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99
FAULT CODES NUMERICAL LIST DTC CODE Click on the fault code to link to device specific information and fault finding procedure P0016 Crankshaft and Camshaft synchronous error P0088 Common Rail System Pressure - Exceeds high upper limit 3 P0112 Intake Air Temperature Sensor Signal to Low P0113 Intake Air Temperature Sensor Signal too High P0116 Coolant temperature sensor performance invalid P0117 Coolant temperature sensor signal too low P0118 Coolant temperature sensor signal too high P0122 Accelerator Pedal Sensor, Track No.1, signal too low P0123 Accelerator Pedal Sensor, Track n. 1 Signal too High P0182 Fuel Temperature Sensor Signal too Low P0183 Fuel Temperature Sensor Signal too High P0191 FTB 2A - C/Rail press. Sensor signal keeping the middle range P0191 FTB 25 - PC sensor offset diagnosis (drifted high or low) P0191 FTB 24 - PC sensor high offset P0191 FTB 29 - PC sensor offset diagnosis for NOX requirement (drifted high or low) P0192 Common Rail Pressure Sensor - Signal Too Low P0193 Common Rail Pressure Sensor - Signal Too high Page 1 of 99 Fault Codes 5.2.2016 file://C:\WINNT\Profiles\sauli\Local Settings\Temp\~hh6B26.htm

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  • FAULT CODES NUMERICAL LIST

    DTC CODE

    Click on the fault code to link to device specific information and fault finding procedure

    P0016 Crankshaft and Camshaft synchronous error

    P0088 Common Rail System Pressure - Exceeds high upper limit 3

    P0112 Intake Air Temperature Sensor Signal to Low

    P0113 Intake Air Temperature Sensor Signal too High

    P0116 Coolant temperature sensor performance invalid

    P0117 Coolant temperature sensor signal too low

    P0118 Coolant temperature sensor signal too high

    P0122 Accelerator Pedal Sensor, Track No.1, signal too low

    P0123 Accelerator Pedal Sensor, Track n. 1 Signal too High

    P0182 Fuel Temperature Sensor Signal too Low

    P0183 Fuel Temperature Sensor Signal too High

    P0191 FTB 2A - C/Rail press. Sensor signal keeping the middle range

    P0191 FTB 25 - PC sensor offset diagnosis (drifted high or low)

    P0191 FTB 24 - PC sensor high offset

    P0191 FTB 29 - PC sensor offset diagnosis for NOX requirement (drifted high or low)

    P0192 Common Rail Pressure Sensor - Signal Too Low

    P0193 Common Rail Pressure Sensor - Signal Too high

    Page 1 of 99Fault Codes

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  • P0200 Capacitor charge-up circuit malfunction injector (excessive charge)

    P0201 Injector Circuit/Open - Injector firing order 1

    P0203 Injector Circuit/Open - Injector firing order 3

    P0205 Injector Circuit/Open - Injector firing order 2

    P0206 Injector Circuit/Open - Injector firing order 4

    P0217 Engine Coolant Temperature Exceeds Upper Limit

    P0219 Engine Over Speed Revolutions

    P0222 Accelerator Pedal Sensor, Track n. 2, Signal too Low

    P0223 Accelerator Pedal Sensor, Track n. 2, Signal too High

    P0227 Accelerator Pedal for ASC (PTO) Sensor Signal too Low

    P0228 Accelerator Pedal for ASC (PTO) Sensor Signal too High

    P0231 Electric Lift Pump; Relay or Circuit Short to Ground

    P0232 Electric Lift Pump; Relay or Circuit Short to Battery

    P0234 Boost Pressure Sensor Exceed Upper Limit

    P0236 Boost Pressure Sensor Performance Invalid

    P0237 Boost Pressure Sensor Signal Too Low

    P0238 Boost Pressure Sensor Signal Too High

    P0299 Boost pressure sensor exceeds lower limit

    P0336 Crankshaft Position Sensor - Performance Invalid

    P0337 Crankshaft Position Sensor - No Pulse

    P0341 Camshaft Position Sensor - Performance Invalid

    P0342 Camshaft Position Sensor - No Pulse

    P0385 Crankshaft Position Sensor - Camshaft Position Sensor NO PULSE

    Page 2 of 99Fault Codes

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  • P0400 Exhaust Gas Recirculation valve - Feedback/position sensor/Dynamic range failure

    P0403 EGR Cleaning failure (valve stuck open/poppet much lower than normal)

    P0404 EGR motor drive circuit invalid and/or battery tension

    P0462 Fuel level sensor signal too low

    P0463 Fuel level sensor signal too high

    P0488 EGR valve stick/initialization failure

    P0501 Vehicle speed sensor signal invalid

    P0502 Vehicle speed sensor input open/ short

    P0503 Vehicle speed sensor frequency too high

    P0524 Engine Oil Pressure Down

    P0541 Glow relay output open load/short to GND

    P0542 Glow relay output short to BATT

    P0562 Vehicle System Voltage Too Low (< 8.0 volts)

    P0563 Vehicle System Voltage Too High (> 16.0 volts)

    P0601 Check sum error - flash area

    P0602 Injector QR data Error in the ECU

    P0606 CPU fault; main CPU fault

    P0607 CPU fault; watchdog IC fault

    P0611 Capacitor charge-up circuit malfunction injector (insufficient charge) whit in ECU

    P0616 Starter Switch short to Ground

    P0617 Starter Switch short to battery.

