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FAM 10

FluidAqua Mobil

Operating and Maintenance Instructions

English (translation of German original)

Document no.: 3102456f

FluidAqua Mobil - FAM 10 Imprint

HYDAC FILTER SYSTEMS GMBH en(us) / 72

BEWA FAM10 3102456f en-us 2012-03-13.doc 2012-03-13

Imprint

Publisher and responsible for the content:

HYDAC FILTER SYSTEMS GMBH

Postfach 1251

66273 Sulzbach / Saarland

Germany

Telephone: +49 (0)6897 509 01

Telefax: +49 (0)6897 509 846

E-mail: [email protected]

Homepage: www.hydac.com

Court of Registration: Saarbrücken, HRB 17216

Executive director: Mathias Dieter, Dipl.Kfm. Wolfgang Haerin g

Documentation Representative

Mr. Günter Harge

c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar

Telephone: ++49 (0)6897 509 1511

Telefax: ++49 (0)6897 509 1394


© HYDAC FILTER SYSTEMS GMBH

All rights reserved. No part of this work may be reproduced in any form (print, photocopy or by other means) or processed, duplicated or distributed using electronic systems without the written consent of the publisher. These documents have been created and inspected with the greatest care. However, errors cannot be ruled out completely.

All details are subject to technical modifications. Technical specifications are subject to change without notice.

FluidAqua Mobil - FAM 10 Content



Content

Imprint .......................................................................................................................2

Documentation Representative...............................................................................2

Content......................................................................................................................3

Preface ......................................................................................................................6

Technical Support...................................................................................................7

Modifications to the Product ...................................................................................7

Warranty .................................................................................................................7

Using the Documentation .......................................................................................8

Safety Information and Instructions.......................................................................9

Obligations and Liability..........................................................................................9

Explanation of Symbols and Warnings, etc. .........................................................10

General Safety Precautions..................................................................................10

Proper/Designated Use ........................................................................................11

Improper Use ........................................................................................................11

Safety Devices......................................................................................................11

Informal Safety Precautions..................................................................................12

Training and Instruction of Personnel ...................................................................13

Safety Measures to Be Followed during Normal Operation..................................13

Electrical Hazards.................................................................................................14

Maintenance, Servicing and Troubleshooting.......................................................14

Modifications to the FluidAqua Mobil ....................................................................14

What to do in case of emergency .........................................................................15

Unpacking the FAM................................................................................................15

Transporting the FAM ............................................................................................16

Fork lift ..................................................................................................................16

Crane ....................................................................................................................17

Rail / Truck............................................................................................................17

Checking the scope of delivery ............................................................................18

FAM Description.....................................................................................................19

FAM Versions .......................................................................................................19

Performance .........................................................................................................20

FAM system components .....................................................................................21

Suitable Fluids ......................................................................................................23

Dimensions .............................................................................................................24

Stationary version .................................................................................................24

Mobile version.......................................................................................................25




Hydraulic diagram ..................................................................................................26

Function Description .............................................................................................27

Possible Applications............................................................................................28

Bypass purification (dewatering, filtration and degassing). ...............................28

Transfer by pumping (dewatering, filtration and degassing) .............................28

FAM Set-up and Connection .................................................................................29

Setting up the FAM ...............................................................................................29

Notes on Piping / Hosing ......................................................................................30

Connecting the inlet (IN) ...................................................................................32

Connect outlet (OUT) ........................................................................................32

Preparing the Vacuum Pump................................................................................33

Filling up the rotary vane vacuum pump........................................................34

Electrical Connection of the FAM .........................................................................35

Checking the settings on the heater (optional) .....................................................36

Starting up the FAM ...............................................................................................37

Switching on the FAM...........................................................................................37

Venting the filter housing ......................................................................................38

Shut off FAM .....................................................................................................38

Operating the TD200 control panel.......................................................................39

Main menu ............................................................................................................39

