Part No. Description Q’ty Remarks1 618232020 Horizontal Base Plate 22 618232010 Vertical Base Plate 23 618232080 X-belt Base Plate 24 618232110 X-home Sensor Plate 15 618232050 Felt Bracket 66 618232060 Wiper Holder 67 310062400 Bearing Roller 12 688AZZ1MC3E8 618232090 X-belt Stopper 49 618232030 Roller Shaft Large 610 618232320 X-Idler Pulley 211 618232310 X-Idler Pulley Holder 212 618232300 X-Tension Base Bracket 213 618232350 X-end Stopper Bracket 414 308002246 Stopper Rubber 4 C-30-CS-2-UL15 618232070 Wiper 616 618232400 X-belt 2 400S3M889LWC

X-Slider Parts

7

3

8

1

15

6

5

9

2

1

38

4

2

7

14

13

14

13

10

11

16

12

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FC3600-UM-251-9370 10-9

10. PARTS LISTS

10.8 Main Control BoxNo. Part No. Description Q’ty Remarks1 500051670 Switching Power Supply for X-Y motors 1 ADC600F-482 500051164 Inlet 13 618235000 Main Control Box Assy 14 500051662 Power Switch 1 AJ8R2021ZC5 618235040 Main Control Box Top Cover 16 305402003 Slider Rail 2 S103-20A7 771823500 Main Board Assy 18 687001210 Switching Power Supply for Main Board 1 PS9064

Main Control Box

18

3

5

26

4

7

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FC3600-UM-251-9370 10-10

10. PARTS LISTS

10.9 Y-Slider Parts (T / O Type)No. Part No. Description Q’ty Remarks1 791812703 CCD Camera Assy 12 618233410 OSC Spring Hook 1 Used for the oscillation unit only3 618233420 OSC Spring Guide 1 Used for the oscillation unit only4 618233400 Spring Hook 1 Used for the tangential unit only5 618234270 Pen Board Cover 16 Tangential Unit 17 378110041 Belt 1 100S3M3008 618233100 Tangential Unit Cover 19 621113581 Thumb Screw L14 1

10 618233210 Y-Home Sensor Plate 111 791323700 Pen Block Assy for FC36 112 618233300 Z Base 113 618233240 Final Gear 114 618233230 Middle Gear 115 618233200 Pinion Gear 116 771823630 Z Motor 117 618233250 Pulley S3M20Z 118 311068820 Bearing F688ZZ 119 311069620 Bearing F696ZZ 120 618233320 Z Sensor Cover 121 618233310 Z Stopper 222 Z Home Sensor Assy 123 Vertical Rail SSR20X 124 Vertical Block SSR20X 125 618233290 Stopper Block 126 Lift Tension Assy 127 618233200 Slider Base 128 618234300 Slider Base Plate for One Head 129 618233070 Side Tangential Unit Cover 130 618233050 Tool Stopper 131 618233140 Belt Clamp 132 618233470 Shield Bracket 133 Spring E691 134 618237130 OSC Tool Stopper 1 Used for the oscillation unit only35 R Sensor Board 1 PR261206A

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FC3600-UM-251-9370 10-11

10. PARTS LISTS

Y-Slider Parts (T / O Type)

1

10

2

16

28

15

1427

6

3

9

5

29

8

12

26

13

20

17

25

22

21

2324

19

18

11

4

7

33

35

3431

30

32

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FC3600-UM-251-9370 10-12

10. PARTS LISTS

10.10 Y-Slider Parts (OT / TT Type)No. Part No. Description Q’ty Remarks1 791812703 CCD Camera Assy 12 618233410 OSC Spring Hook 1 Used for the oscillation unit only3 618233420 OSC Spring Guide 1 Used for the oscillation unit only4 618233400 Spring Hook 1 Used for the tangential unit only5 618234270 Pen Board Cover 26 Tangential Unit 27 378110041 Belt 2 100S3M3008 618233100 Tangential Unit Cover 29 621113581 Thumb Screw L14 1

10 618233210 Y-Home Sensor Plate 111 791323700 Pen Block Assy for FC36 112 618233300 Z Base 213 618233240 Final Gear 214 618233230 Middle Gear 215 618233200 Pinion Gear 216 771823630 Z Motor 217 618233250 Pulley S3M20Z 218 311068820 Bearing F688ZZ 219 311069620 Bearing F696ZZ 220 618233320 Z Sensor Cover 221 618233310 Z Stopper 422 Z Home Sensor Assy 223 Vertical Rail SSR20X 224 Vertical Block SSR20X 225 618233290 Stopper Block 226 Lift Tension Assy 227 618233200 Slider Base 128 618234310 Slider Base Plate for Two Heads 129 618233070 Side Tangential Unit Cover 230 618233050 Tool Stopper 231 618233140 Belt Clamp 232 618233470 Shield Base Bracket 133 Spring E691 234 618237130 OSC Tool Stopper 1 Used for the oscillation unit only35 R Sensor Board Assy 2 PR261206A

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FC3600-UM-251-9370 10-13

10. PARTS LISTS

Y-Slider Parts (O / OT Type)

1

10

2

16

28

15

1427

6

3

9

5

29

8

12

26

13

2017

25

22

21

2324

19

18

11

4

7

33

34

35

3130

32

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FC3600-UM-251-9370 10-14

10. PARTS LISTS

10.11 Y-Slider Rear PartsNo. Part No. Description Q’ty Remarks1 618233330 Z Base Cover Plate 1 or 2 Used 2 part for TT or OT model2 Cable CA261221 13 Connector Cap HR10-10R-C 24 Cable CA261223 15 Y-Slider Rear Base Assy 16 Carriage Board PR261203A 17 Cable CA261224 18 Connector Cap HR10-7R-C 29 618234280 Connector Base Bracket 1

10 Cable CA261224 1

Y-Slider Rear Parts

15

6

7

9 8

10

423

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FC3600-UM-251-9370 10-15

10. PARTS LISTS

10.12 Oscillation UnitNo. Part No. Description Q’ty Remarks1 681202201 Oscillation Motor 1 UGFSEM-A7MGR22X2 618237040 Motor Mount Assy 13 618237170 Motor Cover 14 305512003 Coupling 1 MCGS25-5-65 791823702 Oscillation Unit Assy 16 618237070 Adjustment Knob 17 618237060 Joint Shaft 18 618237100 Oscillation Body Assy 19 618237190 Oscillation Unit Cover 1

10 618237160 Left Side Plate 111 618237010 Connecting Rod 1

Oscillation unit

3

8

11710

46

5

1

2

9

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FC3600-UM-251-9370 10-16

10. PARTS LISTS

10.13 Status IndicatorNo. Part No. Description Q’ty Remarks1 Status Indicator Assy 12 618239410 Status Indicator Base Cover 13 691823821 Cable, Main Control Box to Status Indicator 1

Status Indicator

1

2

3

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FC3600-UM-251-9370 10-17

10. PARTS LISTS

10.14 Pen BlockNo. Part No. Description Q’ty Remarks1 Pen Relay Board 12 618233370 Left Shield Bracket 1

Pen block

1

2

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FC3600-UM-251-9730 11-1

11. CIRCUIT DIAGRAMS

11. CIRCUIT DIAGRAMS

11.1 Main Board (1/23)

M_TOP

J27

B2B-PH 1

56

34

12

2

M_TOP

PNENB

PNENA

MCP

AREA

AREAAREA

E_SW

PNSELCT

LOUPE

SYSRSTZ

M_D[15..0]

M_D[15..0]

DPLBUSYZ

M_A[21..1]

M_WRLZ

M_WRHZ

DPLCSZ

M_RDDZ

M_A[21..1]

DPLIN

TZ

MCM

VCC

VCC

VCC

VCC

C19

C21

104

104

VCC

U5

U6

IDT71321S

AFP

C20

C22

104

104

MASTER

IDT71421S

A/FP

E_AB[11..1]

E_AB[11..1]

E_W

RHZ

E_W

RZ

E_RDZ

DPRCSZ

ETOP

E_D[15..0]

AREA

AREA

E_TOP

E_SW

PNSELCT

LOUPE

SYSRSTZ

E_D[15..0]

DPRINTZ

DPRBUSYZ

MCM

MCP

PNENB

PNENA

SLAVE

R13510K

C197104

C23104

R1510K

U8C

U7

74LS06

PST592D

NT

2 M_A13 M_A24 M_A35 M_A46 M_A57 M_A68 M_A710 M_A8

M_D0 14M_D1 15M_D2 16M_D3 17M_D4 19M_D5 20M_D6 21M_D7 22

E_D0 26E_D1 27E_D2 28E_D3 29E_D4 31E_D5 32E_D6 33E_D7 34

11 M_A912 M_A1062 M_A11

47 E_AB146 E_AB245 E_AB344 E_AB443 E_AB542 E_AB641 E_AB739 E_AB838 E_AB937 E_AB1051 E_AB11

6053

6152

M_D8 14M_D9 15M_D10 16M_D11 17M_D12 19M_D13 20M_D14 21M_D15 22

E_D8 26E_D9 27E_D10 28E_D11 29E_D12 31E_D13 32E_D14 33E_D15 34

6053

6152

5954

148

5855

5657

2 M_A13 M_A24 M_A35 M_A46 M_A57 M_A68 M_A710 M_A811 M_A912 M_A1062 M_A11

47 E_AB146 E_AB245 E_AB344 E_AB443 E_AB542 E_AB641 E_AB739 E_AB838 E_AB937 E_AB1051 E_AB11

5954

148

5855

5657

Page 71: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9730 11-2

11. CIRCUIT DIAGRAMS

11.2 Main Board (2/23)

AREA

AREA

M_CS2Z

M_RESETZ

USBINTZ

VBUS

DREQ0Z

M_D[15..0]