    SCV(+) output open load/short to GND;

    Page 3 of 99Fault Codes

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  • P0627 SCV(-) output open load/short to GND;

    SCV coil open/short

    P0629 SCV(+) output short to BATT;

    SCV(-) output short to BATT

    P0642 Battery 5V reference 1 circuit low (5V power supply for sensor)

    P0643 Battery 5V reference 1 circuit high (5V power supply for sensor)

    P0652 Battery 5V reference 2 circuit low (5V power supply for sensor)

    P0653 Battery 5V reference 2 circuit high (5V power supply for sensor)

    P0693 Coolant fan low speed relay short to GND

    P0694 Coolant fan low speed relay short to battery

    P0695 Coolant fan high speed relay short to GND

    P0696 Coolant fan high speed relay short to battery

    P0704 Clutch switch circuit malfunction (manual transmission only)

    P0850 Neutral switch circuit malfunction (manual transmission only)

    P0934 Hydraulic pressure sensor signal too low

    P0935 Hydraulic pressure sensor signal too high

    P1217 Common Rail System Pressure - Exceeds High Upper Limit 1

    P1219 Pressure Limited Valve (PLV) activated / Multiple high rail pressure error / Engine stall after Pressure Limited Valve opening

    P1220 Common Rail pressure control cannot achieve target pressure fuel

    P1221 Common Rail pressure falls below the control limit of the target pressure

    P1602 Injector QR data in not written in the ECU

    P2146 Injector Drive system output open load

    P2147 Injector Drive system output short circuit to Ground.

    Page 4 of 99Fault Codes

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  • FAULT CODES NUMERICAL LIST

    Failure Type Byte (FTB) Numbers

    P2148 Injector Drive system output short circuit to Battery.

    P2228 Atmosphere Pressure Sensor too Low

    P2229 Atmosphere Pressure Sensor too High

    P2269 Water in fuel filter failure.

    P2280 Air filter clogging error

    P2293 Common Rail System Pressure - Exceeds High Upper Limit 2

    P2425 Exhaust Gas Recirculation Valve: Temperature failure

    P268B Pump Learning Uncompleted

    U0073 CAN 1 Node Error

    U0101 CAN BUS Line Open from General Unit

    U0411 EGR Valve Transmission and or received signal failure (for CAN)

    U1001 Can2 Node Error

    Failure Type Byte (FTB) Numbers

    00 No sub type information

    01 General Electrical Failure

    02 General signal failure

    Page 5 of 99Fault Codes

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  • 04 System internal failure (ECU)

    05 System programming failure

    07 Mechanical failure

    09 Component failure

    11 Short Circuit To Ground (SC2G)

    12 Short Circuit To Battery (SC2VBAT)

    13 Open Circuit (OC)

    14 Abnormal Tension

    15 Circuit Short To Battery or Open

    16 Circuit voltage below threshold

    17 Circuit voltage above threshold

    18 Circuit current below threshold

    19 Circuit current above threshold

    1A Circuit resistance above threshold

    1B Circuit resistance below threshold

    1C Circuit voltage out of range

    1F Circuit intermittent

    23 Signal stuck low

    24 Signal stuck high

    25 Signal Shape / Waveform Failure

    26 Signal rate of change below threshold

    27 Signal rate of change above threshold

    29 Signal invalid

    Page 6 of 99Fault Codes

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  • 2A Signal Stuck In Range

    2F Signal erratic

    31 No Signal (lost/missing)

    36 Signal frequency too low

    37 Signal frequency too high

    38 Signal frequency incorrect

    41 General Checksum Failure

    44 Data Memory Failure

    45 Program memory failure

    46 Calibration / Parameter memory failure

    47 Watchdog / micro controller / microprocessor failure

    49 Internal Electronic Failure

    4B Over temperature

    51 Not Programmed

    54 Missing Calibration

    62 Signal compare failure

    64 Signal plausibility failure

    68 Event Information

    71 Actuator stuck

    72 Actuator stuck open

    73 Actuator stuck closed

    85 Signal above allowable range

    86 CAN Signal invalid

    Page 7 of 99Fault Codes

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  • Reduced Power Mode (Engine Derating Mode)

    87 Missing Message

    88 Bus off

    92 Performance or incorrect operation

    96 Component Internal Failure

    98 Component or system over temperature

    9A Component or System Operating Conditions

    Reduced Power Mode (Engine Derating Mode) When a fault is detected, the ECU determines the severity of the fault and may take action to protect either the engine or the machine from potential damage.

    The ECU can decide on four possible actions:

    No Action:

    The ECU has determined that there is no immediate risk to the engine or machine and the engine operates as normal. However action should be taken at the earliest opportunity to rectify the fault.

    Reduced Torque Mode:

    The power output of the engine is reduced so that stresses and temperatures in the engine are lowered and engine damage is minimized. The machine should be stopped at the earliest opportunity to avoid further damage.

    Limp Home Mode:

    Page 8 of 99Fault Codes

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  • P0016

    The power output of the engine is limited and engine speed reduced so that stresses and temperatures in the engine are lowered and engine damage is minimized. The machine should be stopped at the earliest opportunity to avoid further damage.

    P0016 Fault Information Crankshaft and Camshaft synchronous error

    This fault code indicates the ECU has detected a wrong synchronization between Camshaft Sensor and Crankshaft Sensor.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    FTB Related Faults :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    3 Check the harness is not damaged and is routed correctly.

    4 Check Complete the Camshaft and Crankshaft sensor testing procedure described in the help page Camshaft Sensor and Crankshaft Sensor.

    64 Signal plausibility failure.

    Page 9 of 99Fault Codes

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  • P0088

    P0088 Fault Information Common Rail System Pressure - Exceeds high upper limit 3

    This fault code indicates the ECU has detected the fuel system pressure is too high.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    FTB Related Faults :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    3 Check the harness is not damaged and is routed correctly.

    4 Check fuel return lines are not trapped or blocked.

    5 Complete sensor checks and measurements for the Common Rail Fuel Pressure Sensor and Suction Control Valve (SCV).

    00 No sub type information

    Page 10 of 99Fault Codes

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  • P0112

    P0113

    P0112 Fault Information Intake Air Temperature Sensor Signal to Low

    This fault code indicates the ECU has detected a fault on the T-MAP Sensor.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    FTB Related Faults :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    3 Check the harness is not damaged and is routed correctly.

