fbthg-70chvl trunk hinge installation instructions

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Page 1: FBTHG-70CHVL Trunk Hinge Installation Instructions

Important Technical Information:

Fesler Billet makes every effort to ensure that you are provided with the most

accurate and up-to-date technical information. However, all technical

information is approximate and may vary upon application. Fesler Billet is not

responsible for any consequences resulting from manufacture’s technical mid-

year changes. Fesler Billet products should only be installed by a qualified,

licensed auto mechanic experienced in the installation of such products.

Important Anodizing Information:

Anodizing does not produce "flawless" color or finish on any Fesler part order

that way. In fact, you should expect to encounter minor variations (or what

some call "blemishes") in the color and finish in individual pieces. Every Fesler

finish is unique in this regard. Remember, these variations are normal, and do

not affect the performance of the part in any way.

Other Important Stuff You Should Probably Read:

Fesler Billet is not responsible for customer applications that are outside the

normal and intended use of our products, including specific model and year

applications.

Fesler Billet designs all parts off original OEM applications. Due to the vast

array of manufacturers for aftermarket parts, it is possible that you may have to

make some minor adjustments to either our part or your sheet metal in order

for the part to fit properly.

QUESTIONS OR COMMENTS?

Call us at 1-866-583-9787

INSTALLATION INSTRUCTIONS

FBTHG-70CHVL HARDTOP

Trunk Hinges

1968 - 1972 Chevrolet Chevelle

Page 2: FBTHG-70CHVL Trunk Hinge Installation Instructions

INSTALLATION INSTRUCTIONS

1968-1972 Chevrolet Chevelle Trunk Hinges Copyright 2011 © by Fesler Productions, LLC. All rights reserved.

Instructions:

1. Remove four bolts retaining trunk lid and remove trunk lid

2. Remove trunk hinge springs. (Using vise grips or pliers will be helpful)

Each side has hooks on the body that the spring is locked

into.

3. Rotate the spring until the opposite end can be removed from the

hinge.

If you do not care about saving the springs you can cut

them with a die grinder to aid in the removal AFTER

SPRING TENSION IS RELEASED

4. With a die grinder carefully grind the head off the hinge pin

CAREFULLY, ***Be careful not to cut the outer body skin.

An angle die grinder works best. A mirror and light will

also be helpful.

Be sure to protect the carpet and all upholstery

5. After the head of the hinge pin is ground down remove the pin and

hinge.

6. Install new hinges with studs for the struts pointing out towards the

body

7. Line up the bushing with the hinge

pin hole and install the provided

pin. Insert the pin from the center

of the car. >>>>>>>>>>>>>>>>>

8. Install C-clip supplied on the new

hinge pin

a. (Needle nose pliers would work best)

9. Using the lower strut

mount as a template,

hold it against the

trunk hinge support

and push it back

(towards front of car)

and down until there

is no movement. Use

and awl to mark the

three holes.

>>>>>>>>

10. Center punch and drill holes using an angle

drill. >>>>>>>>>>>>>>>>>>>>>>>>>>>>>

11. Install lower strut mount using the three

5/16-18 6H bolts and flat washers. Remove retaining pins from strut

sockets and set aside (you will need to replace them in step 12)

12. Pop struts onto ball studs with the body

attached to the hinge. Replace strut retaining

rings >>>>>>>>>>>>>>>>>>>>>>>>>>>>>>

13. Reinstall trunk lid, attaching hinge to lid with

supplied bolts and washers.

14. Realign lid with car