fanex 683 / 763...fanex 683 / 763 operating manual e di ti on 8.2008 d at e of pri nt 9.2008...
TRANSCRIPT
Fanex
683 / 763
Operating manual
Edition 8.2008
Date of print 9.2008
Language EN
Implement number 6592-4868 / 6593-2309
Type 6592 / 6593
Document number VF16645719.EN
Designation of the implement
Your dealer will require certain information about your machine to be able to help you as quickly as possible.
Please enter the information here.
Name
Working width
Weight
Machine
number
Accessories
Address of
dealer
Address of
manufacturer
Copyright by Kverneland Group Gottmadingen N. V., Germany. Reproduction, transfer to other media, translation or the use of extracts or partsof this manual without the explicit permission of Kverneland, is not permitted. All rights reserved. The contents of this operating manual are subjectto change without notice. The right to technical revision is reserved.
Fanex 683 / 763
Kverneland Group Gottmadingen N. V.
Filiale Gottmadingen
Industriepark 312
78244 Gottmadingen
Germany
Tel.: +49 7731 788 - 0
6,80 m / 7,60 m
6,80 m / 7,60 m
62
EC Conformity Declaration
EC Conformity Declarat ion
in conformity with
EC Directive
98/37/EC and
2006/42/EC*
We
Kverneland Group Gottmadingen N.V.
Industriepark 312
78244 GottmadingenGermany
declares on its own responsibility that the product
to which this declaration relates, comply with the relevant essential
health and safety requirements of the
EC Directives 98/37/EC and 2006/42/EC*
.
The following standards have been invoked for proper implementation
of the health and safety requirements quoted in the EC Directive:
• DIN EN ISO 12 100-1:2003
• DIN EN ISO 12 100-2:2003
• DIN EN ISO 4254-1:2005
• DIN 11001-3:1998
Uwe Kellermeier
Kverneland Group Gottmadingen N. V.
Gottmadingen, 15.08.2009
Uwe Kellermeier
Kverneland Group Gottmadingen N.V. Executive Board
EC authorised representative**
Type plate and CE marking
CondiMaster 6821 / 7621Fanex 683 / 763
8068 / 8076
and accessories
* The implement fulfils the material requirements of both Directives. Directive 98/37/EC shall apply until 28.12.2009. The Directive 200642/EC is valid from 29.12.2009.** Applicable to EC Directive 2006/42/EC only
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Foreword
These operating instructions provide you with detailed information concerning system set up andmaintenance of your new Rotary Tedder. In addition, the instructions also include safety instructionswhich ensure safe employment of the machine. The operating instructions contain descriptions of all theavailable equipment, the various models and all of the special and additional pieces of equipmentwhich are not usually included in the delivery.
These operating instructions are intended to aid you in getting the best possible use out of your newRotary Tedder.
The performance of your machine depends to a great extent on correct use and careful maintenance.For this reason, read the instructions carefully before the first system start up and always keep themnear at hand. By doing so you will avoid accidents, preserve the manufacturer’s warranty and alwaysenjoy the advantages of an efficient and reliable machine.
The Kverneland company is continuously making every effort to improve their products. The companyreserves the right to make any alterations or improvements to the machines considered necesssary.Thisdoes not, however, obligate the company to modify machines which have been previously delivered.
Read and observe the operating and safety instructions before system start up!
If you have any questions which are not covered by the operating instructions, please contact yournearest dealer.
We hope you reap a bountiful harvest with the help of the Rotary Tedder.
Kverneland Group Gottmadingen GmbH & Co. KG
Hauptstraße 99
D-78244 Gottmadingen
Tel. 07731-788-0
Fill in your machine details here:
Machine type :....................................................................................
Serial number :....................................................................................
Initial start-up on :....................................................................................