Manual Menu 1 .................................................................................................40

Manual Menu 2 .................................................................................................41

Troubleshooting .....................................................................................................42

Electrical fuses......................................................................................................43

Reactor overfilled (vacuum chamber overfilled)....................................................44

Level switch 01/02(02/03).....................................................................................45

V-pump fill level min/max......................................................................................46

Change fluid filter..................................................................................................47

Float switch...........................................................................................................48

Motor protection E/F/V/CS pump, heater..............................................................49

Incorrect phase sequence ....................................................................................50

Dry running E-pump..............................................................................................51

Outlet (OUT) clogged............................................................................................52

Inlet (IN) clogged ..................................................................................................53

FCU plug missing (only in conjunction with accessory FCU)................................54

Reset safety thermostat on the heater..................................................................55

Performing Maintenance .......................................................................................56

Rotary Vane Vacuum Pump .................................................................................57

Replace Oil and Oil Filter ..................................................................................58

Replacing the Air De-oiling Element .................................................................59




Checking the AquaSensor ....................................................................................59

Clean the suction screen.......................................................................................60

Replacing the filter element on the fluid filter ........................................................61

Checking the settings on the heater (optional) .....................................................65

Spare Parts .............................................................................................................66

FAM 10 .................................................................................................................66

Fluid filter (OLF 5/10)............................................................................................66

Vacuum pump.......................................................................................................66

Contact / Service ....................................................................................................67

Storing the FAM/Taking it out of Operation .........................................................68

Disposing of the FAM ............................................................................................68

Type label................................................................................................................68

Technical Data ........................................................................................................69

Model Code .............................................................................................................70

EU Declaration of Conformity ...............................................................................71

FluidAqua Mobil - FAM 10 Preface



Preface

For you, as the owner of a product manufactured by us, we have produced this manual, comprising the most important instructions for its operation and maintenance.

It will acquaint you with the product and assist you in using it as intended in an optimal manner.

Keep it in the vicinity of the product so it is always available.

Note that the information on the unit's engineering contained in the documentation was that available at the time of publication. There may be deviations in technical details, figures, and dimensions as a result.

If you discover errors while reading the documentation or have additional comments or suggestions, contact us at:

HYDAC FILTER SYSTEMS GMBHTechnische DokumentationPostfach 12 5166273 Sulzbach / Saar

Germany

We look forward to receiving your input.

“Putting experience into practice”




Technical Support Contact our technical sales department if you have any questions on our product. When contacting us, please always include the model/type designation, serial no. and part-no. of the product:

Fax: ++49 (0) 6897 / 509 - 846


Modifications to the Product We would like to point out that changes to the product (e.g. purchasing additional options, etc.) may mean that the information in the operating instructions is no longer applicable or adequate.

After modification or repair work that affects the safety of the product has been carried out on components, the product may not be returned to operation until it has been checked and released by a HYDAC technician.

Please notify us immediately of any modifications made to the product whether by you or a third party.

Warranty For the warranty provided by us, please refer to the General Terms of Sale and Delivery of HYDAC Filter Systems GmbH.

You will find these under www.hydac.com -> General terms and conditions.

http://www.hydac.com/�




Using the Documentation

Note that the method described for locating specific information does not release you from your responsibility of carefully reading these instructions prior to starting the unit up for the first time and at regular intervals in the future.

What do I want to know?

I determine which topic I am looking for.

Where can I find the information I’m looking for?

The documentation has a table of contents at the beginning. There, I select the chapter I'm looking for and the corresponding page number.

The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented every time the manual is revised or changed.

Chapter description

Page number

Edition date

Document language Documentation no.with index/

file name

FluidAqua Mobil - FAM 10 Safety Information and Instructions



Safety Information and Instructions

These operating and maintenance instructions contain the key instructions for properly and safely operating the FluidAqua Mobil.

The safety of the FAM largely depends on maintenance. Regular required maintenance is described in this manual. We will support you if the unit needs repair and will provide original spare parts.