M_RDDZ

M_RESETZ

M_RESET

M_WRLZ

M_A[21..1]

M_CS2Z

M_RESETZ

USBINTZ

VBUS

DREQ0Z

M_D[15..0]

M_RDDZ

DPLCSZ

DPLCSZ

DPLCSZ

M_WRHZ

SYSRSTZ

74HC14

74LS06

1312

34

U11F

U8B

VCC

RA73

10K*4

M_WRHZ

M_WRLZ

M_A[21..1]

DPLBUSYZ

DPLINTZ

DPLBUSYZ

DPLINTZ

USB

USB

VCC

C72

C73

C74

C75

C76

C77

C78

104

104

104

104

104

104

104

104

104

104

104

104

104

104

104

C80

C79

C81

C82

C83

C194

C195

C196

M_FR_BUSYZ

NV_BUSYZ

M_FR_BUSYZ

NV_BUSYZ

M_D[15..0]

M_A[21..1]

M_WRHZ

M_WRLZ

M_CS4Z

M_CS6Z

M_RESETZ

M_SRVINTZ

M_SFREE

M_ADTRGZ

BUZZERZ

M_DTR0Z

M_TXD1

M_RTS0Z

M_TXD0

OFFSLED

CLK19.66M

RASZ

CASHZ

CASLZ

M_ROMCSZ

M_RDDZ]

M_D[15..0]

M_A[21..1]

M_WRHZ

M_WRHZ

M_WRLZ

M_WRLZ

M_CS4Z

M_CS6Z

M_RESETZ

M_SRVINTZ

M_SFREE

M_RESET

M_RESETZ

NV_BUSYZ

M_FR_BUSYZ

M_SRVINTZ

M_SFREE

CENINTZ

LOCALINTZ

CENCSZ

M_ADTRGZ

M_IOCS1Z

CINTOUTZ

M_ADTRGZ

BUZZERZ

M_DTR0Z

M_TXD1

M_RTS0Z

M_TXD0

OFFSLED

CLK19.66M

RASZ

CASHZ

CASLZ

M_ROMCSZ

M_ROMCSZ

M_RDDZ]

M_D[15..0]

M_A[21..1]

M_D[15..0]

M_A[21..1]

M_MEMORY

M_MEMORY

M_RDDZ]

DREQ0Z

DREQ0Z

M_PNFB

VBUS

LOCALINTZ

CENOUTZ

INTKEYZ

USBINTZ

M_PNFB

VBUS

LOCALINTZ

CENOUTZ

INTKEYZ

USBINTZ

M_RXD0

M_RXD0

M_REST

M_IF

M_CPU

M_CPU

M_WRLZ

M_RDDZ

CASLZ

CASHZ

RASZ

M_WRLZ

M_RDDZ

CASLZ

M_D[15..0]

M_A[21..1]

M_RDZ

M_D[15..0]

M_A[21..1]

M_RDZ

CASHZ

RASZ

DRAM

DRAM

IF

M_RESET

M_CTS0Z

M_CTS0Z

M_DSR0Z

M_DSR0Z

M_RXD1

M_RXD0

M_CTS0Z

M_DSR0Z

M_RXD1

M_RXD1

M_RXD0

M_CTS0Z

M_DSR0Z

M_RXD1

M_CS2Z

M_CS2Z

M_DTR0Z

M_TXD1

M_RTS0Z

M_TXD0

M_A[21..1]

CENCSZ

M_D[15..0]

M_RDZ

CENINTZ

M_WRLZ

KEYB[7..0]

KCONT2Z

M_DTR0Z

M_TXD1

M_RTS0Z

M_TXD0

M_A[21..1]

CENCSZ

M_D[15..0]

M_A[21..1]

M_D[15..0]

M_RDZ

CENINTZ

M_WRLZ

M_RESET

M_RESET

M_IO

M_IO

M_IOCS1Z

M_WRLZ

M_RDZ

M_SRAMCSZ

M_SRAMCSZ

NVRAMCSZ

NVRAMCSZ

M_PNCOMB

M_PNCOMA

M_PNCOMB

M_PNCOMA

M_PNCOMB

M_PNCOMA

PNENB

PNENA

PNENB

M_PNFB

M_PNCOMB

M_PNCOMA

MCM

MCP

MCM

MCP

M_PNFB

PNENA

M_PENDRIVER

M_PENDRIVER

M_CONNECT1

M_CONNECT1

LOCALLED

LOCALZ

LOCALLED

LOCALLED

OFFSLED

LOCALZ

LOCALZ

M_GA

M_GA

M_RDDZ

M_RDZ

M_D[15..0]

M_A[21..1]

M_CS6Z

CLK19.66M

M_CS4Z

M_WRLZ

M_WRLZ

M_WRHZ

M_RESETZ

NV_BUSYZ

M_FR_BUSYZ

M_ROMCSZ

M_D[15..0]

M_A[21..1]

M_SRAMCSZ

NVRAMCSZ

M_RDZ

M_WRLZ

M_RESEZ

M_SRVINTZ

M_SFREE

CENINTZ

LOCALINTZ

CENCSZ

M_ADTRGZ

M_IOCS1Z

CINTOUTZ

M_SRAMCSZ

NVRAMCSZ

M_RDDZ

M_D[15..0]

M_A[21..1]

M_CS6Z

CLK19.66M

M_CS4Z

M_WRLZ

M_A[21..1]

M_D[15..0]

M_IOCS1Z

M_WRLZ

KCONT0Z

KCONT1Z

LCDB[6..0]

KCONT2Z

KCONT0Z

KCONT0Z

KCONT1Z

KCONT1Z

LCDB[6..0]

LCDB[6..0]

KEY[7..0]

KCONT2Z

M_RDZ

KEY[7..0]

KCONT2Z

PNSELCT

LOUPE

PNSELCT

LOUPE

BUZZERZ

LOCALLED

OFFSLED

LOCALZ

E_SW

INTKEYZ

E_SW

INTKEYZ

KCONT0Z

KCONT1Z

LCDB[6..0]

KEYB[7..0]

BUZZERZ

Page 72: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9730 11-3

11. CIRCUIT DIAGRAMS

11.3 Main Board (3/23)

M_D[15..0]

M_D[15..0]

M_A[21..1]

M_CS2Z

M_A19

74HC14

74HC32

DPLCSZ

R22

17

ML60852A

23

VBUS

1 2 6 7 12 34 25 3 40 5 39

VCC_L

VCC

104

1

C28

47u/16V

C29

HSM126S

D2

RCS00000C001A

TP1

HSM126S

D1

VCC_L

UPC29M33

U12

3

2

2

1

481110918332432 3113141519 16202122 27 2628293036 3537384143 4244

U9

C25

C24

VCC_L

VCC

R164.7K

R214.7K

FL2

J3

4321

GND

XM7B-0442

D+D-VBUS

N2012Z121T03

R17

1.5K

R18

22

R19

R201M

22

C26

X1 HC-49(12MHz)

22PF

C27

47PF USBINTZ

DREQ0Z

2U8A

74LS061

104

104

100K

R23100K

R24100K

74HC32

M_RESETZ

M_RDDZ

M_A7

M_A6

M_A5

M_A4

M_A3

M_A2

M_A1

M_D6

M_D7

M_D5

M_D4

M_D3

M_D2

M_D1

M_D0

M_D14

M_D15

M_D13

M_D12

M_D11

M_D10

M_D9

M_D8

M_WRLZ

U11A

U10B

U10A

1

1 23 6

4 5

2

M_A[21..1]

Page 73: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9730 11-4

11. CIRCUIT DIAGRAMS

11.4 Main Board (4/23)

M_RDDZ

RASZ

VCC

RA34

1K*4

M_A[21..1]

M_A[21..1]

M_A1

U32

74HC244

74AC244

U34

246811131517

18

U33M5M418160C

J

1614129753181614129753

119246811131517119

M_A2

M_A3

M_A4

M_A5

M_A6

M_A7

M_A8

M_A9

M_RDZ

M_A10

CASHZ

CASLZ

M_WRLZ

17

VCC

C84C85

10UF/16V

104

1819202324252627281615

2345789103334353638394041

1430311329

1621223742

+

M_D0

M_D[15..0]

M_D[15..0]

M_D1

M_D2

M_D3

M_D4

M_D5

M_D6

M_D7

M_D8

M_D9

M_D10

M_D11

M_D12

M_D13

M_D14

M_D15

Page 74: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9730 11-5

11. CIRCUIT DIAGRAMS

11.5 Main Board (5/23)

CENTRO

VCC

VCC

F2 RXE065

J15

1 2 3 4

MD-S4100-90

RA64

1K*4

J13

9 8 7 6 5 4 3 2

DATA7

DATA6

DATA5

DATA4

DATA3

DATA2

DATA1

DATA0

18 13 10 1 11 32 14 15 12 16 17 19 20 21 22 23 24 25 26 27 28 29 30 31 33

DATA7DATA6DATA5DATA4

DATA3DATA2DATA1DATA0

DATA[7..0]