    4 Complete the T-MAP testing procedure described in the help page Intake Temperature and Manifold Absolute Pressure (T-MAP) Sensor.

    16 Circuit voltage below threshold

    Page 11 of 99Fault Codes

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  • P0116

    P0113 Fault Information Intake Air Temperature Sensor Signal too High

    This fault code indicates the ECU has detected a fault on the intake Temperature and Manifold absolute Pressure T-MAP Sensor.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    FTB Related Faults :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    3 Check the harness is not damaged and is routed correctly.

    4 Complete the T-MAP testing procedure described in the help page Intake Temperature and Manifold Absolute Pressure (T-MAP) Sensor.

    17 Circuit voltage above threshold

    P0116 Fault Information

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  • P0017

    Coolant temperature sensor performance invalid This fault code indicates the ECU has detected a fault on the Coolant Temperature Sensor.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    FTB Related Faults :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    3 Check the harness is not damaged and is routed correctly.

    4 Complete the Coolant temperature sensor testing procedure described in the help page Coolant Temperature Sensor.

    92 Performance or incorrect operation

    P0117 Fault Information Coolant temperature sensor signal too low

    Page 13 of 99Fault Codes

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  • P0018

    This fault code indicates the ECU has detected a fault on the Coolant Temperature Sensor.

    Service Procedures :

    FTB Related Faults :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    3 Check the harness is not damaged and is routed correctly.

    4 Complete the Coolant temperature sensor testing procedure described in the help page Coolant Temperature Sensor.

    16 Circuit voltage below threshold

    P0118 Fault Information Coolant temperature sensor signal too high

    This fault code indicates the ECU has detected a fault on the Coolant Temperature sensor

    This fault code activates the Engine Derating Mode.

    Page 14 of 99Fault Codes

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  • P0122

    Service Procedures :

    FTB Related Faults :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    3 Check the harness is not damaged and is routed correctly.

    4 Complete the Coolant temperature sensor testing procedure described in the help page Coolant Temperature Sensor.

    17 Circuit voltage above threshold

    P0122 Fault Information Accelerator Pedal Sensor, Track No.1 signal too low

    This fault code indicates the ECU has detected a foot pedal throttle fault on the Throttle Pedal Sensor.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    IMPORTANT !

    Page 15 of 99Fault Codes

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  • P0123

    FTB Related Faults :

    Stop the engine and let it cool before you start work. Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    3 Check the harness is not damaged and is routed correctly.

    4 Complete the foot pedal throttle sensor testing procedure described in the machine workshop manual.

    16 Circuit voltage below threshold

    P0123 Fault Information Accelerator Pedal Sensor, Track n. 1 Signal too High

    This fault code indicates the ECU has detected a foot pedal throttle fault on the Throttle Pedal Sensor.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    Page 16 of 99Fault Codes

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  • P0182

    FTB Related Faults :

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    3 Check the harness is not damaged and is routed correctly.

    4 Complete the foot pedal throttle sensor testing procedure described in the machine workshop manual.

    17 Circuit voltage above threshold

    P0182 Fault Information Fuel Temperature Sensor Signal too Low

    This fault code indicates the ECU has detected a fault on the fuel temperature sensor circuit.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    Page 17 of 99Fault Codes

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  • P0183

    FTB Related Faults :

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    3 Check the harness is not damaged and is routed correctly.

    4 Complete the fuel temperature sensor testing procedure described in the help page Fuel Temperature Sensor.

    16 Circuit voltage below threshold.

    P0183 Fault Information Fuel Temperature Sensor Signal too High

    This fault code indicates the ECU has detected a fault on the fuel temperature sensor circuit.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    Check for any debris or water inside the connector terminals.

    Page 18 of 99Fault Codes

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  • P0191

    FTB Related Faults :

    2 This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    3 Check the harness is not damaged and is routed correctly.

    4 Complete the fuel temperature sensor testing procedure described in the help page Fuel Temperature Sensor.

    17 Circuit voltage above threshold

    P0191 Fault Information Common Rail Pressure Sensor Signal Invalid

    This fault code indicates the ECU has detected a Fuel Rail Pressure fault on the Common Rail Fuel Pressure Sensor.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector

    Page 19 of 99Fault Codes

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  • P0192

    FTB Related Faults :

    sealing.

    3 Check the harness is not damaged and is routed correctly.

    4 Complete the Fuel Pressure Sensor testing procedure described in the help page Common Rail Fuel Pressure Sensor.

    24 Signal stuck high

    25 Signal Shape / Waveform Failure

    29 Signal invalid

    2A Signal Stuck In Range

    P0192 Fault Information Common Rail Pressure Sensor - Signal Too Low

    This fault code indicates the ECU has detected a pressure fault on the Common Rail Fuel Pressure Sensor.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    Page 20 of 99Fault Codes

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  • P0193

    FTB Related Faults :

    2 Check the harness is not damaged and is routed correctly.

    3 Complete the Fuel Pressure Sensor testing procedure described in the help page Common Rail Fuel Pressure Sensor.

    16 Circuit voltage below threshold

    P0193 Fault Information Common Rail Pressure Sensor - Signal Too high

    This fault code indicates the ECU has detected a pressure fault on the Common Rail Fuel Pressure Sensor.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    3 Check the harness is not damaged and is routed correctly.

    Complete the Fuel Pressure Sensor testing procedure described in the help page Common Rail Fuel

    Page 21 of 99Fault Codes

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  • P0200

    FTB Related Faults :

    4 Pressure Sensor.

    17 Circuit voltage above threshold

    P0200 Fault Information Capacitor charge-up circuit malfunction injector (excessive charge)

    This fault code indicates the ECU has detected an capacitor charge up circuit internal malfunction on the ECU.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2

    Erase the fault code with the Kohler Diagnostic Tool and try to restart the engine.

    If fault persists complete the checks described in the help page Injector Electrical - Dynamic Test with the Kohler Diagnostic Tool.