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Contents
1 Safety.............................................................................. 6
1.1 For your safety .................................................................................................. 61.2 Safety instructions contained in this manual ................................................. 61.3 Nameplate ........................................................................................................ 71.4 Application as stipulated ................................................................................. 71.5 Liability and warranty ...................................................................................... 71.6 Safety warning labels and pictorial warning signs..................................... 91.7 Authorized operators.................................................................................... 121.8 General safety and accident prevention regulations ............................... 12
1.8.1 General ................................................................................................ 121.8.2 Mounted implements .......................................................................... 131.8.3 Power take-off operation ................................................................... 141.8.4 Hydraulics............................................................................................ 151.8.5 Tyres ..................................................................................................... 15
1.9 Safety when implement is not in use or is in storage ............................... 151.10 Maintenance .................................................................................................. 161.11 Safety instructions for the Rotary Tedder ................................................... 171.12 Calculation of axle loads .............................................................................. 18
2 Technical data ................................................................ 20
2.1 General ........................................................................................................... 202.2 Noise metering .............................................................................................. 21
3 Operation...................................................................... 22
3.1 Mounting on the tractor ................................................................................ 223.2 Modifying the drive shaft to suit the tractor ............................................... 233.3 Converting from working to transport mode ............................................. 243.4 Converting from working to transport mode ............................................. 253.5 Adjusting the tines ......................................................................................... 253.6 Operating the machine ................................................................................. 26
3.6.1 General ................................................................................................ 263.6.2 Mechanical setting for clearing the edges of the field.................. 27
3.7 Unhooking from the tractor .......................................................................... 28
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4. Setting work..................................................................29
4.1 Tine setting. ..................................................................................................... 294.2 Wheels ............................................................................................................ 294.3 Vibration pads ............................................................................................... 29
5. Maintenance ..................................................................30
5.1 Inspection........................................................................................................ 305.2 Lubrication ...................................................................................................... 30
6 Special equipment .........................................................32
6.1 Hydraulic diagonal device .......................................................................... 326.2 Swathing mode .............................................................................................. 326.3 Tine loss safeguard ....................................................................................... 336.4 Warning signs and lighting.......................................................................... 336.5 Landwheel ...................................................................................................... 336.6 Protection plates (2 pcs.) .............................................................................. 336.7 XXL - tire equipment ....................................................................................... 346.7 Additional running gear ............................................................................... 35
A Appendix ......................................................................36
A.1 Torque values for international metric thread joints ................................. 36
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1 Safety
1.1 For your safety
On delivery, your dealer gave you an explanation of the operation and maintenance of the implement.Please read these operating instructions before operating the implement for the first time. It is essentialthat you observe all of the safety instructions. Parts of the text which are of particular importance aremarked with a pictogram.
This symbol can be found where all the important safety instructions appear in these
operating instructions. Strictly follow these instructions and take special care in these
cases.
This Rotary Tedder is equipped with safety devices and has been controlled by the German„Landwirtschaftliche Berufsgenossenschaft“ (Agricultural Trade Association) in terms of safety andaccident protection. However, incorrect use or mishandling of the implement can endanger:
� life and limb of the operator or other persons or animals who are standing within the vicinityof the implement,
� the implement and other material assets of the owner or third persons,
� the performance of the implement.
Anyone who is involved in installation, system start up, operation or maintenance of the implement mustread the following instructions very carefully and observe them at all times.
It’s a question of your safety!
1.2 Safety instructions contained in this manual
Safety alert signs:
Danger!
This sign signalizes the danger of accidents or injury leading to death.If you see this
safety alert sign in the operating instructions, make sure you employ every necessary
and prescribed safety precaution.
Attention!
This alert sign is a warning against the possibility of damage to equipment or of financialand penal disadvantages (e.g. loss of guarantee rights, product liability etc.).
Note:
Instructions and important information.
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1.3 Nameplate
The nameplate stating the machine type and serial number is fastened to the bracket on the left.
Note:
Enter the data on the nameplate in the box provided on page 5.
1.4 Application as stipulated
The Rotary Tedder is built solely for use in the field of agricultural work and is intended and suitable forthe processing of blades of grass and haulms which have been mown and are lying on the ground.
Use of the implement for any other purpose is considered as operation which is not in accordance withspecifications and is undertaken as such at the owner’s risk. The manufacturer is not liable for anyresulting damages!
The operation, maintenance and repair work conditions fall under the prescribed application stipulationslaid down by the manufacturer and must be adhered to at all times. The implement may only be operated,serviced and repaired by personnel who have read and understood these instructions and who havebeen thoroughly instructed of the inherent dangers.
All relevant accident prevention regulations, as well as all generally recognized safety, health andhighway regulations, must be complied with.
Attention!
Never carry out changes yourself; otherwise no warranty will be assumed for resultingdamage.
1.5 Liability and warranty
These operating instructions must be read and observed by all personnel who work on or with thisimplement. In addition, this implement is to be used solely for the purpose stipulated (see chapt. 1.4).
1. You may only work with this implement according to the instructions in the valid documentation.
This documentation can be made up of the following instruction manuals:
� Mounting instructions
� Operating instructions
� Supplement pages
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2. The following regulations must be observed:
� all applicable local accident prevention regulations,
� all recognized traffic, safety and industrial medical regulations,
� the system limits and safety instructions listed in the technical manual.
3. Any work on the implement should be carried out using suitable, tools and apparatus in perfectcondition.
4. You may not use any parts (spares, accessories, lubricants etc.) other than those complying withimplement manufacturer’s requirements. All parts must be used according to the regulations(including the quoted starting torques).
A part complies with the manufacturer’s requirements when either genuine or approved by themanufacturer.
5. Never carry out changes yourself; otherwise no warranty will be assumed for resulting damage.
Attention!
Those who disregard the regulations mentioned above are acting with gross negligence.In this case the implement manufacturer’s liability and warranty no longer applies. Thesame applies for any resulting damage. The negligent person bears all risks.
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1.6 Safety warning labels and pictorial warning signs
Attention!
Complete safety means that you are familiar with and understand all of the safety warninglabels. This means you must be fully aware of the type of dangers being warned against,exactly where they could occur and in particular, the appropriate safety measurement toemploy. Be alert at all times and always be aware of the the possible danger(s).
