fast: fuel and sheath modelling tool · 2016-08-12 · transient validation • modeled fio-131...

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Page 1: FAST: Fuel and Sheath Modelling Tool · 2016-08-12 · Transient Validation • Modeled FIO-131 blowdown experiment • 1.3% 235U UO2 pellets in Zircaloy sheath • Instrumented element
Page 2: FAST: Fuel and Sheath Modelling Tool · 2016-08-12 · Transient Validation • Modeled FIO-131 blowdown experiment • 1.3% 235U UO2 pellets in Zircaloy sheath • Instrumented element

Research Impetus• Existing IST codes started 35+ years ago

• Aging code architecture and implementation• VERY low computational requirements• Hardcoded and closed source (inflexible)• Separate codes for NOC and Transients

• Close a gap in modeling capabilities at RMC• Provide sheath stress/strain model• Compliment existing RMC models

• Interest in advanced fuels and materials• Need to develop model to support them

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Impetus Objectives Model Results Applications Conclusions Questions

Page 3: FAST: Fuel and Sheath Modelling Tool · 2016-08-12 · Transient Validation • Modeled FIO-131 blowdown experiment • 1.3% 235U UO2 pellets in Zircaloy sheath • Instrumented element

Model Objectives• 2-D model of fuel

• Normal and accident conditions• Improved deformation model

• Full geometric detail• Circumferential ridging• Axial dependent effects

• Comsol platform• Multiphysics capable• Compatible with other RMC models• Short development time

• Proof-of-concept validation/comparison• with other codes• with experimental data

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Impetus Objectives Model Results Applications Conclusions Questions

Page 4: FAST: Fuel and Sheath Modelling Tool · 2016-08-12 · Transient Validation • Modeled FIO-131 blowdown experiment • 1.3% 235U UO2 pellets in Zircaloy sheath • Instrumented element

What is ?• COMSOL is general purpose ODE & PDE solver

• Self-contained finite-element package• Geometry, meshing, solvers• Pre & post processing capability• GUI & MATLAB scripting interfaces

• User-defined and pre-built modules• Heat-transfer, Solid-mechanics, Electro-Magnetics, Fluid

dynamics, Acoustics, Optics, Chemistry, optimization… • Weak and Coefficient forms for custom equations

• Flexible coupling of equations

• More general/flexible than ANSYS or Abaqus

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Impetus Objectives Model Results Applications Conclusions Questions

2

2a au u c u u u aue d

t tf

Page 5: FAST: Fuel and Sheath Modelling Tool · 2016-08-12 · Transient Validation • Modeled FIO-131 blowdown experiment • 1.3% 235U UO2 pellets in Zircaloy sheath • Instrumented element

Model Geometry

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Impetus Objectives Model Results Applications Conclusions Questions

PeriodicSymmetry

Azimuthal Uniformity(about center axis)

Z

R

Page 6: FAST: Fuel and Sheath Modelling Tool · 2016-08-12 · Transient Validation • Modeled FIO-131 blowdown experiment • 1.3% 235U UO2 pellets in Zircaloy sheath • Instrumented element

Model Overview

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Impetus Objectives Model Results Applications Conclusions Questions

Pellet Gap Cladding/Sheath2D Heat Transport+ Conduction+ Flux Depression

Linear-Elastic Material+ Thermal Expansion+ Densification+ Fission Product Swelling

Fission Gas Release+ Release to grain boundary+ Release to free volume

Grain GrowthBurnup

Dynamic Gap+ Locally calculated size+ Solid-mechanics driven

1D Heat Transport+ Solid-to-Solid + Radiative + Mixed-Gas Thermal

Conductivity & Temp.Jump Dist.