    If no fault is found, proceed to Step 3.

    3 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    Page 22 of 99Fault Codes

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  • P0201

    FTB Related Faults :

    4 Check the harness is not damaged and is routed correctly.

    5 If fault persists replace the Engine Electronic Control Unit ECU

    01 General Electrical Failure

    P0201 Fault Information Injector Circuit/Open - Injector firing order 1

    This fault code indicates the ECU has detected an open circuit on the Cylinder 1 Fuel Injector.

    First cylinder flywheel side end.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    3 Check the harness is not damaged and is routed correctly.

    Page 23 of 99Fault Codes

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  • P0203

    FTB Related Faults :

    4 Complete the Injector testing procedure described in the help page. Fuel Injector.

    5 If fault persists complete the checks described in the help page Fuel Injector Drive System to solve the problem.

    13 Open Circuit (OC).

    P0203 Fault Information Injector Circuit/Open - Injector firing order 3

    This fault code indicates the ECU has detected an open circuit on the Cylinder 2 Fuel Injector on KDI 1903 or Cylinder 4 Fuel Injector on KDI 2504.

    First cylinder flywheel side end.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    Page 24 of 99Fault Codes

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  • P0205

    FTB Related Faults :

    3 Check the harness is not damaged and is routed correctly.

    4 Complete the Injector testing procedure described in the help page. Fuel Injector.

    5 If fault persists complete the checks described in the help page Fuel Injector Drive System to solve the problem.

    13 Open Circuit (OC).

    P0205 Fault Information Injector Circuit/Open - Injector firing order 2

    This fault code indicates the ECU has detected an open circuit on the Cylinder 3 Fuel Injector.

    First cylinder flywheel side end.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    Page 25 of 99Fault Codes

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  • P0206

    FTB Related Faults :

    3 Check the harness is not damaged and is routed correctly.

    4 Complete the Injector testing procedure described in the help page. Fuel Injector.

    5 If fault persists complete the checks described in the help page Fuel Injector Drive System to solve the problem.

    13 Open Circuit (OC).

    P0206 Fault Information Injector Circuit/Open - Injector firing order 4

    This fault code indicates the ECU has detected an open circuit on the Cylinder 2 Fuel Injector on KDI 2504.

    First cylinder flywheel side end.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    Page 26 of 99Fault Codes

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  • P0217

    FTB Related Faults :

    3 Check the harness is not damaged and is routed correctly.

    4 Complete the Injector testing procedure described in the help page. Fuel Injector.

    5 If fault persists complete the checks described in the help page Fuel Injector Drive System to solve the problem.

    13 Open Circuit (OC).

    P0217 Fault Information Engine Coolant Temperature Exceeds Upper Limit

    This fault code indicates the ECU has detected a fault on the coolant circuit.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Control the cooling system. Refer to the Workshop Manual (Trouble shooting section - Engine overheats cooling circuit section).

    If no fault is found, proceed to Step 3.

    3 If all the cooling system components work correctly, please continue to following steps.

    Page 27 of 99Fault Codes

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  • P0219

    FTB Related Faults :

    4 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    5 Check the harness is not damaged and is routed correctly.

    6 Complete the Coolant temperature sensor testing procedure described in the help page Coolant Temperature Sensor

    00 No sub type information

    P0219 Fault Information Engine Over Speed Revolutions

    This fault code indicates the ECU has detected a over speed revolutions of the engine while operating.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check the harness is not damaged and is routed correctly.

    Page 28 of 99Fault Codes

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  • P0222

    FTB Related Faults :

    00 No sub type information

    P0222 Fault Information Accelerator Pedal Sensor, Track n. 2, Signal too Low

    This fault code indicates the ECU has detected a foot pedal throttle fault on the Throttle Pedal Sensor.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    FTB Related Faults :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    3 Check the harness is not damaged and is routed correctly.

    4 Complete the foot pedal throttle sensor testing procedure described in the help page Throttle Pedal

    Sensor

    Page 29 of 99Fault Codes

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  • P0223

    16 Circuit voltage below threshold

    P0223 Fault Information Accelerator Pedal Sensor, Track n. 2, Signal too High

    This fault code indicates the ECU has detected a foot pedal throttle fault on the Throttle Pedal Sensor.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    FTB Related Faults :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    3 Check the harness is not damaged and is routed correctly.

    4 Complete the foot pedal throttle sensor testing procedure described in the help page Throttle Pedal

    Sensor

    17 Circuit voltage above threshold

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  • P0227

    P0227 Fault Information Accelerator Pedal for ASC (PTO) Sensor Signal too Low

    This fault code indicates the ECU has detected a foot pedal throttle fault on the Throttle Pedal Sensor.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    FTB Related Faults :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    3 Check the harness is not damaged and is routed correctly.

    4 Complete the foot pedal throttle sensor testing procedure described in the help page Throttle Pedal

    Sensor

    16 Circuit voltage below threshold

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  • P0228

    P0231

    P0228 Fault Information Accelerator Pedal for ASC (PTO) Sensor Signal too High

    This fault code indicates the ECU has detected a foot pedal throttle fault on the Throttle Pedal Sensor.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    FTB Related Faults :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    3 Check the harness is not damaged and is routed correctly.

    4 Complete the foot pedal throttle sensor testing procedure described in the help page Throttle Pedal

    Sensor

    17 Circuit voltage above threshold

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  • P0232

    P0231 Fault Information Electric Lift Pump; Relay or Circuit Short to Ground

    This fault code indicates the ECU has detected a fault on the Fuel lift pump control circuit.

    Service Procedures :

    FTB Related Faults :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing see Fuel lift pump relay help page for information.

    3 Check the harness is not damaged and is routed correctly.

    4 Complete the Fuel lift pump control circuit testing procedure described in the help page Fuel lift pump test.

    11 Short Circuit To Ground (SC2G)

    P0232 Fault Information

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  • P0234

    Electric Lift Pump; Relay or Circuit Short to Battery This fault code indicates the ECU has detected a fault on the Fuel lift pump control circuit.