This implement has pictorial warning signs (safety warning labels). In the following safety warninglabels, the appropriate explanations are listed and illustrated.
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2. You must read all maintenance and repair workinstructions before carrying out any maintenanceor repair work. Stop the engine and remove theignition key.
3. Keep away from the moving rotary stars. Beforeoperating the Rotary Tedder, make sure that
no-one is within reach of the implement!Before switching on the p.t.o., make sure that
no-one is within reach of the rotary stars!
4. Do not exceed the prescribed p.t.o. speed of540 rev/min.
1. All of the operating and safety instructions must beread and complied with before system start up!
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5. Do not step between the tractor and theimplement. Danger of being caught or squeezed!
6. Do not lift the implement right up. The maximumpermitted height of the rear reflector is 0.9 mabove the ground.
7. When using the third support wheel, the upperguide rod must be mounted in the longitudinalhole of the headstock!
8. Keep out of the swivel zone of machines
9. Safety strap collides with the opened rear windowof the tractor during transport.
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1.7 Authorized operators
Youths under the age of 16 may not operate the Rotary Tedder.
The owner of the implement must provide the operator with the operating instructions and make surethat they have read and understood them. Only then may the implement be put into operation.
The allocation of responsibilty for the various tasks on the implement must be clearly determined andcomplied with. There may be no uncertainties regarding authority, as these could endanger the safetyof the operator.
The owner must ensure that only authorized persons operate/work on the implement. He is responsiblefor any third persons within the working area of the Rotary Tedder.
1.8 General safety and accident prevention regulations
Fundamental rule:
Before the start of every operation check both the implement and the tractor for operation and roadsafety!
1.8.1 General
1. The appropriate warning and safety alert signs provide important advice to ensure the safe operationof the implement. Observe these instructions at all times, for the sake of your own safety!
2. Before operation, make yourself familiar with all elements and controls of the implement, as well aswith their function. Make sure that all protective equipment is correctly mounted!
3. The operator’s clothing should be close fitting. Avoid any loose fitting, wide clothing! Always wearsubstantial footware!
4. Keep the implement clean at all times! (Fire precaution)!
5. When travelling on public roads, observe the following:
� all traffic regulations in force in your country,
� the permissible axle load and total weight of the implement and
� the permissible transport dimensions!
Never leave the driver’s seat during the journey!
6. Before any transport on public roads, make sure the implement is in the condition prescribed andlock it in accordance with the manufacturer’s instructions!
7. Inspect and install all equipment required for transportation such as lighting, warning andprotective devices!
8. All operating devices such as ropes, chains, rods, etc. which act on remote-controlled implementelements, have to be installed in such a way that any unintentional movement is excluded in allpossible transport and operating positions!
9. Couple the implement to the tractor at the prescribed position and secure according to the instructionsgiven in this manual! Proceed with special care when mounting and removing the implement on/from the tractor!
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10.When mounting or dismounting the support devices, make sure that they are in the appropriateprescribed position in order to ensure stability! Only deposit the implement on level and solidground.
11.Ballast weights are only to be installed to the points designed for this purpose!
12.Do not leave the engine on within closed spaces (indoors)!
13.Before start up and operation, inspect the area around you. Make sure that no-one, (especiallychildren) is in the danger area! Good visibility is essential!
14.No-one (other than the driver) is allowed on the implement during transport! Persons required onthe implement during operation must not leave their work place and may only carry out the jobwhich requires their presence on the implement!
15.Always select the speed according to travel conditions. Avoid sudden turns when travelling up-hill,down-hill or across a slope!
16.Trailed implements and ballast weights, influence the driving of the implement and the steering andbraking performance! Make sure there is sufficient steering and braking capacity!
17.When negotiating curves take notice of the implement’s overhang and/or flywheel mass!
18.Make sure all protective devices are installed and in position before operating the implement!
19.Keep clear of the working and danger area of the implement!
20.Keep clear of the swinging/turning area of the implement!
21.Caution when working on implement elements operated by additional driving systems (e.g.hydraulics). There are squeezing and shearing points!
22.Secure the implement prior to leaving the tractor. Mounted implements have to be lowered completelyto the ground. Stop the engine and remove the ignition key!
23.No-one is allowed to step between the tractor and implement as long as the vehicle is not securedagainst unintentional movement by means of the parking brake and/or wheel chocks!
24.Observe the permissible axle load and total weight of the implement as well as the permissibletransport dimensions!
1.8.2 Mounted implements
1. Prior to mounting or uncoupling implements on/from the three-point linkage, all controls of thetractor hydraulics have to be positioned in such a way that any unintentional lifting or lowering ofthe implement is avoided!
2. In the case of three-point mounted implements, it is essential that the hitch category of the implementmatches that of the tractor!
3. There is danger of squeezing or sheering in the area of the three-point linkage!
4. Do not step between tractor and implement when operating the outer controls of the three-pointlinkage!
5. When the implement is in transport position, always make sure that there is a sufficient laterallimitation of the tractor three-point linkage!
6. When travelling on public roads with the implement lifted, make sure the control lever is securedagainst lowering!
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1.8.3 Power take-off operation
Only valid for p.t.o.-driven implements.