VCC

VCC

CENINTZ

U56B

41

2

65

1011

3U56A

U56C U56E

U56F 12

13

U56DJP3

JP4

74LS14

74LS14

74LS14

74LS14

74LS148

9

74LS245

74LS14

RA60

RA59

1K*4

1K*4

RA63

1K*4

RA62

10K*4

RA66

10K*4

RA61

10K*4 RA65

10K*4

DATA7

DATA6

DATA5

DATA4

DATA3

DATA2

DATA1

DATA0

1112131415161718

3536373815414243 2321201918161514

2526272829303132 331344434

KEYB7

KEYB6

KEYB5

KEYB4

KEYB3

KEYB2

KEYB1

KEYB0

M_D7

M_D6

M_A3

M_A2

M_A[21..1]

M_A[21..1]

M_RDZ

M_WRLZ

M_RESET

CENCSZ

M_RXD0

M_CTS0Z

M_DSR0Z

M_D5

M_D4

M_D3

M_D2

M_D1

M_D0

M_D[15..0]

M_D[15..0]

56781311109

98 119765432

RA58

10K*4

RA57

10K*4

104

C147

102

C148

104

224

C149

C152

224

C153

224

C156

224

C157

224

VCC

C158

224

C155

RXD1

M_TXD1

224

C150

224

C151

U55

VCC

VCC

2

391724

VCC

U57

RXD

CTSDSR

M_TXD0

M_RTS0Z

M_DTR0Z

MAX208E/SO

VCC

VCC

R84R85R86

R87

1K 1K 1K

1K

1K

JP5

DSR

RXD

CTS

RE-H032TD-1130

U54 J14

4 20 2 3 5 6 9 1 7

RS232C

KEYB[7..0]

KEYB7

KEYB6

KEYB5

KEYB4

KEYB3

KEYB2

KEYB1

KEYB0

KCONT2Z

D42

D44

D46

D48

S1KSD08

D43

D45

D47

D49

1SS352

1SS352

1SS352

1SS352

1SS352

1SS352

1SS352

1SS352

MSM82C55A

6 4 22 17 202 1 24

7 3 23 16 215 18 19 1410 12 13 1511

104

C154

VCC

U58MAX208E/SO

6M_RXD1

RXD1

R88

J16

IL-G5P-S3T2

4 22 17 202 1 24

7 3 23 16 215 18 19 1410 12 13 1511

12345678

161514131211109

Page 75: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9730 11-6

11. CIRCUIT DIAGRAMS

11.6 Main Board (6/23)

M_A[21..1]

M_D[25..0]

M_RDDZ

M_WRHZ

M_WRLZ

M_ROMCSZ

M_CS2Z

M_CS4Z

M_CS6Z

M_FR_BUSYZ

M_FR_BUSYZ

M_TXD0

CLK19.66M

WRHZ

M_RTS0Z

M_DTR0Z

M_TXD1

M_SFREE

M_SDTRGZ

OFFSLED

U8D

74LS06

98

BUZZERZ

RASZ

CASHZ

CASLZ

VCC

VCC

10K*4

RA17

10K*4

RA16

VCC

10K*4

RA22

10K*4

RA21

M_A7M_A6M_A5M_A4

M_A3M_A2M_A1M_A0

M_A11M_A10M_A9M_A8

M_A15M_A14M_A13M_A12

M_A19M_A18

M_A21M_A20

M_A17M_A16

10K*4

RA15

10K*4

RA14

22K*4RA10

22K*4RA9

22K*4RA8

22K*4RA7

22K*4RA6

22K*4 47*4 47*4

47*4

47*4

47*4

47*4

RA5

VCC

104104

C35

U14

C34

VCC

CSA19.66MHZ

N2012Z121T03

X3

C36

C37

C38

VBUS

CENINTZ

M_SRVINTZ

M_RXD0

M_CTS0Z

M_DSR0Z

AREA

M_RXD1

DPLBUSYZ

WRHZ

M_FR_BUSYZ

DREQ0Z

INTKEYZ

USBINTZ

DPLINTZ

LOCALINTZ

NV_BUSYZ

104

DPLBUSYZ

DPLBUSYZ

M_RESETZ

M_PNFB

R27

300

300

100

R26

1M

FL7

RA11

RA12

47 46 45 44 42 41 39 38 37 36 35 34 33 32 30

757783

154370

849931222314052617296106

29 28 27 26 25 24 23 21 20 19 18 17 16 14 13 11 10 9 8 7 6 5 4 51 78 48 50 53 55 108

98 100

110

101

60 62 63 64 65

SH7032

VCC

71 59 58 57 54 49

68 69 111

112 1 2

107

105

104

109

10288 67103 9790 89 88 87 86 8592 919495 9379 76 5681 807374 82

RA13

RA19

M_A7

M_A6

M_A5

M_A4

M_A3

M_A2

M_A1

M_A0

RA18

RA20

M_A11

M_A10

M_A9

M_A8

M_A15

M_A14

M_A13

M_A12

M_A19

M_A18

M_A21

M_A20

M_A17

M_A16

M_D7M_D6M_D5M_D4

M_D3M_D2M_D1M_D0

M_D11M_D10M_D9M_D8

M_D15M_D14M_D13M_D12

M_D7

M_D6

M_D5

M_D4

M_D3

M_D2

M_D1

M_D0

M_D11

M_D10

M_D9

M_D8

M_D15

M_D14

M_D13

M_D12

RA25

10K

RA24

10K

RA23

10K

Page 76: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9730 11-7

11. CIRCUIT DIAGRAMS

11.7 Main Board (7/23)

HN58V65

U30

26NV_BUSYZ

11918171615131211

C70

VCC

104

14

28

M_D7

M_D6

M_D5

M_D4

M_D3

M_D2

M_D1

M_D0

34567 22321 27222024258910

M_A8

M_A7

M_A6

M_A5

M_A4

M_A13

M_A12

M_W

RLZ

MVRAMCSZ

M_RDZ

M_A11

M_A10

M_A9

M_A3

M_A2

M_A1

M_D7

M_D6

M_D5

M_D4

M_D3

M_D2

M_D1

M_D0

1918171615131211

M_D7

M_D6

M_D5

M_D4

M_D3

M_D2

M_D1

M_D0

4442403835333129

M_D15

M_D14

M_D13

M_D12

M_D11

M_D10

M_D9

M_D8

45 1543413936343230

M_D7

M_D6

M_D5

M_D4

M_D3

M_D2

M_D1

M_D0

4442403835333129

M_D15

M_D14

M_D13

M_D12

M_D11

M_D10

M_D9

M_D8

45 1543413936343230M_D15

M_D14

M_D13

M_D12

M_D11

M_D10

M_D9

M_D8

1918171615131211

C69

VCC

104 14

28

C71

UPPER

MBM29F400

U26 VCC

104 46

27

37

C67

VCC

104

4627

37

C68

VCC

104

14

28

34567 22321 27 222024258910

M_A8

M_A7

M_A6

M_A5

M_A4

M_A13

M_A12

126M_A15

M_A14

M_W

RLZ

M_FR_BUSYZ

M_W

RLZ

M_SRAMCSZ

M_RDZ

M_A11

M_A10

M_A9

M_A3

M_A2

M_A1

1819202122 456 17 16481 47 1226 112878232425

M_A8

M_A7

M_A6

M_A5

M_A4

M_A13

M_A12

23M_A15

M_A14

M_A17

M_A16

M_A19

M_A18

M_RESETZ

M_DEBUGZ

VCC

MBM29F800

LOWER

MBM29F400

U31

M_A11

M_A10

M_A9

M_A3

M_A2

M_A1

M_A8

M_A7

M_A6

M_A5

M_A4

M_A13

M_A12

M_A15

M_A14

M_A17

M_A16

M_A19

M_A18

M_A11

M_A10

M_A9

M_A3

M_A2

M_A1

IDT71256SA

U29

IDT71256SA

U27

34567 22321 27 222024258910

M_A8

M_A7

M_A6

M_A5

M_A4

M_A13

M_A12

126M_A15

M_A14

M_W

RHZ

M_SRAMCSZ

M_RDZ

M_W

RLZ

M_SRAMCSZ

M_RDZ

M_A11

M_A10

M_A9

M_A3

M_A2

M_A1

1819202122 456 17 16481 47 1226 112878232425

M_A8

M_A7

M_A6

M_A5

M_A4

M_A13

M_A12

23M_A15

M_A14

M_A17

M_A16 VCC

M_A18

M_RESETZ

M_A11

M_A10

M_A9

M_A3

M_A2

M_A1

M_A19

M_RDZ

15 14 13 12 11 10 9 7

1 2 3

U28

74AC138

74HC32

1112 13

M_DEBUGZ

U10D

JP1

VCC

RE-H032TD-1130

M-ROMCSZ

J9VCC

M_RESETZ

6 4 5

0(1chip)

(2chips)

M_W

RLZ

R48

R

R47

M_A20

M_A[21..1]

M_D[15..0]

M_A[21..1]

M_D[15..0]

M_D7

M_D6

M_D5

M_D4

M_D3

M_D2

M_D1

M_D0

M_D15

8911-050-178S-A

M_D14

M_D13

M_D12

M_D11

M_D10

M_D9

M_D8

Page 77: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9730 11-8

11. CIRCUIT DIAGRAMS

11.8 Main Board (8/23)

M_SRAMCSZ

M_SRVINTZ

M_PNCOMB

M_ADTRGZ

GA-GND

8768261452100

998483818055516867666463627776757473706956444342413938373635

N2012Z121T03

FL44

FL43

GA-GND

GA-VCC

VCC U44

EXCCET103U

C121

C122

104

104

907965544029154

7853283

575251

30 91

GRC1507

GA-GND

8589888786 726059589897969594935049342246472116141312119 10 17272625242333323192 201918