    Service Procedures :

    FTB Related Faults :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing see Fuel lift pump relay help page for information.

    3 Check the harness is not damaged and is routed correctly.

    4 Complete the Fuel lift pump control circuit testing procedure described in the help page Fuel lift pump test.

    12 Short Circuit To Battery (SC2VBAT)

    P0234 Fault Information Boost Pressure Sensor Exceed Upper Limit

    This fault code indicates the ECU has detected a fault pressure on the intake manifold.

    This fault code activates the Engine Derating Mode.

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  • P0236

    Service Procedures :

    FTB Related Faults :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check the Waste Gated functionality following the testing procedure described in the help page Turbocharger Waste Gated Valve.

    If no fault is found, proceed to Step 3.

    3 Check the harness is not damaged and is routed correctly.

    4 Complete the testing procedure described in the help page Intake Temperature and Manifold Absolute Pressure (T-MAP) Sensor.

    17 Circuit voltage above threshold

    P0236 Fault Information Boost Pressure Sensor Performance Invalid

    This fault code indicates the ECU has detected a fault pressure on the T-MAP Sensor.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    Page 35 of 99Fault Codes

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  • P0237

    FTB Related Faults :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    3 Check the harness is not damaged and is routed correctly.

    4 Complete the testing procedure described in the help page Intake Temperature and Manifold Absolute Pressure (T-MAP) Sensor.

    5 Complete the Waste Gated testing procedure described in the help page Turbocharger with Waste Gated.

    92 Performance or incorrect operation

    P0237 Fault Information Boost Pressure Sensor Signal Too Low

    This fault code indicates the ECU has detected a fault pressure on the T-MAP Sensor.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    Page 36 of 99Fault Codes

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  • P0238

    FTB Related Faults :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    3 Check the harness is not damaged and is routed correctly.

    4 Complete the testing procedure described in the help page Intake Temperature and Manifold Absolute Pressure (T-MAP) Sensor.

    5 Complete the Waste Gated testing procedure described in the help page Turbocharger with Waste Gated.

    16 Circuit voltage below threshold

    P0238 Fault Information Boost Pressure Sensor Signal Too High

    This fault code indicates the ECU has detected a fault pressure on the T-MAP Sensor.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    Page 37 of 99Fault Codes

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  • P0299

    FTB Related Faults :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    3 Check the harness is not damaged and is routed correctly.

    4 Complete the testing procedure described in the help page Intake Temperature and Manifold Absolute Pressure (T-MAP) Sensor.

    5 Complete the Waste Gated testing procedure described in the help page Turbocharger with Waste Gated.

    17 Circuit voltage above threshold

    P0299 Fault Information Boost pressure sensor exceeds lower limit

    This fault code indicates the ECU has detected a fault pressure on the Turbocharger intake pressure circuits system.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    Page 38 of 99Fault Codes

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  • P0336

    FTB Related Faults :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Proceed the inspections to intake air cooler system (pipe and aircooler)

    3 Complete the turbocharger and waste gated testing procedure described in the help page Turbocharger Waste Gate Valve

    If no fault is found, proceed to Step 4.

    4 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    5 Check the harness is not damaged and is routed correctly.

    6 Complete the testing procedure described in the help page Intake Temperature and Manifold Absolute Pressure (T-MAP) Sensor.

    16 Circuit voltage below threshold

    P0336 Fault Information Crankshaft Position Sensor - Performance Invalid

    This fault code indicates the ECU has detected a fault on the Crankshaft Sensor or on the Crankshaft target wheel.

    This fault code activates the Engine Derating Mode.

    Page 39 of 99Fault Codes

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  • P0337

    Service Procedures :

    FTB Related Faults :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Visually check for any crankshaft target wheel damages (Refer to Workshop manual for technical information)

    If no fault is found, proceed to Step 3.

    3 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    4 Check the harness is not damaged and is routed correctly.

    5 Complete the Crankshaft sensor testing procedure described in the help page Crankshaft Sensor.

    92 Performance or incorrect operation

    P0337 Fault Information Crankshaft Position Sensor - No Pulse

    This fault code indicates the ECU has detected that the Crankshaft Sensor doesn’t measure any signal.

    This fault code activates the Engine Derating Mode.

    Page 40 of 99Fault Codes

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  • P0341

    Service Procedures :

    FTB Related Faults :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    3 Check the harness is not damaged and is routed correctly.

    4 Complete the Crankshaft sensor testing procedure described in the help page Crankshaft Sensor.

    38 Signal frequency incorrect

    P0341 Fault Information Camshaft Position Sensor - Performance Invalid

    This fault code indicates the ECU has detected a fault on the Camshaft Sensor or on the Camshaft target wheel.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    IMPORTANT !

    Page 41 of 99Fault Codes

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  • P0342

    FTB Related Faults :

    Stop the engine and let it cool before you start work. Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Visually check for any Camshaft target wheel damages (Refer to Workshop manual for technical information)

    If no fault is found, proceed to Step 3.

    3 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    4 Check the harness is not damaged and is routed correctly.

    5 Complete the Camshaft sensor testing procedure described in the help page Camshaft Sensor.

    92 Performance or incorrect operation

    P0342 Fault Information Camshaft Position Sensor - No Pulse

    This fault code indicates the ECU has detected that the Camshaft Sensor doesn’t measure any signal.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    IMPORTANT !

    Page 42 of 99Fault Codes

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  • P0385

    FTB Related Faults :

    Stop the engine and let it cool before you start work. Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    3 Check the harness is not damaged and is routed correctly.

    4 Complete the Camshaft sensor testing procedure described in the help page Camshaft Sensor.

    02 General signal failure

    P0385 Fault Information Crankshaft Position Sensor - Camshaft Position Sensor NO PULSE

    This fault code indicates the ECU has detected a signal fault on the Camshaft Position Sensor and/or Crankshaft Position Sensor .