Pellet-to-Sheath ContactGas Pressure+ Non-HomogeneousTemp+ Sheath Lift-Off+ Deformed Geometry

2D Heat Transport+ Conduction+ Sheath-to-Coolant HT

Linear-Elastic Material+ Anisotropic Thermal Expansion+ Gas and Coolant Pressure+ Anisotropic Creep

+ Irradiation Creep+ Grain-Boundary Sliding+ Dislocation Glide+ α↔β Transition Creep

Oxide Layer Growth

Page 7: FAST: Fuel and Sheath Modelling Tool · 2016-08-12 · Transient Validation • Modeled FIO-131 blowdown experiment • 1.3% 235U UO2 pellets in Zircaloy sheath • Instrumented element

NOC Validation• Code-to-code comparison of in reactor

centerline and fuel surface temperatures• Three linear powers

• Code-to-Experimental Data from AECL-CRL• 7 NOC fuel elements (CANDU fuel pins)

• Manufacturing parameters and irradiation histories• PIE Sheath deformation measurements• Results compared with ELESTRES and ELESIM

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Impetus Objectives Model Results Applications Conclusions Questions

Page 8: FAST: Fuel and Sheath Modelling Tool · 2016-08-12 · Transient Validation • Modeled FIO-131 blowdown experiment • 1.3% 235U UO2 pellets in Zircaloy sheath • Instrumented element

NOC Validation - End of Life

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Impetus Objectives Model Results Applications Conclusions Questions

Page 9: FAST: Fuel and Sheath Modelling Tool · 2016-08-12 · Transient Validation • Modeled FIO-131 blowdown experiment • 1.3% 235U UO2 pellets in Zircaloy sheath • Instrumented element

NOC Validation - End of Life

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Impetus Objectives Model Results Applications Conclusions Questions

Page 10: FAST: Fuel and Sheath Modelling Tool · 2016-08-12 · Transient Validation • Modeled FIO-131 blowdown experiment • 1.3% 235U UO2 pellets in Zircaloy sheath • Instrumented element

NOC Validation - End of Life

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Impetus Objectives Model Results Applications Conclusions Questions

Page 11: FAST: Fuel and Sheath Modelling Tool · 2016-08-12 · Transient Validation • Modeled FIO-131 blowdown experiment • 1.3% 235U UO2 pellets in Zircaloy sheath • Instrumented element

Transient Validation• Modeled FIO-131 blowdown experiment

• 1.3% 235U UO2 pellets in Zircaloy sheath • Instrumented element in X2 loop (NRX)

• Thermocouples for centerline, periphery and sheath surface temperatures

• Internal gas pressure transducer

• Very low burnup (~3 MWh/kgU)• Internal pressure set to ~8 MPa Argon• Pre-transient: 10 MPa, 560-600 K, ~65 kW/m• Transient:

• Loss of coolant (Max sheath T 1145 K)• ~25 s power pulse (channel voiding)

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Impetus Objectives Model Results Applications Conclusions Questions

Page 12: FAST: Fuel and Sheath Modelling Tool · 2016-08-12 · Transient Validation • Modeled FIO-131 blowdown experiment • 1.3% 235U UO2 pellets in Zircaloy sheath • Instrumented element

Transient Validation

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Impetus Objectives Model Results Applications Conclusions Questions

Page 13: FAST: Fuel and Sheath Modelling Tool · 2016-08-12 · Transient Validation • Modeled FIO-131 blowdown experiment • 1.3% 235U UO2 pellets in Zircaloy sheath • Instrumented element

Transient Validation

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Impetus Objectives Model Results Applications Conclusions Questions

Page 14: FAST: Fuel and Sheath Modelling Tool · 2016-08-12 · Transient Validation • Modeled FIO-131 blowdown experiment • 1.3% 235U UO2 pellets in Zircaloy sheath • Instrumented element

Transient Validation

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Impetus Objectives Model Results Applications Conclusions Questions

Page 15: FAST: Fuel and Sheath Modelling Tool · 2016-08-12 · Transient Validation • Modeled FIO-131 blowdown experiment • 1.3% 235U UO2 pellets in Zircaloy sheath • Instrumented element

Transient Validation

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Impetus Objectives Model Results Applications Conclusions Questions

Page 16: FAST: Fuel and Sheath Modelling Tool · 2016-08-12 · Transient Validation • Modeled FIO-131 blowdown experiment • 1.3% 235U UO2 pellets in Zircaloy sheath • Instrumented element

25 Pellet Model Results• Transient validation case with larger geometry

• All 25 pellets in element (rodlet)• Pellets are meshed together (not free-floating)

• Some extra limitations• Does not yet calculate internal gas pressure• Special version of FAST (no text input files)• No end-caps

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Impetus Objectives Model Results Applications Conclusions Questions