Obligations and Liability

The basic prerequisite for the safe and proper handling and operation of the FAM is knowledge of the safety instructions and warnings.

These operating instructions in general, and the safety precautions in particular, are to be adhered by all those who work with the FluidAqua Mobil.

Adherence is to be maintained to pertinent accident prevention regulations applicable at the site where the product is used.

The safety precautions listed herein are limited solely to using the FluidAqua Mobile.

The FluidAqua Mobil has been designed and constructed in accordance with the current state of the art and recognized safety regulations. Nevertheless, hazards may be posed to the life and limb of the individual using the product or to third parties. Risk of damage may be posed to the product or other equipment and property.

The FluidAqua Mobil is to be used:

solely for its designated use

only when in a safe, perfect condition

Immediately remedy any malfunctions that might impair safety.

Our General Terms and Conditions apply. They are made available to the owner upon concluding purchase of the unit at the latest. Any and all warranty and liability claims for personal injuries and damage to property shall be excluded in the event they are attributable to one or more of the following causes:

Improper use of the FluidAqua Mobil or use deviating from its intended use

Improper start up, operation and maintenance of the FluidAqua Mobil

Operating the FluidAqua Mobil when the safety systems are defective

Modifications to the FluidAqua Mobil made by the user or purchaser

Improper monitoring of unit components that are subject to wear and tear

improperly performed repair work




Explanation of Symbols and Warnings, etc.

DANGER DANGER denotes situations which can lead to death if safety precautions are not observed.

WARNING WARNING denotes situations which can lead to mortal injury if safety precautions are not observed.

CAUTION CAUTION denotes situations which can lead to severe injuries if safety precautions are not observed.

NOTICE NOTICE denotes situations which can lead to property damage if safety precautions are not observed.

General Safety Precautions

Maintenance work is to be carried out only by trained personnel.

The safe operation of this unit can only be ensured if it is used for the purpose it was intended. If there is any question about the use, please contact the manufacturer. The manufacturer will not accept responsibility for damages resulting from misuse of this equipment.

The following applies to all work performed using the unit: adherence to pertinent national regulations pertaining to accident prevention and safety at the workplace in addition to any applicable internal rules and regulations of the owner/operator, even though they are not specifically cited herein.

Leaks of dangerous materials must be properly collected and disposed of so as not to harm any persons or the environment. The corresponding statutory regulations are to be followed.




Proper/Designated Use

The FAM was designed for the dewatering, filtration and degassing of hydraulic and lubricating oils. It removes free water, emulsified water and a large percentage of the water to be found in solution.

Any other use shall be deemed to be improper and not in keeping with the product's designated use; the manufacturer accepts no liability for any damage resulting from such use.

Proper or designated use of the product extends to the following:

Maintaining adherence to all the instructions contained herein.

Performing requisite inspection and maintenance work.

Improper Use

Any use deviating from the proper/designated use described above is prohibited.

Improper use may result in hazard to life and limb. Examples of improper use:

Operation with a non-approved fluid.

Operation under non-approved conditions.

Safety Devices

Prior to starting up the FAM unit each time, make sure that all the protective safety devices are properly installed and are in proper working order.

Safety devices may not be removed until the product has been shut down and secured against being restarted (e.g. warning sign or padlock on the main switch).

When the product is supplied in partial consignments, the safety devices are to be applied by the operator as specified by law/pertinent regulations.




Informal Safety Precautions

Make sure to always keep the operating instructions in the vicinity of the FluidAqua Mobil unit.

Apart from the operating instructions, any and all general and local regulations pertaining to accident prevention and environmental protection are to be made available and observance is to be maintained to them.

Make sure to keep the safety and hazard symbols and warnings on the FluidAqua Mobil in a legible condition at all times. If necessary, replace the instruction sheets.