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    Page 43 of 99Fault Codes

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  • P0400

    FTB Related Faults :

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Erase the fault code with the Kohler Diagnostic Tool and restart the engine.

    If the fault code are still present proceed with the step 3.

    3 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    4 Check the harness is not damaged and is routed correctly.

    5 Complete the Camshaft Position sensor testing and Crankshaft Position Sensor procedure described in the help page Camshaft Sensor and/or Crankshaft Sensor.

    31 No signal (lost/missing)

    P0400 Fault Information Exhaust Gas Recirculation valve - Feedback/position sensor/Dynamic range failure

    This fault code indicates the ECU has detected a fault on the Exhaust gas recirculation control system.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    Page 44 of 99Fault Codes

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  • P0403

    FTB Related Faults :

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Erase the fault code with the Kohler Diagnostic Tool and restart the engine.

    If the fault code are still present proceed with the step 3.

    3 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    4 Check the harness is not damaged and is routed correctly.

    5 If the fault code are still present replace the Exhaust Gas Recirculation EGR Valve (for replace procedure refer to the Kohler workshop manual)

    29 Signal Invalid

    P0403 Fault Information EGR Cleaning failure (valve stuck open/poppet much lower than normal)

    This fault code indicates the ECU has detected a valve fault on the Exhaust Gas Recirculation EGR Valve control system.

    Service Procedures :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    Page 45 of 99Fault Codes

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  • P0404

    FTB Related Faults :

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Erase the fault code with the Kohler Diagnostic Tool and restart the engine.

    If the fault code are still present proceed with the step 3.

    3 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    4 Check the harness is not damaged and is routed correctly.

    5 If the fault code are still present replace the Exhaust Gas Recirculation EGR Valve (for replace procedure refer to the Kohler workshop manual)

    72 Actuator stuck open

    P0404 Fault Information EGR motor drive circuit invalid and/or battery tension

    This fault code indicates the ECU has detected a electrical fault on the Exhaust Gas Recirculation EGR Valve control system.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Page 46 of 99Fault Codes

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  • P0462

    FTB Related Faults :

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Erase the fault code with the Kohler Diagnostic Tool and restart the engine.

    If the fault code are still present proceed with the step 3.

    3

    Control the voltage in the EGR valve with the diagnostic tool in the "Engine parameters".

    If the tension is to hight (over 18 Volts) or to low (under 8 Volts) complete the testing procedure described in the help page Battery Voltage Troubleshoting

    If no fault is found, proceed to Step 4.

    4 Activate the EGR test EGR On/Off Valve Test in the diagnostic tool.

    5 Control with the multimeter if the internal EGR valve motor is a short circuit to ground.

    6 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    7 Check the harness is not damaged and is routed correctly.

    8 If the fault code are still present replace the Exhaust Gas Recirculation EGR Valve (for replace procedure refer to the Kohler workshop manual).

    49 Internal Electronic Failure

    P0462 Fault Information Fuel level sensor signal too low

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  • P0463

    This fault code indicates the ECU has detected a message from the fuel level switch.

    Service Procedures :

    FTB Related Faults :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals on the fuel level switch (machine mounted) or on the electrical harness.

    Check for, loose connectors or poor connector sealing.

    3 Check the harness is not damaged and is routed correctly, and there are no short to Ground of the terminal.

    16 Circuit voltage below threshold

    P0463 Fault Information Fuel level sensor signal too high

    This fault code indicates the ECU has detected a message from the fuel level switch.

    Service Procedures :

    IMPORTANT !

    Page 48 of 99Fault Codes

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  • P0480

    FTB Related Faults :

    Stop the engine and let it cool before you start work. Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals on the fuel level switch (machine mounted) or on the electrical harness.

    Check for, loose connectors or poor connector sealing.

    3 Check the harness is not damaged and is routed correctly, and there are no short to Battery of the terminal.

    17 Circuit voltage above threshold

    P0480 Fault Information Electrical Fan: Open Load / Short to Ground / Short to Battery

    This fault code indicates the ECU has detected a fault on the Electrical Fan output or harness.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    Page 49 of 99Fault Codes

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  • P0488

    FTB Related Faults :

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    3 Check the harness is not damaged and is routed correctly, and there are no short to Ground or to Battery of the terminal.

    4 Complete the Electric Fan testing procedure described in the help page Electrical Fan.

    5 If fault persists, check /replace the Electrical Fan.

    01 General Electrical Failure

    P0488 Fault Information EGR valve stick/initialization failure

    This fault code indicates the ECU has detected a valve fault on the Exhaust Gas Recirculation EGR Valve control system.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    Page 50 of 99Fault Codes

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  • P0501

    FTB Related Faults :

    - NO: Proceed to Step 2

    2 Erase the fault code with the Kohler Diagnostic Tool and restart the engine.

    If the fault code are still present proceed with the step 3

    3

    Control the voltage in the EGR valve with the diagnostic tool in the "Engine parameters".

    If the tension is to hight (over 18 Volts) or to low (under 8 Volts) complete the testing procedure described in the help page Battery Voltage Troubleshoting

    If no fault is found, proceed to Step 4.

    4 Activate the EGR test EGR On/Off Valve Test in the diagnostic tool.

    5 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    6 Check the harness is not damaged and is routed correctly.

    7 If the fault code are still present replace the Exhaust Gas Recirculation EGR Valve (for replace procedure refer to the Kohler workshop manual)

    71 Actuator Stuck

    P0501 Fault Information Vehicle speed sensor signal invalid

    This fault code indicates the ECU has detected a fault on the Vehicle Speed Sensor input.

    Service Procedures :

    Page 51 of 99Fault Codes

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  • P0502

    FTB Related Faults :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    3 Check the harness is not damaged and is routed correctly.