M_PNCOMA

LOCALINTZ

LOCALLED

CINTOUTZ

M_IOCS1Z

NVRAMCSZ

CENCSZ

M_D0

M_D1

M_D2

M_D3

M_D4

M_D5

M_D6

M_D7

M_D8

M_D9

M_D10

M_D11

M_A1

M_A2

M_A3

M_A4

M_A5

M_A19

M_A20

M_A21

M_A[21..1]

M_D[15..0]

M_A[21..1]

M_D[15..0]

M_RDDZ

M_WRLZ

M_CS4Z

M_CS6Z

M_SFREE

CINTINZ

CLK19.66M

JXO-7-50MHz

X5

3

2

EXCCET103U

C124

FL45

FL46

N2012Z121T0310

4

VCC

1

R622K

PNENA

PNENB

GA-VCC

VCC

LOCALZ

M_RESET

CC123

Page 78: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9730 11-9

11. CIRCUIT DIAGRAMS

11.9 Main Board (9/23)

MCP

R7339_1W

D30

+40V

C139

103/50V

SMA5103

100

1SS352

D31

D32

MA1Z100

MA1Z100

D29

D36

1SS352

D38

1SS352

D40

1SS352

R72

R7110K

R7410K

100

R75

100

R76

100

R78

QA5

11 10 9 7 6 4 3 2

12 8 5 1

SFPB-66

D33

D37SFPB-66

SFPB-66

D39 SFPB-66

R810.47_2W

C143

152

MCM

+40V

C140

C141

473

473

D35

1SS352

D28

1SS352

D34

1SS352

D27

4049

U51

103

C142

+12V

+12V

15 12 10 6 4 2 8

14 11 9 7 5 3 1

4050

U52

103

R80

R79

C144

C146

331

1K

21 3

4

R70

U50A

U50B

74LS06

M_PNCOMA

M_PNCOMB

M_PNFB

1UF/50V

C145+

74LS06

1K_1/4W

R77

R83

R8230KD41

+-

1K

15K

21

3

11 4

NJM3403AM

U53A

1SS352

R69

1K_1/4W

1K

+12V

15 12 10 6 4 2 8

14 11 9 7 5 3 1

+12V

1SS352

+-7

6 5

11 4

NJM3403AM

U53B

Page 79: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9730 11-10

11. CIRCUIT DIAGRAMS

11.10 Main Board (10/23)

LOUPE

PNSELCT

220_1W

R45

1KR46

16U25

UPA2003GR

15 14 13 12 11 10

1 2 3 4 5 6 7 9

VCC

KCONT0Z

LCDB[6..0]

RA30

10K*4

RA29

10K*4

RA28

10K*4

LCDB0

LCDB1

LCDB2

LCDB3

LCDB4

LCDB5

LCDB6

VCC

RA27

10K*4

RA32

10K*4

RA31

10K*4

U24MSM82C55A

43 42 41 40 38 37 36 35 14 15 16 18 19 20 21 23

32 31 30 29 28 27 26 25 4 3

M_D0

M_D[15..0]

M_D[15..0]

M_A[21..1]

M_A[21..1]

M_RDZ

M_WRLZ

M_RESET

M_IOCS1Z

M_D1

M_D2

M_D3

M_D4

M_D5

M_D6

M_D7

M_A2

M_A3

C66

102

44 34 1 33

9 10 11 13 8 7 6 5

VCC

VCC

C65

104

2

391724

KCONT1Z

KCONT2Z

2SA1615

Q1

J8+24V

1 2 3 4 5 6 7

B7B-EH

Page 80: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9730 11-11

11. CIRCUIT DIAGRAMS

11.11 Main Board (11/23)

J41 2 3 4 5 6 7 8 9

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

GND

GND

VCC

VCC

KEYB0

KEYB1

KEYB2

KEYB3

KEYB4

KEYB5

KEYB6

KEYB7

PAUSELED

PROMPTLED

SHELD

SHELD

BUZZERZ

PAUSE

KCONT0

KCONT1

SHELD

SHELD

LCDB0

LCDB1

LCDB2

LCDB3

LCDB4

LCDB5

LCDB6

E.SW

DF11-30DP-2.5DSA

MD-S9100-90

EXCCET103U

EXCCET102U

FL14

FL16

FL18

FL19

FL20

FL21

FL23

FL24

KEYB0

VCC RA26

10K*4

KEYB1

KEYB2

KEYB3

KEYB4

KEYB5

KEYB6

KEYB7

FL25

FL26

FL27

EXCCET102U

EXCCET102U

EXCCET102U

EXCCET102U

EXCCET102U

EXCCET102U

EXCCET102U

EXCCET102U

FL29

FL30

FL31

FL32

FL33

FL34

FL35

FL36

LCDB0

LCDB1

LCDB2

LCDB3

LCDB4

LCDB5

LCDB6

EXCCET102U

EXCCET102U

EXCCET102U

EXCCET102U

EXCCET102U

EXCCET102U

EXCCET102U

FL37

FL38

EXCCET102U

EXCCET102U

EXCCET102U

EXCCET102U

EXCCET102U

FL28 EXCCET102U

EXCCET102U

EXCCET102U

EXCCET102U

EXCCET102U

EXCCET102U

EXCCET102U

EXCCET102U

EXCCET102U

J5

FL22

FL8

D3

KCONTOZ

INTKEYZ

74HC14

U11C

56

74HC14

C40103

C39

1uF/50V

R2920K

R28

10K

VCC

U8E

74LS0610

11

U15A

KEY5

KEY6

KEY7

74HC02

132

U15B

74HC02

465

U15C

74HC02

1098

U8F

74LS0612

13

U16A

74LS062

1

U16B

R30

R31

430

430

74LS06

43

U16B

74LS06

LOCAL

KCONT0Z

KCONT0Z

KCONT1Z

OFFSLED

LOCALLED

KEY[7..0]

KEYB[7..0]

LOCALZ

65

U16C

74HC32

89

10

U15D

74HC02

1311 12

U11B

34

LOCAL

KEYB4

KEYB3

KEYB2

KEYB1

KEYB0

KEYB71S

S352

FL9

FL10

FL11

FL12

FL13

FL15

FL17

VCC

BUZZERZ

E_SW

LCDB[6..0]

Page 81: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9730 11-12

11. CIRCUIT DIAGRAMS

11.12 Main Board (12/23)

DPRBUSYZ

DPRINTZ

SYSRSTZ

11U11E

74HC1410

9U16D

VCC

RA33

10K*4

74LS08

E_RESET

E_RESETZ

8

E_WRHZ

E_WRHZ

E_FR_BUSYZ

E_CPU

E_CPU

E_RESETZ

YMFB

OSDCSZ

OSDSCK

OSDSIN

B/WZ

XMFB

AREA

DPRBUSYZ

DPRINTZ

E_FR_BUSYZE_A[21..1]

E_D[15..0]

E_RDDZ

E_WRHZ

E_WRLZ

E_ROMCSZ

E_CS2Z

E_CS3Z

E_SFREE

E_SRVINTZ

E_ADTRGZ

E_CS4Z

E_CS6Z

E_A[21..1]

E_D[15..0]

E_RDDZ

E_WRHZ

E_WRLZ

E_ROMCSZ

E_CS2Z

E_CS3Z

E_SFREE

E_SRVINTZ

E_ADTRGZ

E_CS4Z

E_CS6Z

E_A[21..1]

E_D[15..0]

E_D[15..0]

E_RDDZ

E_WRLZ

CLK50M

CLK50M

DPRCSZ

DPRCSZ

E_GA1

E_GA1

E_GA2

E_GA2

E_CS4Z

E_SFREE

E_SRVINTZ

E_ADTRGZ

E_RESET

E_SFREE

E_RESET

E_CS6Z

E_A[21..1]

E_D[15..0]

E_RDDZ

E_WRLZ

E_RDZ

E_AB[11..1]

E_WRZ

E_RDZ

E_AB[11..1]

E_WRZ

E_RDZ

E_AB[11..1]

E_WRZ

E_CS2Z

E_CS3Z

CLK50M

DPRCSZ

E_SFREE

E_RESET

E_A[21..1]

E_D[15..0]

E_RDDZ

E_WRLZ

E_CS2Z

E_CS3Z

E_A[21..1]

E_D[15..0]

E_RDZ

E_WRHZ

E_WRLZ

E_ROMCSZ

E_SRAMCSZ

E_SRAMCSZ

E_A[21..1]

E_D[15..0]

E_RDDZ

E_WRLZ

CLK50M

E_CS4Z

E_SFREE

E_SRVINTZ

E_ADTRGZ

E_RESET

E_CS6Z

E_A[21..1]

E_D[15..0]

E_RDZ

E_WRLZ

E_IOCS1Z

E_RESET

E_RESETZ

E_A[21..1]

E_D[15..0]