FluidAqua Mobil components may not be opened except in normal, non-contaminated environments. The mains cable must be pulled out before the FluidAqua Mobil is opened. Tests conducted with the housing open may only be performed by properly trained, certified electricians. This also applies to all repair work or to any modifications to electrical components approved by us.

Check the hoses and connectors for leaks on a daily basis.

Check the electrical equipment of the FluidAqua Mobil on a monthly basis. Replace any loose connections or damaged cables immediately.

WARNING Hydraulic systems are under pressure

Danger of bodily injury

► The hydraulic system must be depressurized before performing any work on the hydraulic system.




Training and Instruction of Personnel

The FAM may only be operated by properly trained and instructed personnel.

The areas of responsibility of your staff must be established in a clear-cut manner.

Staff undergoing training may not use the FAM unless supervised by an experienced staff member.

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Activity

Packing / transportation X X X

Commissioning X X X

Operation X X X X

Troubleshooting/ locating the source of malfunction

X X X

Remedying of mechanical faults X X

Remedying of electrical faults X X

Maintenance X X X X

Servicing X

Decommissioning / Storage X X X X

Safety Measures to Be Followed during Normal Operation

Do not put the FAM into operation unless all the safety devices function properly.

The unit is to be checked once a day for visible external damage and for the proper functioning of the safety devices.




Electrical Hazards

DANGER Electric shock

Danger of fatal injury

► Any work involving electrical equipment may only

be done by a properly trained, certified electrician.

Check the FAM electrical equipment on a monthly basis. Immediately replace loose connections, damaged cables and hoses with original spare parts.

Maintenance, Servicing and Troubleshooting

The prescribed adjustment, maintenance/servicing and inspection work is to be conducted in accordance with the respective schedules.

Disconnect the FluidAqua Mobil from the power supply when performing any maintenance, inspection or repair work. Protect the FAM from being inadvertently switched back on.

Any screwed fittings which have been undone/removed are to be checked to see that they have been properly resecured.

Always check the product to see that it functions properly when performing maintenance and servicing work.

Modifications to the FluidAqua Mobil

Do not make any modifications (design modifications, extensions) to the FluidAqua Mobil without the prior consent of the manufacturer.

Any conversion modifications require written permission from HYDAC FILTER SYSTEMS GMBH.

Immediately replace any machine components which are not in perfect condition.

Only use original spare parts and consumables.

FluidAqua Mobil - FAM 10 Unpacking the FAM



What to do in case of emergency

In the event of an emergency, turn the main switch by 90° to the "OFF" position. The entire system is then voltage-free downstream from this switch.

Normal pressure is restored to the vacuum column after ~ 1 minute.

Unpacking the FAM

The FAM is inspected for leaks and proper functioning at the factory, then carefully packed for shipment. The connectors/ports are closed off so that no contamination can enter the unit while it is in transit.

When receiving and unpacking the unit check it for damage in transit.

Dispose of the packaging material in an environmentally-friendly manner.

FluidAqua Mobil - FAM 10 Transporting the FAM



Transporting the FAM

CAUTION High empty weight (~ 400 - 850 kg, depending on the version)


► Use at least 2 persons to shift the FAM.

NOTICE

Using components for pushing / pulling

The FAM will be damaged

► Never use the components to push or pull the FAM.

► Use the grips provided for shifting.

Drain the unit completely before transport. Seal off the inlets and/or outlets.

Shift the FAM manually using the rollers. When doing so, use only the grips provided on the FAM frame for pushing.

Before shifting the unit, make sure to release the hand brake on the steering rollers.

Once the FAM is in its new position, actuate the hand brake on the steering rollers.

Fork lift

Use the lift eyes when transporting the unit with a forklift.

FluidAqua Mobil - FAM 10 Transporting the FAM



Crane

NOTICE

Unsuitable lifting accessories

The unit will be damaged / Components will be damaged / destroyed

► Use only suitable lifting accessories to raise or lash the FAM.