1. Do not use p.t.o. shafts other than those specified by the manufacturer!
Make sure that the p.t.o. shaft is always properlyinstalled and secured!
The guard tube as well as the p.t.o shaft guard mustbe installed. All guards must be in excellent condition!
Hook in the chain to secure the p.t.o. shaft guardagainst rotation!
Take notice of the overlap prescribed for p.t.o. shafttubes, both in transport and operating position.
2. Keep all persons clear of the p.t.o. and p.t.o. shaft while the driving system is engaged!
3. If p.t.o. shafts with overload or slip clutches are used, these clutches have to be installed on theimplement side!
4. Before installing or removing the p.t.o. shaft, disengage the p.t.o., stop the engine and remove theignition key!
Place the detached p.t.o. shaft onto its support!
After the p.t.o. shaft is detached, slide the protective caps over the p.t.o. stub!
5. The p.t.o. shaft guard should be kept in the prescribed condition!
Before engaging the p.t.o., make sure the selected tractor p.t.o. speed and sense of rotationcorresponds with the permissible speed and sense of rotation on the implement!
Before engaging the p.t.o., make sure that no-one is in the danger area of the implement!
6. Never engage the p.t.o. when the engine is off!
7. Always switch off the p.t.o. if the angle becomes too great or if the p.t.o. is not needed!
8. Danger! Working elements continue to rotate after the p.t.o. is disengaged.! Keep clear of rotatingparts at all times!. Make sure the implement has stopped rotating before carrying out any work!
9. Before cleaning, lubricating or adjusting the p.t.o.-driven implements or the p.t.o. shaft, disengagethe p.t.o., stop the engine and remove the ignition key!
10.Repair any damage prior to working with the implement!
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1.8.4 Hydraulics
1. Caution! The hydraulic system is under high pressure!
2. Check the hydraulic hoses at regular intervals and renew them when damaged or worn. The sparehoses must comply with the technical requirements laid down by the manufacturer of the implement!
3. Before working on the hydraulics lower the implement, release pressure from the system and stopthe tractor engine.
4. When tracing leakages use appropriate protective devices. Danger of injury!
5. When connecting hydraulic rams and motors, make sure the hydraulic hoses are coupled asprescribed!
Pressure should be released from the system both on the tractor and implement side prior to couplinghydraulic hoses to the tractor hydraulics!
6. In the case of hydraulic connections between tractor and implement, it is advisable to mark thecoupling sleeves and plugs to aviod any incorrect connections!
Should the hydraulic lines be confused, the inverse function may be actuated (e.g. lifting/lowering).Danger of accident!
7. Hydraulic oil forced out under high pressure can break the skin and cause severe damage! In thecase of injury by hydraulic oil, report immediately to a doctor as there is a risk of infection!
8. Do not exceed the maximal hydraulic pressure of 210 bar.
1.8.5 Tyres
1. Prior to working on the tyres, make sure the implement is standing safely and secured againstunintentional movements (wheel chocks)!
2. The installation of tyres and wheels presupposes special knowledge as well as the availability of allnecessary tools!
3. Repairing or mounting tyres and wheels may only be carried out by skilled workers using appropriatetools!
4. Check the inflation pressure at regular intervals. Take notice of the prescribed inflation pressure(1.5 bar)!
1.9 Safety when implement is not in use or is in storage
1. Store the implement in a safe place.
2. Make sure that no children play on or around the implement.
3. Only couple or dismount the implement on solid, dry and level ground. This minimizes the dangerof the implement tipping or sinking into the ground or mud.
4. Place the detached p.t.o. shaft onto its support!
5. Use wheel chocks and, when available, the safety brake to prevent the implement from rolling.
6. Store the implement with the lateral rotors folded up (danger of tipping, accidents due to tines)!
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1.10 Maintenance
Directions quoted („right“, „left“, „in front“,“behind“) are always taken as being in the direction oftravel.
The sense of rotation is defined as follows:
� Rotation sense right = clockwise,
� Rotation sense left = anticlockwise,
� Rotations around a vertical axis, taken from top to bottom,
� Rotations around a horizontal axis, at a right angle to the direction of travel, taken from left toright,
� Rotations of nuts, bolts etc. are always taken from the actuation direction.
1. As a rule, disengage the driving system and stop the engine prior to carrying out any maintenance,servicing, cleaning or repair work! Always remove the ignition key!
2. Check all bolts and nuts at regular intervals and retighten as required. Comply with prescribedtorques!
3. Prop the implement with appropriate supports before carrying out maintenance work on the liftedimplement!
4. When changing working elements use appropriate tools and protective gloves !
5. Discard used oil, grease and filters according to regulations!
6. Always disconnect the power suppy (current) before carrying out any work on the electrical system!
7. The protection devices which are subject to wear and tear must be inspected frequently and beexchanged in good time.
8. The generator and battery cables should be disconnected before any electrical welding is carriedout on the tractor or the mounted implements!