Page 17: FAST: Fuel and Sheath Modelling Tool · 2016-08-12 · Transient Validation • Modeled FIO-131 blowdown experiment • 1.3% 235U UO2 pellets in Zircaloy sheath • Instrumented element

25 Pellet Model Results

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Impetus Objectives Model Results Applications Conclusions Questions

Page 18: FAST: Fuel and Sheath Modelling Tool · 2016-08-12 · Transient Validation • Modeled FIO-131 blowdown experiment • 1.3% 235U UO2 pellets in Zircaloy sheath • Instrumented element

Applications & Future Work• Integration with other UO2 models

• I-SCC model (Kleczek 2010) (Ossouren, MASc)• Failed fuel models:

• Fission gas release (STAR 2009)• Secondary hydriding (Bruni 2010)• Fuel oxidation (Shaheen 2011)

• Advanced Fuels & SCWR Fuel Concept (Bell, PhD)• Outlet 625ºC 25 MPa (48% thermal efficiency)• (Th, U, Pu)O2 Mixtures up to 13% fissile• Cladding Zircaloy-4 (inlet only), 310-SS, SiC?• Looking for Collaboration!

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Impetus Objectives Model Results Applications Conclusions Questions

Page 19: FAST: Fuel and Sheath Modelling Tool · 2016-08-12 · Transient Validation • Modeled FIO-131 blowdown experiment • 1.3% 235U UO2 pellets in Zircaloy sheath • Instrumented element

Potential Future Work• Checking failure criterion• Axial effects

• End-flux-peaking, end-cap effects

• 3D geometry• Element bending, pellet cracking

• Improved separate effect models• Crack Growth• Unification of FG release and swelling models

• Developing and testing new phenomena models• Looking for collaborators!

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Impetus Objectives Model Results Applications Conclusions Questions

Page 20: FAST: Fuel and Sheath Modelling Tool · 2016-08-12 · Transient Validation • Modeled FIO-131 blowdown experiment • 1.3% 235U UO2 pellets in Zircaloy sheath • Instrumented element

Conclusions• The FAST code is currently under development

• Bug testing, validation, and feature additions are still ongoing

• Preliminary validation shows good potential• Still room for improvement

• Versatile research tool• Many potential applications• Looking for collaborators!

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Impetus Objectives Model Results Applications Conclusions Questions

Page 21: FAST: Fuel and Sheath Modelling Tool · 2016-08-12 · Transient Validation • Modeled FIO-131 blowdown experiment • 1.3% 235U UO2 pellets in Zircaloy sheath • Instrumented element

Acknowledgements• I’d like to thank the following people and groups

for their advice and technical support• My supervisors Dr. Lewis and Dr. Chan• Current and former colleagues at RMC• Chalk River Laboratories

• I’d also like to thank the following organizations for equipment, data and funding• RMC, AECL, UNENE, COG, NSERC

• I’d like thank the organizers for the opportunity to present

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Impetus Objectives Model Results Applications Conclusions Questions

Page 22: FAST: Fuel and Sheath Modelling Tool · 2016-08-12 · Transient Validation • Modeled FIO-131 blowdown experiment • 1.3% 235U UO2 pellets in Zircaloy sheath • Instrumented element

Questions?

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Impetus Objectives Model Results Applications Conclusions Questions

Page 23: FAST: Fuel and Sheath Modelling Tool · 2016-08-12 · Transient Validation • Modeled FIO-131 blowdown experiment • 1.3% 235U UO2 pellets in Zircaloy sheath • Instrumented element

NOC Validation Code to Code

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Impetus Objectives Model Results Applications Conclusions Questions

Page 24: FAST: Fuel and Sheath Modelling Tool · 2016-08-12 · Transient Validation • Modeled FIO-131 blowdown experiment • 1.3% 235U UO2 pellets in Zircaloy sheath • Instrumented element

NOC Validation Code to Code

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Impetus Objectives Model Results Applications Conclusions Questions

Page 25: FAST: Fuel and Sheath Modelling Tool · 2016-08-12 · Transient Validation • Modeled FIO-131 blowdown experiment • 1.3% 235U UO2 pellets in Zircaloy sheath • Instrumented element

Transient Validation

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Impetus Objectives Model Results Applications Conclusions Questions