► Take care to ensure that the lifting accessories does not cause any pressures to be brought to bear against the components on the FAM.

Rail / Truck

For transport by rail or truck, supports must be placed under the mobile FAM so that the rollers are subjected to no load pressure.

The FAM is to be secured with suitable belts.

FluidAqua Mobil - FAM 10 Checking the scope of delivery



Checking the scope of delivery

Upon receiving the FAM check it for any damage in transit. The FAM may not be set up and installed unless it is in perfect order. Any damage in transit is to be reported to the forwarding agent or the department in charge immediately; the unit may not be commissioned until this damage is properly remedied.

The following items are included in the scope of delivery:

Item Qty Designation

1 1 FluidAqua Mobil, ready for connection with suction and pressure hose

2 1 Tool, square 6 mm for switch box

- 1 Operating and maintenance instructions

- - Supplementary operating instructions (depending on FAM design)

- 1 Operating and maintenance instructions for vacuum pump

1

2

FluidAqua Mobil - FAM 10 FAM Description



FAM Description

The purpose of the FluidAqua Mobil is the dewatering, filtration and degassing of hydraulic and lubricating oils. The FAM removes free water, emulsified water and a large proportion of the water contained in solution. The Fluidfilter that is installed provides efficient particulate separation.

Degassing of the medium is achieved by the vacuum in the vacuum container.

FAM Versions

Stationary (FAM-xx-1-..) Mobil (FAM-xx-2-..)

In comparison to the stationary version, the mobile version of the FAM has:

- 2 casters, 2 bock rolls

- Suction hose, L= 5 m

- Return hose , L= 5 m

- Connection cable 10m




Performance

The FAM reduces the water content of those fluids described in the chapter "Fehler! Verweisquelle konnte nicht gefunden werden." to less than 100 ppm.

Typical dewatering rates:

FAM 10 ~ 0.8 l/h

FAM 10/15 ~ 1.0 l/h

The dewatering speed is dependent on:

Dewatering rate

Water content

Fluid temperature

Detergent additives

Volumetric flow of the FAM

As an approximate guideline, the dimensioning of the FluidAqua Mobil can be defined in accordance with the tank volume.

Tank volume in liters Filter Size

< 2,000 FAM 10

2,000 – 7,000 FAM 10/15

Note that free water, e.g. on the bottom of the tank, can have an influence on the entire water content in the system. Drain off free water before taking a sample.

For the determination of the water content, the sample should be extracted from the system to be cleaned at a test connection during operation if at all possible.




FAM system components

(13)

12

1

3

2

5

4

10

11

8

12

69




Item Designation

1 control cabinet with control panel consisting of: - main switch - alarm signal lamp - control panel with display - component diagram

2 Regulating valve to regulate the necessary vacuum in the vacuum chamber

3 Vacuum gauge

4 Motor-pump unit (OLF Compact)

5 Vacuum chamber

6 3/2-directional control valve

7 Suction screen

8 Vacuum pump

9 Evacuation pump

10 Fluid filter for the separation of solid particles

11 Air filter and dryer

12 Transport eyelets

13 Heater mounted in vacuum chamber (Option)




Suitable Fluids

NOTICE

Impermissible operating conditions

The unit will be damaged

► The unit may be used only in connection with the media mentioned below.

Depending on the version (see model code), the FAM may only be used for the following media (see model code):

FAM-xx-M-.. FAM-xx-I-..

Mineral oils acc. to DIN 50524 Gear oils acc. to DIN 51517, 51524 Other hydraulic and lubrication oils which require or are

compatible with NBR seals

FAM-xx-B-.. Synthetic esters (HEES) DIN 51524/2 Vegetable oils (HETG, HTG) Hydraulic and lubrication oils which require or are

compatible with Viton seals.

FAM-xx-X-.. HFD fluids (not for pure phosphate esters which require EPDM seals).