9. Do not clean the machine with aggressive washing agents. This can cause corrosion to polishedmetal surfaces, e.g. hydraulic cylinders.
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1.11 Safety instructions for the Rotary Tedder
1. General safety instructions are contained in this documentation (and in Germany additionally in theaccident prevention regulation VSG 1.1, 01.01.2000, of the "LandwirtschaftlicheBerufsgenossenschaft" (Agricultural Trade Association).
2. Prior to mounting the implement or lifting the implement for the first time, check the space available.
3. Check the p.t.o. shaft before the first operation, and adjust it according to your implement (seechapt. „modifying the drive shaft to suit the tractor“).
4. Check the tyre pressure (1.5 bar) at regular intervals.
5. Before each transport:
� stop tractor p.t.o.,
� wait until rotary arms come to a complete standstill,
� put the implement in transport position,
� check to see if locking is correct,
� lock the control valve.
6. Make sure that no-one is within reach of the implement when lifting, lowering, and swinging in therotary arms.
7. Please observe that the three-point mounting models swing back into central position when lifting.
8. Repair work on post- tensioned energy storers (springs, accumulators etc.) may only be carried outby specialists using the correct tools which comply with all prescribed standards. All such repairsmay only be carried out in specialist workshops!
9. You must read all maintenance and repair work instructions before carrying out any maintenanceor repair work. Stop the engine and remove the ignition key.
10.Keep away from the rotating arms. Before operating the Rotary Tedder, make sure that no-oneis within reach of the implement! Before switching on the p.t.o., make sure that no-one is withinreach of the rotary arms!
11.Do not exceed the prescribed p.t.o. speed of 540 rev/min!
12.Do not step between the tractor and the implement. Danger of being caught or squeezed!
13.Stay clear of the lifting area of the three-point mounting when operating the lifting unit!
14.After approx. 5 operating hours, all screw connections must be inspected and if necessary,retightened. Make sure the torque is correct!
15.Place the p.t.o. in the chain provided when the implement is deposited.
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1.12 Calculation of axle loads
Combination of tractor and mounted implement
The mounting of implements at front and rear three-point linkage of bars is never to exceed the tractor‘smaximum permitted total load weight or the load capacity. The tractor‘s front axles are to be loaded with 20%of the tractor‘s unloaded weight minimum.
Check, prior to the purchase of the equipment, that these condition are met by calculating the following calculations
or by weighing the tractor- equipment combination.
Determination of the total weight, the axle load and the unloaded weight as well as the required minimum balancing
The following information is required for the calculation
Tl (kg) tractor‘s unloaded weight � a (m) distance between the centre of gravity ��
Front mounted implement / front ballast and
Tv (kg) front axle load of empty tractor � front axle - centre
Th (kg) rear axle weight of empty tractor � b (m) tractor‘s wheel-base ��
Gh (kg) total weight of rear mounted � c (m) distance between rear axle and ��
implement / rear ballast centre lower arm ball-bearing
Gv (kg) total weight of front mounted � d (m) distance between centre lower �
implement / front ballast arm ball-bearing and centre of gravity of
rear mounted implement / rear ballast
� See the tractor‘s manual
� See price list and / or manual of the equipment
� Measure
Rear mounted implement respectively front and rear combination
A. CALCULATION OF THE MINIMUM BALLAST OF FRONT GV min
ba
bTbTdcGG
LVHV
+••+•−+•= 2,0)(
min
Enter the calculated minimum ballast, required for the tractor‘s front, in the table.
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B. CALCULATION OF THE ACTUAL FRONT AXLE LOAD Tv act
(If the required minimum ballast of the front (Gv min
) is not met by the front mounted implement(Gv), the
weight of the front mounted implement to the weight of the minimum ballast of the front is to be increase!)
b
bcGbTbaGT
HVVVtat
)()( +•−•++•=
Enter the actual calculated front axle load in the table, as indicated in the tractor‘s manual to be thepermissible load.
C. CALCULATION OF THE ACTUAL REAR AXLE LOAD Th act
TH t
act = G
act – T
V
act
Enter the actual calculated total weight in the table, as indicated in the tractor‘s manual to be the permissibleload.
D. LOAD CAPACITY
Enter the double value (two tyres) of the permissible load capacity (see for instance the specification ofthe tyre manufacturer) in the table.
TABLE Actual value last Permissible load last Double permissiblecalculation manual load capacity ( two tyres)
Minimum ballastFront / Rear
Total weight
Front axle load
Rear axle load
The minimum ballast is to be applied to the tractor as a mounted implement or as a bal-last weight !The calculated values are to be less than or equal to ( ≤ ≤ ≤ ≤ ≤ ) the permissible values.