    4 Complete the speed sensor testing procedure described in the machine workshop manual.

    5 If the problem persist replace the vehicle Speed Sensor

    29 Signal invalid

    P0502 Fault Information Vehicle speed sensor input open/ short

    This fault code indicates the ECU has detected a fault on the Vehicle Speed Sensor input.

    Service Procedures :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Page 52 of 99Fault Codes

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  • P0503

    FTB Related Faults :

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    3 Check the harness is not damaged, disconnected or grounded, and is routed correctly.

    4 Complete the speed sensor testing procedure described in the machine workshop manual.

    5 If the problem persist replace the vehicle Speed Sensor

    13 Open Circuit (OC)

    P0503 Fault Information Vehicle speed sensor frequency too high

    This fault code indicates the ECU has detected a fault on the Vehicle Speed Sensor input.

    Service Procedures :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    Check if other fault codes detected are found:

    Page 53 of 99Fault Codes

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  • P0524

    FTB Related Faults :

    1 - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    3 Check the harness is not damaged, disconnected or grounded, and is routed correctly.

    4 Complete the speed sensor testing procedure described in the machine workshop manual.

    5 If the problem persist replace the vehicle Speed Sensor

    37 Signal frequency too high

    P0524 Fault Information Engine Oil Pressure Low

    This fault code indicates the ECU has detected a problem on the circuit used to control the low oil pressure light.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    Page 54 of 99Fault Codes

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  • P0541

    FTB Related Faults :

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    3 Check the harness is not damaged and is routed correctly.

    4 See Oil Pressure Switch help page for further information

    00 No sub type information

    P0541 Fault Information Glow relay output open load/short to GND

    This fault code indicates the ECU has detected a fault on the Glow Relay output or harness.

    Service Procedures :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector

    Page 55 of 99Fault Codes

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  • P0542

    FTB Related Faults :

    sealing.

    3 Check the harness is not damaged and is routed correctly; and there are no short to ground of the terminal.

    4 If fault persist, replace Glow Relay

    13 Open Circuit (OC)

    P0542 Fault Information Glow relay output short to BATT

    This fault code indicates the ECU has detected a fault on the Glow Relay output or harness.

    Service Procedures :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    3 Check the harness is not damaged and is routed correctly; and there are no short to Battery of the terminal.

    4

    Page 56 of 99Fault Codes

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  • P0562

    FTB Related Faults :

    If fault persist, replace Glow Relay

    15 Circuit Short To Battery or Open

    P0562 Fault Information Vehicle System Voltage Too Low (< 8.0 volts)

    This fault code indicates a fault with the Battery Voltage.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    FTB Related Faults :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    3 Check the harness is not damaged and is routed correctly.

    4 Complete the testing procedure described in the help file Battery Voltage

    Page 57 of 99Fault Codes

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  • P0563

    16 Circuit voltage below threshold

    P0563 Fault Information Vehicle System Voltage Too High (> 16.0 volts)

    This fault code indicates the ECU has detected a fault on Battery Voltage, detected by the ECU.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    FTB Related Faults :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    3 Check the harness is not damaged and is routed correctly.

    4 Complete the testing procedure described in the help file Battery Voltage

    17 Circuit voltage above threshold

    Page 58 of 99Fault Codes

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  • P0601

    P0601 Fault Information Check sum error - flash area.

    This error indicate a cumulative errors into ECU, May be corrupted.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    FTB Related Faults:

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Erase the fault code with the Kohler Diagnostic Tool and restart the engine.

    If the fault code are still present proceed with the step 3

    3 Disconnect the engine and vehicle harnesses from the ECU.

    4 Check seals are in place.

    5 Visually inspect the ECU pins for signs of damage/corrosion.

    If there are signs of damage replace the ECU .

    6 Re-flashing an ECU the appropriate calibration and injector calibration codes.

    7 If the problem is not solved replace the Engine Electronic Control Unit (ECU)

    Page 59 of 99Fault Codes

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  • P0602

    41 General Checksum Failure

    P0602 Fault Information Injector QR data Error in the ECU

    This fault code indicates the ECU has detected an QR Data Error reported in the engine Electronic Control Unit.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    FTB Related Faults :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 With the Kohler Diagnostic Tool check the injectors QR code if is registered correctly in the ECU on the appropriate cylinder described in the Help page Injector Calibration QR Code

    If yes proceed with step 3

    3 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    4 Check the harness is not damaged and is routed correctly.

    5 If the problem is not solved replace the Engine Electronic Control Unit ECU

    Page 60 of 99Fault Codes

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  • P0606

    44 Data Memory Failure

    P0606 Fault Information CPU fault; main CPU fault

    This fault code indicates the ECU Engine Electronic Control Unit has detected a fault on the internal CPU.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Erase the fault code with the Kohler Diagnostic Tool and restart the engine.

    If the fault code are still present proceed with the step 3

    3 Disconnect the engine and vehicle harnesses from the ECU

    4 Check seals are in place.

    5 Visually inspect the ECU pins for signs of damage/corrosion.

    If there are signs of damage replace the ECU

    6 Re-flashing an ECU the appropriate calibration and injector calibration codes.

    7 If the problem is not solved replace the Engine Electronic Control Unit ECU

    Page 61 of 99Fault Codes

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  • P0607

    FTB Related Faults:

    49 Internal Electronic Failure

    P0607 Fault Information CPU fault; watchdog IC fault

    This fault code indicates the ECU has detected a fault on the internal ECU Engine Electronic Control Unit components.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Erase the fault code with the Kohler Diagnostic Tool and restart the engine.