FluidAqua Mobil - FAM 10 Dimensions



Dimensions

Stationary version 17

13

550

620

620

1081

G 1

/2"

G 1

"10

0O

UT

IN

510

FluidAqua Mobil - FAM 10 Dimensions



Mobile version

620

175

6

1081

G 1

/2"

G 1

"

100

OU

TIN

510

552

FluidAqua Mobil - FAM 10 Hydraulic diagram



Hydraulic diagram

Item Designation

1 control cabinet with control panel consisting of: - main switch - alarm signal lamp - control panel with display - component diagram

2 Regulating valve to regulate the necessary vacuum in the vacuum chamber

3 Vacuum gauge

4 Motor-pump unit (OLF Compact)

5 Vacuum chamber

6 3/2-directional control valve

7 Suction screen

8 Vacuum pump

9 Evacuation pump

10 Fluid filter for separating solid particles

11 Air filter and dryer

12 Transport eyelets

13 Heater mounted in vacuum chamber (Option)

10

7

4 2 11 5

9 6

3

(13)




Function Description

After the FAM has been switched on, the filter pump unit 1 starts to draw the fluid from the tank to be cleaned and transfers it with a flow rate of 10 l/min into the vacuum chamber 3. At the same time, the vacuum pump 7 creates a vacuum inside the vacuum chamber. The fluid to be cleaned trickles downward through special filling materials. These filling materials are responsible for forming a thing fluid film and reducing the speed of the trickle. At the same time, a stream of air flowing upward from below against this current takes up the fluid and conveys the to the outside by means of the vacuum pump. Once level 02 is reached on the level switch, emptying pump 5 is switched on in order to convey around 15 l/min to the outlet. The filling level falls until level 01 is reached, after which solenoid valve 6 switches on and the two pumps convey into the vacuum chamber. The filling level continues to rise until level 02 is reached, after which the solenoid valve shuts back off again, the filling level falls again, etc.

After actuating the stop switch, the evacuation pump runs until the vacuum chamber has been completely emptied.

Switching the main switch to "OFF" renders all engines and valves voltage-free.

The vacuum in the vacuum chamber is regulated with the regulating valve 8.




Possible Applications

Bypass purification (dewatering, filtration and degassing).

The FAM is connected with suction and pressure lines to the tank and cleans the medium to be found there in continuous operation.

Transfer by pumping (dewatering, filtration and degassing)

The FAM is connected to a contaminated oil tank by means of a suction line and pumps the fluid into the clean oil tank.

Better purification results can be achieved with bypass purification. Following the transfer by pumping, operate the FAM in the bypass mode.

Constantly monitor the fill level to avoid the clean oil tank from overfilling.

Contaminated oil

Clean oil

FluidAqua Mobil - FAM 10 FAM Set-up and Connection



FAM Set-up and Connection

CAUTION Rotary vane vacuum pump

Hazardous to health

► Always make sure there is sufficient ventilation in the surrounding area of the FAM.

Air coming out of the rotary vane vacuum pump can contain particles of vacuum pump oil and/or the fluid.

Depending on the composition of the oil and the composition of the gas, there is a danger of damage to health if the emergent gas is inhaled over an extended period of time.

Setting up the FAM

Observe the following points when setting up the FAM:

Place the unit on a horizontal and level surface. Special mounting is not required.

Lock the immobilization brakes on the wheels to avoid unintended movement of the unit (mobile version only).

Position the FAM in the immediate vicinity of the tank to be cleaned. Observe the maximum permitted suction pressure.

Observe the ambient temperature on the type label of the FAM.

Ensure that the main switch is freely accessible at all times.

An area of at least 0.8 m must be kept free for maintenance purposes on both the left hand and right hand sides of the FAM.

Take care to ensure free access to the control panel and that the control cabinet can be opened completely.




Notes on Piping / Hosing

NOTICE

Non-permitted pressure at the inlet IN / outlet OUT

Failure malfunction

► Determine the pressure to be anticipated at the inlet / outlet with the prescribed values.