kg
kg
kg
kgkg
kg
≤≤≤≤≤
kg
kg
kg
≤ ≤ ≤ ≤ ≤
≤≤≤≤≤
≤≤≤≤≤
≤≤≤≤≤
/
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2 Technical data
2.1 General
pyT 2956 3956
srotorforebmuN 6
htdiwgnikroW m08,6 m06,7
"a"gnittesgnikrownihtdiwenihcaM m31,7 m98,7
etalpgninrawdnaspartsytefashtiwhtdiwtropsnarT"c" m89,2
"b"gnittesgnikrownihtgneL m71,2 m73,2
)d(noitisopytivargfoertnec m87,0 m30,1
"h"thgiehmumixaM m85,3 m58,3
"1h"thgiehmumixaM m02,3 m54,3
tuptuorotcartderiuqeR Wk73ba Wk54ba
tfahsdetniojhtiwthgieW gk238 gk488
deepsOTPmumixaM nim045 1-
retemaidOTP 1169NIDmm53Ø
seryT RP68-05,6x61
erusserpriaeryT rab5.1
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2.2 Noise metering
The sound pressure level emmision has been measured in accordance with the EN 11 201 and EN 11204.
A-method effective perceived sound pressure level
rotcarT reddeTyratoRdnarotcarT
nepowodniwbaC )A(Bd6,67 )A(Bd6,97
desolcwodniwbaC )A(Bd2,47 )A(Bd8,47
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3 Operation
3.1 Mounting on the tractor
Danger!
The implement should be at a stand-still
whenever maintenance, repairs or
adjustments are carried out. Stop the
engine and remove the ignition key.
Fitting the machine:
� Hook up the machine to the upper and lower linksand lock with spring or hinged pin. Fix both links tothe side of the tractor.
Hook the upper link into the longitudinal hole onlywhen the landwheel is fitted!
� Fasten the jointed shaft to the PTO and lock jointedshaft safeguard to tractor with a chain to prevent ittwisting (see chapter 1.8.3).
� Connect the hydraulic hose to a simple control uniton the tractor.
� Place the cord for operating the locking hooks inthe tractor cab.
� Lift and lock the parking support.
Mounting the PTO shaft:
Before mounting the propeller shaft, check that it ispositioned in the right place. There are correspondingmarkings on the propeller shaft safeguard.
1. On both tractor and machine, the propeller shaft isheld with a retention pin on the journal shaft stump.Make sure it fits properly!
2. Check the length of the propeller shaft aftermounting it completely, before starting operationof the machine! (see chapter 3.2).
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3.2 Modifying the drive shaft to suit thetractor
The p.t.o. stub position varies with different tractors andfor this reason it may be necessary to shorten the driveshaft. Check the length of the shaft before first use asfollows:
Danger!
The implement should be at a stand-still
whenever maintenance, repairs or
adjustments are carried out. Stop the
engine and remove the ignition key.
� Pull the drive shaft sections apart and fit them tothe p.t.o. stub ends - clutch end towards the tractor.
� Place the two sections alongside each other andcheck, with the implement raised or lowered, instraight line or turning position, that there is:
� an overlap (b) of at least 150 mm, and
� the drive shaft has a clearance (a) of at least20mm.
� If it is necessary to shorten the shaft both sectionsmust be reduced equally.
� Rub down the tube ends, remove any swarf andgrease the sliding surfaces.
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3.3 Converting from working to transportmode
Danger!
All jobs to be carried out only when
engine switched off and machine at a
standstill. Remove the ignition key!
1. 6593 only, equipped with hinged hoop guard andtine arms:
The outer hoop guard and two tine arms can befolded in to reduce the transport height. To do so,swivel in the hinged tine arms and fold in the hoopguard. (Fig. A and B).
2. Collapse the machine. To do so, move the controlunit to ”lift” until the locking hooks have engagedon both sides. (Fig. C)
3. Lift the machine.
Danger!
Check locking hooks and transport lock
before every journey!
A
B
C
D
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3.4 Converting from working to transportmode
Danger!
Before lowering the side machines,
ensure that there is no-one in the swivel
area!
1. Lower the machine.
2. Pull the cable to loosen the locking device on theside machines. (Fig. A)
3. Lower the side machines to the working positionusing the tractor control unit.
4. Equipped with hinged hoop guard and tine arms:
Swivel out the hinged tine arms into workingposition, and unfold the hoop guard. (Fig. Band C).
3.5 Adjusting the tines
Rotor angle:
The rotor angle is adjusted by positioning the wheelaxles. Two settings can be selected without needingany tools.
Note:
Choose the flat angle for short crops andthe steep angle for long crops!
Check that the same adjustment is made to all wheelaxles!
Tine height:
The height of the tines above the ground is adjusted bythe length of the upper link.
The tines should just touch the ground, depending oncrop volume and quality.
epyT 2956 3956
a °5,51 °31
b °5,71 °51
c °5,61 °41
c b a
A
B
C
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3.6 Operating the machine
3.6.1 General
Select a travelling speed at which all the crop can be harvested neatly. Do not hold the sliding clutchfor longer than 10 seconds. Change down a gear when under overload. Switch off the PTO when thejointed shaft is at a steep angle.
The spread of the crop can be influenced by changing the PTO speed. Correct adjustment of the tinesis a precondition for achieving optimum spread. Lift the machine in narrow curves and when reversing.Set the tractor control unit to “idle” (float setting), so that the side machines adjust to unevenness of theground.