    If the fault code are still present proceed with the step 3

    3 Disconnect the engine and vehicle harnesses from the ECU

    4 Check seals are in place.

    5 Visually inspect the ECU pins for signs of damage/corrosion.

    If there are signs of damage replace the ECU

    6 Re-flashing an ECU the appropriate calibration and injector calibration codes.

    Page 62 of 99Fault Codes

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  • P0611

    FTB Related Faults:

    7 If the problem is not solved replace the Engine Electronic Control Unit ECU

    47 Watchdog / Microcontroller / Microprocessor failure

    P0611 Fault Information Capacitor charge-up circuit malfunction injector (insufficient charge) whit in ECU

    This fault code indicates the ECU has detected an capacitor charge up circuit internal malfunction on the Engine Electronic Control Unit.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Erase the fault code with the Kohler Diagnostic Tool and restart the engine.

    If the fault code are still present proceed with the step 3

    3 With the Kohler Diagnostic Tool check the Injector Electrical Dynamic Test.

    4 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    Page 63 of 99Fault Codes

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  • P0615

    FTB Related Faults :

    5 Check the harness is not damaged and is routed correctly.

    6 If the problem is not solved replace the Engine Electronic Control Unit ECU

    96 Component Internal Failure

    P0615 Fault Information Starter Switch short to battery.

    This fault code indicates the ECU has detected a fault on the Starter Motor Switch.

    Service Procedures :

    FTB Related Faults :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    3 Check the harness is not damaged and is routed correctly.

    4 Complete the testing procedure described in the help page Engine Starter Switch

    Page 64 of 99Fault Codes

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  • P0616

    15 Circuit Short To Battery or Open

    P0616 Fault Information Starter Relay short to Ground.

    This fault code indicates the ECU has detected a fault on the Starter Motor Control Relay

    Service Procedures :

    FTB Related Faults :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    4 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    5 Check the harness is not damaged and is routed correctly.

    6 Complete the testing procedure described in the help page Starter Motor Relay

    11 Short Circuit To Ground (SC2G)

    Page 65 of 99Fault Codes

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  • P0617

    P0627

    P0617 Fault Information Starter Relay short to battery.

    This fault code indicates the ECU has detected a fault on the Starter Motor Control Relay

    Service Procedures :

    FTB Related Faults :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    3 Check the harness is not damaged and is routed correctly.

    4 Complete the testing procedure described in the help page Starter Motor Relay

    12 Short Circuit To Battery (SC2VBAT)

    Page 66 of 99Fault Codes

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  • P0629

    P0627 Fault Information SCV(+) output open load/short to GND;

    SCV(-) output open load/short to GND;

    SCV coil open/short This fault code indicates the ECU has detected a short circuit to ground fault or the valve coil fault on the Suction Control Valve.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    FTB Related Faults :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    2 Check the harness is not damaged and is routed correctly.

    3 Complete the Suction Control Valve testing procedure described in the help page Suction Control Valve (SCV)

    14 Abnormal Tension

    P0629 Fault Information

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  • P0642

    SCV(+) output short to BATT;

    SCV(-) output short to BATT This fault code indicates the ECU has detected an short circuit to battery on the Suction Control Valve.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    FTB Related Faults :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    2 Check the harness is not damaged and is routed correctly.

    3 Complete the Suction Control Valve testing procedure described in the help page Suction Control Valve (SCV)

    15 Circuit Short To Battery or Open

    P0642 Fault Information Battery 5V reference 1 circuit low (5V power supply for sensor)

    This fault code indicates the ECU has detected a fault on the power supply for sensor or connection in the circuit 1.

    This fault code activates the Engine Derating Mode.

    Page 68 of 99Fault Codes

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  • P0643

    Service Procedures :

    FTB Related Faults :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    3 Check the harness is not damaged and is routed correctly.

    4 Complete the Sensor testing procedure described in the Help file ECU Sensor Supply .

    16 Circuit voltage below threshold

    P0643 Fault Information Battery 5V reference 1 circuit high (5V power supply for sensor)

    This fault code indicates the ECU has detected a fault on the power supply for sensor or connection in the circuit 1.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    IMPORTANT !

    Page 69 of 99Fault Codes

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  • P0652

    FTB Related Faults :

    Stop the engine and let it cool before you start work. Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    3 Check the harness is not damaged and is routed correctly.

    4 Complete the Sensor testing procedure described in the Help file ECU Sensor Supply .

    17 Circuit voltage above threshold

    P0652 Fault Information Battery 5V reference 2 circuit low (5V power supply for sensor)

    This fault code indicates the ECU has detected a fault on the power supply for sensor or connection in the circuit 2.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    Page 70 of 99Fault Codes

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  • P0653

    FTB Related Faults :

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    3 Check the harness is not damaged and is routed correctly.

    4 Complete the Sensor testing procedure described in the Help file ECU Sensor Supply .

    16 Circuit voltage below threshold

    P0653 Fault Information Battery 5V reference 2 circuit high (5V power supply for sensor)

    This fault code indicates the ECU has detected a fault on the power supply for sensor or connection in the circuit 2.

    This fault code activates the Engine Derating Mode.

    Service Procedures :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

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  • P0693

    FTB Related Faults :

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    3 Check the harness is not damaged and is routed correctly.

    4 Complete the Sensor testing procedure described in the Help file ECU Sensor Supply .

    17 Circuit voltage above threshold

    P0693 Fault Information Coolant fan low speed relay short to GND

    This fault code indicates the ECU has detected a fault on the wire for coolant fan low speed relay output or harness short to ground

    Service Procedures :

    IMPORTANT ! Stop the engine and let it cool before you start work.

    Do not start the engine during the service procedures.

    1 Check if other fault codes detected are found:

    - Yes: Refer also to the other fault codes before going to step 2

    - NO: Proceed to Step 2

    2 Check for any debris or water inside the connector terminals.

    Page 72 of 99Fault Codes

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  • P0694

    FTB Related Faults :

    This may be as a consequence of pressure washing the engine, loose connectors or poor connector sealing.

    3 Check the harness is not damaged and is routed correctly, and there are no short to Ground of the terminal.

    4 Complete the ECU testing procedure described in the help page ECU Electrical Schematics

    5 If fault persists, check /replace the Low Speed Fan Relay

    14 Abnorma