Note that the cross-section of the connected hoses/piping, must be at least as large as the cross-section of the inlet/outlet port sizes.

In order to keep the pressure loss as low as possible, use as few threaded connections as possible.

The pressure at the inlet/outlet depends on the height differential between the FAM fluid surface in the tank port (aspiration height P(height)) and the line losses (P(line)).

If the FAM is above the fluid surface in the tank, determine the pressure as follows: P = 1 bar - P(height) - P(line)

If the FAM is below the fluid surface in the tank, determine the pressure as follows: P = 1 bar + P(height) - P(line)

Determine the pressure loss P(height) as follows: P(height)[bar] = h [m] / 10. h stands here for the distance between the suction connection on the FAM and the fluid surface in the tank and is given in meters.

The pressure loss in a hydraulic line (P(line)) depends on the following:

Flow rate

Kinematic viscosity

Pipe dimensions

Fluid density




The pressure loss in straight pipes (P(line)) can be calculated as follows:

Δp ~ 6,8 * L / d4 * Q * V * D Δp = Pressure differential in [bar]

L = pipe length [m]

d = internal pipe diameter [mm]

Q = Flow rate [l/min]

V = kinematics viscosity [mm²/s]

D = Density [kg/dm³] Mineral oil based hydraulic fluid has a density of ~ 0.9 kg/dm³.

The density (D) is:

Mineral hydraulic oil HLP 0.85 … 0.90 kg / dm³

Phosphate ester HFDR 1.00 … 1.10 kg / dm³

Insulating oil 0.90 … 1.00 kg / dm³

Lubrication oil 0.90 … 0.95 kg / dm³

Additional threaded connections and pipe bends increase the pressure differential and must be taken into account.

Keep the height difference between the pump and the oil level in the tank as low as possible.

Avoid constrictions in the connected hoses. They compromise output and increase the risk of cavitation.

Make sure that no tension or vibrations are carried over to the pump or filter housing when the pipes are connected. Use hoses or expansion joints if necessary.




Connecting the inlet (IN)

The suction pressure at the FAM inlet must be -0.4 bar.

Use a negative pressure-resistant, flexible hose or a pipe for the suction-side connection.

Note that the cross-section of the connected hoses/piping, must be at least as large as the cross-section of the inlet/outlet port sizes.

The shape of the tank connection should be set up in such a way that it will always be lower than the level of the oil.

NOTICE

Severe contamination


► Do not prime directly at the bottom of the tank

► Do not prime in the sump

► Never prime without a built-in suction screen

The greatest contamination is found on the bottom of the tank. All impurities and other particles are deposited on the bottom of the tank.

Connect outlet (OUT)

Take care to ensure that the maximum pressure of 2 bar is not exceeded at the outlet.

NOTICE

OUT connection closed off

The unit will be destroyed

► Check to be sure that all of the locking fixtures at the outlet are in "open" position each time before start-up.

To prevent air from entering the medium, make sure that the pressure hose with lance is always below the oil level in operation.




Preparing the Vacuum Pump

The rotary vane vacuum pump is not filled with oil at the time the FAM is delivered. A sufficient amount of vacuum pump oil for the initial filling is included in the scope of delivery.

NOTICE

Operation without vacuum pump oil

The rotary vane vacuum pump will be destroyed.

► The rotary vane vacuum pump requires oil as its operating medium.

► Check the oil level before star-up, topping up with vacuum pump oil VE101 if necessary.

The maximum filling amount for vacuum pump oil VE101 is 0.3 liters.

The water level is monitored automatically by the integrated float switch while the FAM is in operation. A message will appear on the control panel when the MIN MAX filling level has been reached.

Synthetic vacuum pump oil in accordance with DIN 51506, Group VDL, ISO VG100 must be used for topping up.