You can carry out the following tasks with the Tedder:
tedding turning
pulling night swathes(with swathe gear)
turning night swathes(with swathe gear)
swathe spreading
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a b c
1
3.6.2 Mechanical setting for clearing theedges of the field.
Danger!
All jobs to be carried out only when
engine switched off and machine at a
standstill. Remove the ignition key!
In the working position –neutral/middle– the stopperlatch is in position „b“.
When clearing the edges of the field –to the left–(fig. a at top), the stopper latch is to be pulled over thehaulage cable. Pull the machine at a diagonal with thetractor so that the running wheels of the tedder turn tothe left. Hold the haulage cable loose until the stopperlatch engages in position „a“.
When clearing the edges of the field –to the right–(fig. b at top), the stopper latch is to be pulled over thehaulage cable. Pull the machine at a diagonal with thetractor so that the running wheels of the tedder turn tothe right. Hold the haulage cable loose until the stopperlatch engages in position “c”.
To return to the working position –neutral/middle–,pull the haulage cable “1” again and push the machinestraight backwards until the stopper latch engages inthe middle position “b”.
The diagonal axles mean that the field edges can becleared with the headstock machines. This setting makesmaximum use of the swivel range. This is why themachine has to be raised in curves away from the edgeof the field or at the end of the field.
Caution!
When raised, the machine swivels backinto the middle position!
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3.7 Unhooking from the tractor
Caution!
Only park the machine when the sidemachines have been lowered (risk oftipping).
Before lowering the side machines, checkthat there is no-one in the swivel range!
� Pull the cable to unlock the side machines.
� Lower the side machines to working position viathe tractor control unit.
Danger!
All jobs to be carried out only when
engine switched off and machine at a
standstill. Remove the ignition key!
� Unlock the parking support at the headstock, lowerand lock.
� Unhook the jointed shaft on the tractor side andplace in the storage position on the headstock.
� Drain headstock hydraulics and unhook machine.
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4. Setting work
Danger!
All jobs to be carried out only when
engine switched off and machine at a
standstill. Remove the ignition key!
4.1 Tine setting.
Check the tine setting and readjust if necessary:
� unscrew hexagonal nut (c) and locknut (d)
� adjust tines by adjusting the stopper screw (x) sothat the gauge is parallel for (a) and (b).
Typ 6592: Angle y = 97°Typ 6593: Angle y = 92°
� Tighten hexagonal nut (c) and locknut (d) again.The torque for fastening the tines (c) is 120 Nm.
Caution!
The stopper screw (x) must be positionedat the tine eyelet so that the tine cannotbecome misadjusted.
4.2 Wheels
If the wheels have to be changed, the wheel nuts shouldonly be tightened with 20 Nm to prevent damage tothe plastic rings.
Check tyre pressure regularly: 1.5 bar
4.3 Vibration pads
The vibration pads mounted on both sides of theheadstock base and middle machine guarantee quietrunning of the machine at work, without vibrations.
When the dampening effect abates, the spring washerpackages „a“ are to be tightened to increase thedampening effect. To do so, tighten the nuts.
(1/4 turn on a nut corresponds to approx. 200N = 20 kg).
a
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5. Maintenance
Danger!
All jobs to be carried out only when
engine switched off and machine at a
standstill. Remove the ignition key!
5.1 Inspection
Check the Tedder carefully after approx. 5 operatinghours. Check and where necessary tighten all screws,particularly spring tines, rotor arms and wheel axles.
Torques:
A tines = 120 Nm
B rotor arms, outsidei = 120 Nm
C rotor arms, inside = 130 Nm
D wheel axles. = 20 Nm
5.2 Lubrication
Keep to the prescribed maintenance and lubricatingintervals to ensure a long service life for your machine.
Use lubricating grease K2 k to DIN 51825, for exampleDeutzer oil HFL 300 W, or Shell Retinax A.
Before using the grease gun, clean the lube nipplesand the application nipple of the grease gun.
Lubrication points:
� Jointed shaft, all joints and gliding points
� Cross joints of the rotor drive shafts
� Main drives (A):
1,1l / SAE 90 API-GL-4
� Rotorgear (B):
0,32l / SAE 90 API-GL-4
C BA
D
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1x
3xC 1x D
B – rotary gear:
A – main gear: C – hinge pin, double universal joint:
D - hinge pin, singleuniversal joint:
A BB BBB B
30 h30 h
D
C C
D
40 h 8 h 40 h 40 h 8 h 8 h16 h 40 h
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6 Special equipment
Danger!
All jobs to be carried out only when
engine switched off and machine at a
standstill. Remove the ignition key!
6.1 Hydraulic diagonal device
Instead of the mechanical adjustment for diagonalworking mode, a hydraulic cylinder can be fitted forcontrol from the driving seat of the tractor.
A double-acting control unit is required in addition tothe single-acting control unit.
Mount the hydraulic cylinder and connect the hydraulichoses to the cylinder, route them as shown in thediagram and position with the supplied fastening parts.
Danger!
Remove the mechanical device and the
steering rope before using the hydraulic
system! Danger of damage!