E_RDZ

E_WRLZ

E_IOCS1Z

E_RESET

CW/CCW

YHOMEZ

XHOMEZ

YHOMEZ

XHOMEZ

YHOMEZ

XHOMEZ

LOUPE

PNSELCT

LOUPE

PNSELCT

R1HOMEZ

R2HOMEZ

Z1HOMEZ

Z2HOMEZ

R1HOMEZ

R2HOMEZ

Z1HOMEZ

Z2HOMEZ

MOTONZ

CW/CCW

YHOMEZ

XHOMEZ

R1HOMEZ

R2HOMEZ

Z1HOMEZ

Z2HOMEZ

MOTONZ

CW/CCW

MOTONZ

E_RESETZ

OSC_MOT

OSC_MM

OSC_MP

OSC_MM

OSC_MP E_SW

CHART

YENB

YENA

OSC_MM

OSC_MP

E_SW

CHART

YENB

YENA

OSC_MM

OSC_MP

OSC_MOT

CW/CCW

MOTONZ

E_SRAMCSZ

XMCOMA

XMCOMB

YMCOMA

YMCOMB

XMCOMA

XMCOMB

YMCOMA

YMCOMB

XMCOMA

XMCOMB

YMCOMA

YMCOMB

Z1MCOMB

XENA

XENB

YENA

YENB

XMP

XMM

YMP

YMM

XMFB

YMFB

XMP

XMM

YMP

YMM

XMFB

YMFB

Z1ENA

Z1ENB

XENA

XENB

Z1ENA

Z1ENB

Z1MCOMA

Z1MCOMB

Z1MCOMA

E_IOCS1Z

E_RESETZ

E_FR_BUSYZ

E_A[21..1]

E_D[15..0]

E_RDZ

E_WRHZ

E_WRLZ

E_ROMCSZ

E_SRAMCSZ

E_RESETZ

E_FR_BUSYZ

E_MEMORY

E_MEMORY

E_RESETZ

YMFB

OSDCSZ

OSDSCK

OSDSIN

B/WZ

XMFB

AREA

SFRZ

SFRZ

SFRZ

RM_DRIVER

E_DRIVER

E_DRIVER

E_IO

E_IO

E_RM_DRIVER

XMCOMA

XMCOMB

YMCOMA

YMCOMB

Z1MCOMB

XENA

XENB

YENA

YENB

Z1ENA

Z1ENB

Z1MCOMA

E_IOCS1Z

SFRZ

R1MCOMA

R1MCOMB

R2MCOMA

R2MCOMB

R1MCOMA

R1MCOMB

R2MCOMA

R2MCOMB

Z2MCOMB

R1ENA

R1ENB

R2ENA

R2ENB

Z2ENA

Z2ENB

Z2MCOMA

Z2MCOMB

Z2MCOMA

Z1MCOMB

Z1MCOMA

R1MCOMA

R1MCOMB

R2MCOMA

R2MCOMB

Z2MCOMB

Z2MCOMA

Z1MM

Z1MP

R1MP

R1MM

PNENA

PNENB

PNENA

PNENB

R2MP

R2MM

Z2MM

Z2MP

Z1MM

Z1MP

R1MP

R1MM

R2MP

R2MM

Z2MM

Z2MP

Z1MM

Z1MP

R1MP

R1MM

R2MP

R2MM

Z2MM

Z2MP

R1MCOMA

R1MCOMB

R2MCOMA

R2MCOMB

Z2MCOMB

R1ENA

R1ENB

R2ENA

R2ENB

Z2ENA

Z2ENB

Z2MCOMA

XMP

XMM

YMP

YMM

XENA

XENB

Z1MM

Z1MP

R1MP

R1MM

R2MP

R2MM

Z2MM

Z2MP

XMP

XMM

YMP

YMM

MCP

MCM

MCP

MCM

R1ENA

R1ENB

R2ENA

R2ENB

Z2ENA

Z2ENB

R1HOMEZ

R2HOMEZ

Z1HOMEZ

Z2HOMEZ

E_CONNECT2

VIDEO

VIDEO

OSDCSZ

OSDSCK

OSDSIN

OSDCSZ

OSDSCK

OSDSIN

B/WZ

B/WZ

E_RESET

E_RESET

E_CONNECT2

E_CONNECT1

E_CONNECT1

Z1ENA

Z1ENB

PNENA

PNENB

R1ENA

R1ENB

R2ENA

R2ENB

Z2ENA

Z2ENB

Page 82: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9730 11-13

11. CIRCUIT DIAGRAMS

11.13 Main Board (13/23)

U41B

6 8 11

4 5 9 10 12 13

74HC32

74HC32

74HC32

U41C

U41D

E_D7

E_D6

E_D5

E_D4

E_D3

E_D2

E_D1

E_D0

1918171615131211

E_D7

E_D6

E_D5

E_D4

E_D3

E_D2

E_D1

E_D0

4442403835333129

E_D15

E_D14

E_D13

E_D12

E_D11

E_D10

E_D9

E_D8

45 1543413936343230

E_D7

E_D6

E_D5

E_D4

E_D3

E_D2

E_D1

E_D0

4442403835333129

E_D15

E_D14

E_D13

E_D12

E_D11

E_D10

E_D9

E_D8

45 1543413936343230E_D15

E_D14

E_D13

E_D12

E_D11

E_D10

E_D9

E_D8

1918171615131211

C119

VCC

104 14

28

C120UPPER

MBM29F400

U26 VCC

104 46

27

37

C117

VCC

104

4627

37

C118

VCC

104

14

28

34567 22321 27 222024258910

E_A8

E_A7

E_A6

E_A5

E_A4

E_A13

E_A12

126E_A15

E_A14

E_W

RLZ

E_FR_BUSYZ

E_W

RLZ

E_SRAMCSZ

E_RDZ

E_A11

E_A10

E_A9

E_A3

E_A2

E_A1

1819202122 456 17 16481 47 1226 112878232425

E_A8

E_A7

E_A6

E_A5

E_A4

E_A13

E_A12

23E_A15

E_A14

E_A17

E_A16

E_A19

E_A18

E_RESETZ

E_DEBUGZ

VCC

MBM29F800

LOWER

U43

E_A11

E_A10

E_A9

E_A3

E_A2

E_A1

E_A8

E_A7

E_A6

E_A5

E_A4

E_A13

E_A12

E_A15

E_A14

E_A17

E_A16

E_A19

E_A18

E_A11

E_A10

E_A9

E_A3

E_A2

E_A1

IDT71256SA

U42

IDT71256SA

U39

34567 22321 27 222024258910

E_A8

E_A7

E_A6

E_A5

E_A4

E_A13

E_A12

126E_A15

E_A14

E_W

RHZ

E_SRAMCSZ

E_RDZ

E_W

RLZ

E_SRAMCSZ

E_RDZ

E_A11

E_A10

E_A9

E_A3

E_A2

E_A1

1819202122 456 17 16481 47 1226 112878232425

E_A8

E_A7

E_A6

E_A5

E_A4

E_A13

E_A12

23E_A15

E_A14

E_A17

E_A16

VCC

E_A18

E_RESETZ

E_A11

E_A10

E_A9

E_A3

E_A2

E_A1

E_A19

E_RDZ

15 14 13 12 11 10 9 7

1 2 3

U40

74AC138

74HC32

31 2

E_DEBUGZ

U41A

JP2

VCC

RE-H032TD-1130

E_ROMCSZ

J11

VCC

E_RESETZ

6 4 5

0(1chip)

(2chips)

E_W

RLZ

R61

R

R60

E_A20

E_A[21..1]

E_D[15..0]

E_A[21..1]

E_D[15..0]

E_D7

E_D6

E_D5

E_D4

E_D3

E_D2

E_D1

E_D0

E_D15

8911-050-178S-A

E_D14

E_D13

E_D12

E_D11

E_D10

E_D9

E_D8

Page 83: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9730 11-14

11. CIRCUIT DIAGRAMS

11.14 Main Board (14/23)

E_A[21..1]

E_D[15..0]

E_RDDZ

E_W

RHZ

E_W

RLZ

E_ROMCSZ

E_CS2Z

E_CS4Z

E_CS6Z

E_FR_BUSYZ

E_FR_BUSYZ

430

VCC

R68

LED1

E_SFREE

E_ADTRGZ

SML-210LTT86L

U16E

74LS06

1110

E_CS3Z

VCC

VCC

10K*4

RA47

10K*4

RA46

VCC

10K*4

RA52

10K*4

RA53

10K*4

RA51

E_A11E_A10

E_A7E_A6

E_A4E_A5

E_A3E_A2E_A1E_A0

E_A15

E_A8E_A9

E_A15

E_A14

E_A12E_A13

E_A19E_A18

E_A22E_A21

E_A17E_A16

10K*4

RA45

10K*4

RA44

22K*4RA40

22K*4RA39

22K*4RA38

22K*4RA37

22K*4RA36

22K*4

47*4 47*4

47*4

47*4

47*4

47*4RA35

VCC

104104

C126

U45

C125

VCC

CSA19.66MHZ

N2012Z121T03

X6

C127

C128

C130

YMFB

VCC

E_SRVINTZ

J12

IL-G-5P-S3T2-E

7 3 23 16 5 18 19 21 10 12 13 14 11 15

1 2 3 4 5

R67

1KTXD1

TXD1 AREA

6 4 22 17 2 1 24 20

E_TXD1

C132

VCC

224

C133

224

C134

224

C135

224

C131

U46MAX208E/SO104

B/WZ

DPRBUSYZ

E_FR_BUSYZ

DPRINTZ

OSDCSZ

OSDCSK

OSDSIN

XMFB

104

C129

104

DPRBUSYZ

DPRBUSYZ

E_RESETZ

100

R65

100

R66

R64

300

300

10K

R63

1M

FL47

RA41

RA42

47 46 45 44 42 41 39 38 37 36 35 34 33 32 30

757783

154370

849931222314052617296106

29 28 27 26 25 24 23 21 20 19 18 17 16 14 13 11 10 9 8 7 6 5 4 51 78 48 50 53 55 108