6.2 Swathing mode
First mount the protective funnel to the swathe gear asshown in the diagram, and remove the safeguardmounted to the gear housing.
� Clean extension housing and wedge profile
� Remove plastic cap from swathe gear, slide swathegear onto extension housing (possibly gentlyknocking the chain wheel hub (B)) and secure withcirclip.
� Turn clamping screw (A) in correspondingcountersunk groove in the extension housing andsecure with locknut.
For raking operations, the jointed shaft is mounted onthe lateral drive stump. Select travel speed and rotorspeed to produce perfect swathes.
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6.3 Tine loss safeguard
The flexible plastic holders can be easily clamped andloosened again. If a tine now breaks off, it is held bythe adjacent tine. It does not get lost and can thereforecause no damage to following machines, e.g. cuttingmachine. The screws are correctly tightened when thescrew thread protrudes 6 mm out of the hexagonalnut.
6.4 Warning signs and lighting
The special permit for road traffic regula-tions (StVZO) requires that all attached andtrailed agricultural equipment is providedwith lamps when travelling on public roads.A fitting lamp set can be supplied byKverneland.Detailed instructions are included.
6.5 Landwheel
To prevent damage to the grass sods even when theground is very uneven, while still ensuring that no cropsare left on the field, a landwheel can be fitted as optionalfeature to the headstock near the tine fitting.
Mounting to the machine:
The arm (c) of the landwheel is screwed to the left-hand headstock tube (a) using the two U-screws (d).The lower U-screw must be positioned just under theupper guide of the support foot, and the anti-distortionsafeguard (b) (welded to the headstock tube) must bepositioned between the two angle profiles of thelandwheel arm (c).
When the machine is working, ensure that the arm (c)is not in contact with the jointed wheel when themachine is raised to go round corners. If necessary,adjust the lower link.
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Mounting to the tractor:
Transfer the upper link from one of the bores at thebottom of the headstock (n) to the longitudinal hole atthe top (s), using the special bolt included in the supply(t).
Caution!
The upper link bolt must be positioned aboutin the middle of the longitudinal hole whenthe machine has been lowered, so that themachine can follow the uneven surface ofthe ground.
For road transport, move the safety lever“i”, thus preventing the machine fromjolting unnecessarily when moving overpoor road surfaces.
Adjusting the landwheel height:
� Loosen locknut M16, SW 24
� Adjust landwheel to required height
� Tighten hexagonal nut
t
6.6 Protection plates (2 pcs.)
For short and sticky harvest these protection plates proveto be helpful.
6.7 XXL - tire equipment
The centre wheels can be equipped with tire equipmentto reduce the ground pressure in the field.
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6.8 Additional running gear
The transport running gear relieves load on the 3-ptheadstock which means less weight transferred fromthe tractor front axle during transport. For the workingconfiguration the running gear is folded up by a doubleacting hydraulic ram, whilst for transport the runninggear is folded down, thus raising the machine clear ofthe ground.
A seperate user manual will be supplied with the Part.
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A Appendix
A.1 Torque values for international metric thread joints
All bolted joints must be torqued in accordance with the values given in this table unless otherwiseindicated. On this machine '8.8' is both the standard and minimum quality used.
Attention!
When lock bolts or lock nuts are used the given value must be increased by 10%.
daerhT
htiw.ccanisedocytilauqlairetamrofeulaveuqroT)yrd(898OSINID wajfoezis skrameR
8.8 9.01 9.21
mN *tf-fbl mN *tf-fbl mN *tf-fbl mm hcni
eulav*ni
-tekcarbs
.ni-fbl=
3M 9,1 )5,11( 8,1 )0,61( 1,2 )6,81( 6 4/1
4M 9,2 )5,52( 1,4 )5,63( 9,4 )5,34( 8 61/5
5M 7,5 )5,05( 1,8 )5,17( 7,9 )0,68( 9 46/32
6M 9,9 3,7 41 3,01 71 5,21 01 23/31
8M 42 7,71 43 0,52 14 3,03 41 61/9
01M 84 4,53 86 2,05 18 8,95 71 61/11
21M 58 7,26 021 6,88 541 701 91 4/3
41M 531 6,99 091 041 522 661 22 8/7
61M 012 551 092 412 053 852 42 821/121
81M 092 412 004 592 084 453 72 821/91
02M 004 592 075 124 086 205 03 61/31
5,1x02M 046 374 03 61/31
22M 055 604 077 865 029 976 23 46/711
42M 007 715 089 327 0811 178 63 46/721
72M 0401 767 0641 7701 0571 1921 14 821/971
03M 0141 1401 0891 1641 0532 4371 64 61/311
33M 0191 0141 0072 6991 0023 2632 05 23/131
63M 0542 8081 0543 6452 0514 3603 55 46/112
93M 0023 2632 0054 1233 0045 5893 06 8/32
elisneThtgnerts
8.89.01 9.21
< 61M > 61M
2mm/N.ni.qs/fbl
808 038 0401 0221
222,711 414,021 088,051 499,671