98 100

110

101

60 62 63 64 65

SH7032

VCC

71 59 58 57 54 49

68 69 111

112 1 2

107

105

104

109

10288 67103 9790 89 88 87 86 8592 919495 9379 76 5681 807374 82

RA43

RA49

E_A7

E_A6

E_A5

E_A4

E_A3

E_A2

E_A1

E_A0

RA48

RA50

E_A11

E_A10

E_A9

E_A8

E_A15

E_A14

E_A13

E_A12

E_A19

E_A18

E_A21

E_A20

E_A17

E_A16

E_D7E_D6E_D5E_D4

E_D3E_D2E_D1E_D0

E_D11E_D10E_D9E_D8

E_D15E_D14E_D13E_D12

E_D7

E_D6

E_D5

E_D4

E_D3

E_D2

E_D1

E_D0

E_D11

E_D10

E_D9

E_D8

E_D15

E_D14

E_D13

E_D12

RA56

22K

RA55

22K

RA54

22K

E_TXD1

Page 84: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9730 11-15

11. CIRCUIT DIAGRAMS

11.15 Main Board (15/23)

E_SRAMCSZ

E_SRVINTZ

XMCOMB

E_ADTRGZ

GA-GND1

8768261452100

998483818055516867666463627776757473706956444342413938373635

N2012Z121T03

FL4

FL3

GA-GND1

GA-VCC1

VCC U13

EXCCET103U

C30

C31

104

104

907965544029154

7853283

575251

30 91

GRC1507

GA-GND18589888786 726059589897969594935049342246472116141312119 10 17272625242333323192 201918

XMCOMA

YMCOMB

YMCOMA

Z1MCOMB

Z1MCOMA

E_IOCS1Z

TH2

TH1

TH4

TH3

E_D0

E_D1

E_D2

E_D3

E_D4

E_D5

E_D6

E_D7

E_D8

E_D9

E_D10

E_D11

E_A1

E_A2

E_A3

E_A4

E_A5

E_A19

E_A20

E_A21

E_A[21..1]

E_D[15..0]

E_A[21..1]

E_D[15..0]

E_RDDZ

E_WRLZ

E_CS4Z

E_CS6Z

E_SFREE

CLK50M

JXO-7-50MHz

X2

3

2

EXCCET103U

C33

FL5

FL6

N2012Z121T0310

4

VCC

1

R252K

XENA

XENB

Z1ENA

Z1ENB

YENA

YENB

GA-VCC1

VCC

E_RESET

CC32

SFRZ

Page 85: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9730 11-16

11. CIRCUIT DIAGRAMS

11.16 Main Board (16/23)

DPRCSZ

R1MCOMB

GA-GND2

8768261452100

998483818055516867666463627776757473706956444342413938373635

N2012Z121T03

FL49

FL48

GA-GND2

GA-VCC2

VCC U48

EXCCET103U

C136

C137

104

104

907965544029154

7853283

575251

30 91

GRC1507

GA-GND28589888786 726059589897969594935049342246472116141312119 10 17272625242333323192 201918

R1MCOMA

R2MCOMB

R2MCOMA

Z2MCOMB

Z2MCOMA

E_D0

E_D1

E_D2

E_D3

E_D4

E_D5

E_D6

E_D7

E_D8

E_D9

E_D10

E_D11

E_A[21..1]

E_D[15..0]

E_A[21..1]

E_D[15..0]

E_RDZ

E_WRZ

E_CS3Z

E_CS2Z

E_SFREE

CLK50M

74HC244

74HC244

U49

U47

R1ENA

R1ENB

Z2ENA

Z2ENB

R2ENA

R2ENB

GA-VCC2

E_RESET

CC138

E_AB1

E_AB2

E_AB3

E_AB4

E_AB5

357912141618 357912141618

E_A1

E_A2

E_A3

E_A4

E_A5

E_A19

E_A11

E_A10

E_A9

E_A8

E_A7

E_A6

E_A20

E_A21

1715 19113118642 1715 19113118642

E_WRZ

E_RDZ

E_WRLZ

E_RDDZ

E_WRZ

E_RDZ

E_AB11

E_AB10

E_AB9

E_AB8

E_AB7

E_AB6

E_AB[11..1]

E_AB[11..1]

Page 86: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9730 11-17

11. CIRCUIT DIAGRAMS

11.17 Main Board (17/23)

XMP

C176

104/100V

C175

+

1000UF63V

D53

D86

+48V

+48VR128

1K

R127

1K

D54

D52

1SS355

R99

SC802-04

D55

SC802-04

D51

SC902-2

D50

8 7 6

1U64

C179

104

+12V

C181

104

+12V

+12V

R97

1K_1/4W

U50C

74LS06

XMCOMA

XMCOMB

74LS06

U50D

56

98R96

1K_1/4W

C183

331

R107

1K

R106

1K

C184 VCC

U53C

9 10

- +11 4

R110

1K

15K

R103

D64 1S

S352

R109

30K

C182

XMFB

+

1UF/50V

NJM3403AM

8

104

IR2111S

2 3

4

SC902-2

C177

474/100V

D58

SC802-04

8 7 6

1U65

IR2111S

2 3

4

C178

474/100V

100_1/4W

D59

1SS355

R102100_1/4W

R130

1K

R129

1K

D61

D57

1SS355

R104

SC802-04100_1/4W

D63

1SS355

R105100_1/4W

YG811S09R

YG811S09R

D87

YG811S09R

D80

YG811S09R

D81

YG811S09R

QA6

IRF540N/TO

QA7

IRF540N/TO

QA8

IRF540N/TO

QA9

IRF540N/TO

R108

0.1_2W

D56

YG811S09R

D60

YG811S09R

D62

YG811S09R

C180

102/100V

R100

39_1W

XMM

YMP

C186

104/100V

C185

+

1000UF63V

D68

+48V

+48VR132

1K

R131

1K

D69

D87

1SS355

R114

SC802-04

D70

SC802-04

D66

SC902-2

D65

8 7 6

1U66

C189

104

+12V

C191

104

+12V

+12V

R112

1K_1/4W

U50E

74LS06

YMCOMA

YMCOMB

74LS06

U50F

1110

1312R111

1K_1/4W

C193

331

R122

1K

R121

1K

U53D

13 12

- +11 4

R125

1K

15K

R118

D79 1S

S352

R124

30K

C192

YMFB

+

1UF/50V

NJM3403AM

14

IR2111S

2 3

4

SC902-2

C187

474/100V

D73

SC802-04

8 7 6

1U67

IR2111S

2 3

4

C188

474/100V

100_1/4W

D74

1SS355

R117100_1/4W

R134

1K

R133

1K

D76

D72

1SS355

R119

SC802-04100_1/4W

D78

1SS355

R120100_1/4W

SFPB-66

D71 SFPB-66

D75 SFPB-66

D77 SFPB-66

D82 SFPB-66

D83 SFPB-66

D84 SFPB-66

D85 SFPB-66

QA10

IRF540N/TO

QA11

IRF540N/TO

QA12

IRF540N/TO

QA13

IRF540N/TO

R123

0.1_2W

C190

102/100V

R115

39_1W

YMM

Page 87: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9730 11-18

11. CIRCUIT DIAGRAMS

11.18 Main Board (18/23)

+40V

D6

SFPB-66

R50

39_1W

C91

152

C87

153

C93

SFRZ

Z1MCOMA

Z1MCOMB

224

C90

153

C95

C97

103/50V

220UF/50V

3

L6203

QA2

4 1 8

6

2

5 7 11 10 9

D7

SFPB-66

D12

SFPB-66

D13

SFPB-66

Z1MP

Z1MM

+40V

++40V

D16

SFPB-66

R52

39_1W

C103

152

C99

153

C105

SFRZ

Z2MCOMA

Z2MCOMB

224

C153

153

C107

C109

103/50V

220UF/50V

3

L6203

QA4

4 1 8

6

2

5 7 11 10 9

D17

SFPB-66

D20

SFPB-66

D21

SFPB-66

Z2MP

Z2MM

+40V

+

+24V

D8

SFPB-66

R49

39_1W

C89

152

C86

153

C92

SFRZ

SFRZ

R1MCOMA

R1MCOMB

224

C88

153

C94

C96

103/50V

220UF/50V

3

L6203

QA1

4 1 8

6

2

5 7 11 10 9

D9

SFPB-66

D10

SFPB-66

D11

SFPB-66R1MP

R1MM

+24V

++24V

D14

SFPB-66

R51

39_1W

C101

152

C98

153

C104

SFRZ

R2MCOMA

R2MCOMB

224

C100

153

C106

C108

103/50V

220UF/50V

3

L6203

QA3

4 1 8

6

2

5 7 11 10 9

D15

SFPB-66

D18

SFPB-66

D19

SFPB-66R2MP

R2MM

+24V

+

Page 88: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9730 11-19

11. CIRCUIT DIAGRAMS

11.19 Main Board (19/23)

OUTPUTPORT

INPUTPORT

J18

B8B-EH

J17

1 2 3 4 5 6 1 2 3 4 5 6 7 8

B8B-EH

MOTONZ

CW/CCW

Z1HOMEZ

YHOMEZ

RA70

10K*4

RA68

10K*4

RA72

10K*4

RA71

VCC

U59

43 42 41 40 38 37 36 35 14 15 16 18 19 20 21

32 31 30 29 28 27 26 25 4 3

E_D0

E_D1

E_D2

E_D3

E_D[15..0]

E_D[15..0]

E_A[21..1]

E_A[21..1]

E_RDZ

E_WRLZ

E_IOCS1Z

E_RESET

E_D4

E_D5

E_D6

E_D7

E_A2

E_A3

C160

102

C159

VCC

104

2

391724

44 34 1 3323 9 10 11 13 8 7 6 5

MSM82C55A

10K*4

RA67

VCC

10K*4

RA69

10K*4

Z2HOMEZ

R1HOMEZ

R2HOMEZ

XHOMEZ

Page 89: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9730 11-20

11. CIRCUIT DIAGRAMS

11.20 Main Board (20/23)

OSC_MP

OSC_MM

D23

SFPB-66

D22

SFPB-66

C110

+

10uF/50V

C111

104

R126

VCC

1K

R116

VCC

VCC

VCC

VCC

U36

VCC

1K

C113104

C116

104

NJM555

7 5 4 6 2

CW/CCW

MOTONZ

E_RESETZ J10

B5B-EH1 2 3 4 5

8

C112104

C115

103

C114

103

R53

1K R54

3.3K

R55270K

R5618K

R5718K

R5818K

R59150K

U37A 1

2- +

3

34 8

76

- +5

4 8

NJM2903

U37B

NJM2903

R113

1K

76

4

9

11

U35TAB440HF1

8 12 10

3 12 5

RXE110

+24V

D24

SFPB-66

D25

SFPB-66

Page 90: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9730 11-21

11. CIRCUIT DIAGRAMS

11.21 Main Board (21/23)

FAN+

FAN-

1 2

J21

B3B-EH-A

EXCCET102U

FL53

FL54

VCC

VCC

+24V

R934.7K

Q2

2SD1286Z

TP2

+12V

1213

U16F

74LS06

E_SW

XENB

XENA

YENB

YENA

3

104

C161

U60

VCC

13 5 11

2 1 1514 6 7 910 12

AM26LS32

4

3

104

C166

U61

R92

100_1/2W

C165

103

R91

100_1/2W

C164

103

R95

100_1/2W

C168

103

R94

100_1/2W

C167

103

R90

100_1/2W

C163

103

R89

XMP

XMM

YENAP

YENAM

YENBP

YENBM

XHOMEP

XHOMEM

XHOMEP

XHOMEM

EXCCET103U

FL50

1J19

DF1B-20DP-2.5DSA

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

+5V

+5V

GND

GND

XMP

XMP

XMP

XMP

XMM

XMM

XMM

XMM

GND

GND

XENAP

XENAM

XENBP

XENBM

XHOMEP

XHOMEM

VCC

YMP

YMM

YENAP

YENAM

YENBP

YENBM

YHOMEP

YHOMEM

YHOMEP

YHOMEM

EXCCET103U

FL55

1J29

DF1B-16DP-2.5SA

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

+5V

+5V

GND

GND

YMP

YMP

YMM

YMM

GND

GND

YENAP

YENAM

YENBP

YENBM

YHOMEP

YHOMEM

Z1MP

Z1MM

Z2MP

Z2MM

OSC_MP

OSC_MM

MCP

MCM

LOUPE

PNSELCT

R1MP

R1MM

R2MP

R2MM

1J25

DF1B-18DP-2.5DSA

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

OSCP

OSCM

MCP

MCM

GND

LOUPE

GND

PNSELCT

GND

GND

Z1MP

Z1MM

Z2MP

Z2MM

R1MP

R1MM

R2MP

R2MM

VCC

100_1/2W

C1662

103

13XHOMEZ

YHOMEZ

5 11

2 1 1514 6 7 910 12

AM26LS32

4RCS00000C001A

TP7

RCS00000C001A

RCS00000C001A

J24

B8P-VH1

TP3

TP4

VCC

TP5

+24V

TP6

+40V

C174

++

+

100UF/50V

C173

100UF/50V

C172

100UF/50V

2 3 4

1

2

1

2

1

2

1

2

5 6 7 8

C170

47uF/16V

1 2

B2P-VH

C169

104 +48V

+24V

J28

U62

3

+

1NJM78M12

1

2

1

2

2

EXCCET102U

J22

IL-G-2P-S3T2-E

E_SW

Page 91: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9730 11-22

11. CIRCUIT DIAGRAMS

11.22 Main Board (22/23)

Z1ENAP

Z1ENAM

Z1ENBP

Z1ENBM

Z2ENAP

Z2ENAM

Z2ENBP

Z2ENBM

R1ENAP

R1ENAM

R1ENBP

R1ENBM

R2ENAP

R2ENAM

R2ENBP

R2ENBM

J1

DF11-16DP-2DSA

R8

100_1/2W

C10

103

R7

100_1/2W

C9

103

R6

100_1/2W

C8

103

R5

100_1/2W

C7

103

R4

100_1/2W

C6

103

R14

100_1/2W

C18

103

R13

100_1/2W

C17

103

R12

100_1/2W

C16

FL1

VCC

EXCCET103U

103

R11

100_1/2W

C15

103

R3

100_1/2W

C5

103

R2

100_1/2W

C4

103

R1

100_1/2W

C3

103

2 1 14 15

3 13 5 11

6 7 10 9 4 12VCC

VCCC1

U1

AM26LS32/SO

2 1 14 15

3 13 5 11

6 7 10 9 4 12

U2

AM26LS32/SO

2 1 14 15

3 13 5 11

6 7 10 9 4 12

U3

AM26LS32/SO

2 1 14 15

3 13 5 11

6 7 10 9 4 12

U4

AM26LS32/SO

104

VCC

VCC

RA1

Z1ENA

Z1ENB

Z2ENA

Z2ENB

4.7K

VCC

RA2

R1ENA

R1ENB

R2ENA

R2ENB

4.7K

VCC

RA4

Z1HOMEZ

Z2HOMEZ

R1HOMEZ

R2HOMEZ

4.7K

VCC

RA3

PNENB

PNENA

4.7K

C2

104

VCCC11

104

VCCC14

104

R10

100_1/2W

C13

103

R9

100_1/2W

C12

103

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PNENAP

PNENAM

PNENBP

PNENBM

Z1HOMEP

Z1HOMEM

+5V

+5V

+5V

GND

GND

GND

Z2HOMEP

Z2HOMEM

R1HOMEP

R1HOMEM

R2HOMEP

R2HOMEM

J2

DF11-18DP-2.5DSA

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Page 92: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9730 11-23

11. CIRCUIT DIAGRAMS

11.23 Main Board (23/23)

V_VCC

CLK_GND

CLK_GND

CLK_GND

HC-49(3.579545M)

TC7WU04/SO

TC7WU04/SO

TC7WU04/SO

C59

X4

C60

1M

22P

22P

J7V_+12V

FL42

R43

+C63470UF/25V

75

R44470N2012Z121T03

MD-S5100-90

21 3 4 5

R34

C53103

U21A

U21B

R36

100

C61103

U23

V_VCC

V_VCC

NJM2264M

71 3 5 2 4 6

R39180

C58

104

C54

471

C56

224

C55

47P

C57

103

R321.5K

R33

1

U20

103

C52

VCC

C50

C51

100UF/16V

VCC

R3510K

R4010K

U22A

123

8 4

NJM2903

R4110K

VCC

R3810K

E_RESET

OSDCSZ

OSDSIN

OSDSCK

74HC14

U11D

V_VCC

NJM2266M

1

1

12

4 5 7U19

3

3

3

5 2 4

4

2 1

1

J6

2 3 4

L2

+9V

SBT-0180W

FL41

FL40

FL39

+24V

V_+12V

VCC

N2012Z121T03

NJM7809/TO220

D5

VO6C

+9V

N2012Z121T03

N2012Z121T03

B4B-EH

6

89

B/WZ

R3710K

R4210K

U22B

765

8 4

NJM2903

VCC

C64103

1UF/50V

++

103

C52

V_VCC

C45

C46

100UF/16V

1UF/50V

++

18 17 8

20

7

11

16

15 14 13 12

M35054-001FP

2 43 5 10 196 9

1K

C62

+22UF/25V

U21C

71

35

62

V_VCC

V_VCC

C48103

C43

103U18

U17

L116RHB-102K

D4 SFPB-66

LM2576/TO

C49

+

+

+

47UF/16V

C44

47UF/16V

+C42

V_+12V

1000uF/25V

C41

100uF/50V

Page 93: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9730 11-24

11. CIRCUIT DIAGRAMS

11.24 Carriage Relay Board

OSCP

+5V

R2ENAP

R1MM

PNENBM

+5V

R2ENBP

R1MP

R2ENB

PNENAM

OSCM

R1ENBP

Z2MP

R2ENA

R2ENBM

OSCP

R1ENAP

Z2MM

R1ENB

R2ENAM

+5V

Z2ENBP

R1ENA

R1ENBM

+5V

Z2ENA

R1ENAM

GND

Z1MM

Z2ENB

Z2MP

Z2ENBM

OSCM

Z1MP

Z1ENB

Z1MM

GND

R2HOMEP

Z1MP

Z2ENAM

GND

GND

GND

Z2ENAP

GND

R1HOMEP

GND

Z1ENAP

Z1ENA

Z1ENBM

Z2HOMEP

MCM

+5V

Z2MM

Z1HOMEP

MCP

Z1ENAM

R1MP

PNENBP

R2MP

+5V

R1MM

+5V

PNENAP

R2MM

Z1ENBP

R2MM

R2MP

MCP

MCM

VCC

VCC

PNENAP

PNENAM

PNENBP

PNENBM

GND

GND

LOUPE

PNSELCT

V-VCC

V-GND

VIDEO

V-GND

Z1EN

Z2EN

R1EN

R2EN

Z1M

Z2M

R1M

R2M

LDRV

+5V

GND

GND

+5V

LDRV

Z1HOMEZ

Z2HOMEZ

+5V

R1HOMEZ

GND

Z1HOME

Z2HOME

R1HOME

R2HOME

R2HOMEZ

LDRV

GND

+5V

LDRV

R2HOMEM

R1HOMEM

Z2HOMEM

Z1HOMEM

CARRIAGEBOARD

PR261203A

MCP

PNENAM

LOUPE

PNSELCT

MCP

MCM

PNENAP

PNENAM

PNENBP

PNENBM

V-VCC

VIDEO

LOUPE

PNSELCT

MCM

PNENBP

PNENBM

PNENAP

V-GND

V-VCC

V-GND

VIDEO

V-GND

VCC

VCC

VCC

VCC

VCC

VCC

VCC

VCC

VCC

VCC

VCC

R6

1K

J2

IL-G-2P-S3

T2-E

1 2

R4

1K

J3 DF1B-2P-2.5DSA

1 2

C1

104

U2

AM26LS31C

1 7 9 15 12 4

2 3 6 5

10 11 14 13

1A 2A 3A 4A G G

1Y 1Z 2Y 2Z 3Y 3Z 4Y 4Z

J4 DF1B-2P-2.5DSA

1 2J5 B2B-XH

1 2

J11

IL-G-4P-S3

T2-E

1 2 3 4

R13

1K

J12

IL-G-4P-S3

T2-E

1 2 3 4 J13

DF1B-4P-2.5DSA(B4B-EH)

1 2 3 4 J14

DF1B-4P-2.5DSA(B4B-EH)

1 2 3 4

U3

AM26LS31C

1 7 9 15 12 4

2 3 6 5

10 11 14 13

1A 2A 3A 4A G G

1Y 1Z 2Y 2Z 3Y 3Z 4Y 4Z

J1

IL-G-2P-S3

T2-E

1 2

R7

1K

R5

1K

J103B8B-PH

1 2 3 4 5 6 7 8

J18

B5B-PH

1 2 3 4 5

J17

B5B-PH

1 2 3 4 5

C2

104

R115

1K

U1

AM26LS31C

1 7 9 15 12 4

2 3 6 5

10 11 14 13

1A 2A 3A 4A G G

1Y 1Z 2Y 2Z 3Y 3Z 4Y 4Z

R8

1K

J106

B10B-EH

1 2 3 4 5 6 7 8 9 10

R9

200

J101

B10B-XH

1 2 3 4 5 6 7 8 9 10

C3

104

J15

B4B-PH

1 2 3 4

R16

1K

J107

B4B-EH(B4B-XH)

1 2 3 4

R1

1K

J105

B10B-PH

1 2 3 4 5 6 7 8 9 10

J104B8B-EH

1 2 3 4 5 6 7 8

R10

200

J102

B8B-XH1 2 3 4 5 6 7 8

R11

200

J20

DF11-16DP-2DSA

1 2 3 4 5 6 7 8 910 11 12 13 14 15 16

R3

1K

R12

200

R2

1K R114

1K

J16

B4B-PH

1 2 3 4

Page 94: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9730 11-25

11. CIRCUIT DIAGRAMS

11.25 Control Panel Relay Board

GND

LCDB4

LCDB2

PAUSELED

LCDB1

LCDB0

KEYB7

PAUSE

KCONT1

GND

PROMPTLED

KEYB6

KCONT0

SHIELD

KEYB5

SHIELD

KEYB4

SHIELD

KEYB3

SHIELD

LCDB3

KEYB2

KEYB1

E.SW

KEYB0

LCDB6

VCC

LCDB5

VCC

D4D5D6

EVEE

POWERLED

D7

RS

GND

PROMPTLED

VCC

R/W

VCC

PAUSELED

BUZZER

KEYB5

KEYB2

KEYCONT1

KEYCONT0

PAUSE

KEYB0

GND

KEYB3

KEYB1

KEYB7

KEYB4

KEYB6

KEYJUNCTIONBOARD

PR261205

VCC

VCC

VCC

VCC

VCC

J5 IL-S-14P

1 2 3 4 5 6 7 8 9 10 11 12 13 14J2 5597-12A

PB

1 2 3 4 5 6 7 8 9 10 11 12

R3

100

J4 5597-06A

PB

1 2 3 4 5 6

J3

DF11-30DP-2DSA1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

R4

8.2K

BZ1MEB-12C-5

1

2

R2

470

J1 B2B-PH-K

1 2

D1

1SS254

D2

1SS254

J6 B2B-EH

1 2

C1104

R5 0

R1

0

Page 95: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9730 11-26

11. CIRCUIT DIAGRAMS

11.26 Pen Board

MC1(+)

ENA2

MC2(-)

ENB2

GND

FG

PEN1

PEN2

MC1(-)

MC2(+)

GND

FG GND

ENA1

+5V

+5V

ENB1

GND

V-GND

GND

VIDEO

GND

V-GND

MCM

PNENBM

PNENAM

VCC

LOUPE

VCC

PNENAP

MCP

PNSELCT

PNENBP

V-VCC

PENBOARD

PR261204

MCM

MCP

MCP

MCM

PNENAP

PNENBP

LOUPE

PNSELCT

VIDEO

PNENAM

PNENBM

LOUPE

V-GND

V-VCC

V-GND

V-VCC

VIDEO

VCC

VCC

VCC

VCC

VCC

VCC

VCC

U2E

74HC04

1110

U3C

74LS38

9 108

U1 PS710A-1A

1 2 3

6 5 4

A K NC

D2 S D1

J2 08FE-ST-

VK-N

1 2 3 4 5 6 7 8

R1100

U2A

74HC04

12

C3

104

C4

104

J3 RP13A-12RC-20PB

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

C1103

U2F

74HC04

1312

U3A

74LS38

1 23

U3D

74LS38

12 1311

C5

104

U4

AM26LS31

12 3

4 127 9 156 5

10 11 14 13

INA

OUTA

OUTA

ENEN

INB

INC

IND

OUTB

OUTB

OUTC

OUTC

OUTD

OUTD

U2B

74HC04

34

U5 PS710A-1A

1 2 3

6 5 4

A K NC

D2 S D1

R2

1.2K

R3100

J5 B2B-PS-K-S

1 2

C6104

J1 08FE-ST-

VK-N

1 2 3 4 5 6 7 8

L1 SBT-0180

W

143

2

R54.7K

U3B

74LS38

4 56

R4

1.2K

U2D

74HC04

98

C2103

U2C

74HC04

56

J4 MA-J18

123

Page 96: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9730 11-27

11. CIRCUIT DIAGRAMS

11.27 Rear Sensor Board

RSENSORBOARD

PR261206A

VCC

VCC

VCC

GND

OUT

SNS1

GP1A52HR

2 1

3 5

4

J1 IL-S-4P

1 2 3 4

C1104

Page 97: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9730 11-28

11. CIRCUIT DIAGRAMS

11.28 X Relay Board

+5V

+5V

+5V

LDRV

XENBM

GND

GND

XMP

XENA

GND

+5V

XHOMEM

XHOMEZ

XENB

GND

XMP

XMM

XENAP

GND

XENBP

GND

XENAM

XMM

XMP

YMM

XHOMEP

XMP

XMP

XMM

XMM

XMP

YMM

XJUNCTIONBOARD

PR261207

VCC

VCC VCC

VCC

VCC

C1

104

R2

1K

J4 DF1B-20DP-2.5DSA

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20U1

AM26LS31C

1 7 9 15 12 4

2 3 6 5 10 11 14 13

1A 2A 3A 4A G G

1Y 1Z 2Y 2Z 3Y 3Z 4Y 4Z

R3

1KJ3 B4B-PH

1 2 3 4

R4

1K

J1 5566-04A

1 2 3 4

R1

200

J2 DF1B-4P-2.5DSA

1 2 3 4

Page 98: FC3600 CUTTINGMACHINE€¦ · Z-axis Digital servo (repeat cutting/half-cutting supported) R-axis Digital servo drive system Maximum cutting area X, Y 1,000 mm (X) x 1,220 mm (Y)

FC3600-UM-251-9730 11-29

11. CIRCUIT DIAGRAMS

11.29 Y Relay Board

GND

+5V

+5V

YENA

YMM

YENB

YMP

YMP

GND

YHOMEM

+5V

GND

YENAP

YMP

LDRV

+5V

YMM

YMM

GND

YHOMEZ

GND

GND

YENBM

YENAM

YENBP

YHOMEP

YJUNCTIONBOARD

PR261202A

VCC

VCC

VCC

VCC

VCC

C1

104

R2

1K

U1

AM26LS31C

1 7 9 15 12 4

2 3 6 5 10 11 14 13

1A 2A 3A 4A G G

1Y 1Z 2Y 2Z 3Y 3Z 4Y 4Z

R3

1KJ3 B4B-PH-K-S

1 2 3 4

R4

1K

J4 DF11B-16DP-2DSA

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

J1 DF1B-2P-2.5DSA

1 2 J2 DF1B-4P-2.5DSA

1 2 3 4

R1

200