HYDAC vacuum pump oil with following part no.:

Description Part no.:

Vacuum pump oil VE101 DIN 51506, Group VDL, ISO VG100, synthetic

1 liter 06018128

Vacuum pump oil VE101 DIN 51506, Group VDL, ISO VG100, synthetic

5 liters 06018129




Filling up the rotary vane vacuum pump

Remove the safety screw for the plug at the level switch (1).

Remove the plug (2) for the level switch.

Unscrew the level switch (3) from the vacuum pump.

Fill up with vacuum pump oil VE101 through the filling nozzle (4).

Check the oil level through the inspection glass (5).

Fill up the vacuum pump oil no higher than the MAX marking.

We recommend filling up to a level between the MIN and MAX markings.

The suction strainer is re-mounted in reverse order.

12

34

5




Electrical Connection of the FAM

DANGER Electric shock

Danger of fatal injury

► Any work involving the electrical system may

only be done by a properly trained, certified electrician.

Check that the voltage and frequency information on the type label coincides with the voltage supply present.

If a plug is present on the FAM or if you mount a plug, then operate the FAM from a correspondingly fused socket.

For safety, run a selective calculation. For safety, use automatic fuses with triggering characteristic "C".

The rotating field of the connection socket must be clockwise. If this is not the case, then the phases can be rotated in the 16A / 32 A connection plug with the aid of the phase changing switch in the plug. For the 63A version, the two phases must be switched on the terminal block S0 (e.g. L1 and L2).

A phase sequence relay checks the correct phase sequence after switch-on. In the event of an incorrect phase sequence, error message no. 29 is shown on the control panel.




Checking the settings on the heater (optional) If necessary the desired fluid temperature can now be set.

For this, the upper cover of the heater must be opened with appropriate equipment and the desired operating temperature set. (The working temperature is preset to 55°C; if 80°C is exceeded, then the safety thermostat will shut the device off.)

(A) Fluid temperature 55°C

(B) Safety thermostat 80°C

FluidAqua Mobil - FAM 10 Starting up the FAM



Starting up the FAM

NOTICE

Connection IN / OUT closed

The unit will be destroyed

► Check to be sure that all of the locking fixtures at the inlet / outlet are in "open" position each time before start-up.

Switching on the FAM

Move main switch to the "ON" position and wait until the "Fault" lamp lights up briefly (lamp test) and this message: appears on the display.

Ready for operation

--> Press start

Press the key. Now the system starts with the starting phase.

FluidAqua operating

Starting

1. Vacuum pump starts,

2. inlet valve opens and the vacuum chamber is filled.

3. When the vacuum chamber is filled to filling level 02, the evacuation pump is started up and the starting period is finished.

4. Automatic mode is active:

FluidAqua operating

Automatic mode

Now regulate the vacuum pressure with the throttle valve on the right of the vacuum gauge, depending on the operating viscosity.

Operating viscosity Pressure setting (absolute pressure)

50 mm2/s hydraulic oil 300 mbar / 30 kPa

300 mm2/s lubrication oil 400 mbar / 40 kPa

50 mm2/s ester oil 400 mbar / 40 kPa

Some oils begin to foam intensively when they enter the vacuum chamber. This can especially be the case when the water content is very high, but also when the oil is old or high viscosity media are used. If too much foam is caused, it is drawn in by the vacuum pump.

In this case, for example, reduce the vacuum from 300mbar to 400mbar.

FluidAqua Mobil - FAM 10 Starting up the FAM



Venting the filter housing

WARNING Hot fluid

Danger of burns

► Note that hot fluid may exit during bleeding.

NOTICE

Air in the fluid filter

The filter element is not utilized completely

► Bleed the fluid filter after each shut-down / filter element replacement.

The fluid filter is to be bled through the air-vent plug until fluid emerges. Using an Allen wrench carefully open the air-vent plug in the cover.

Shut off FAM

Press the key. Now the system starts the run-down phase:

FluidAqua operating

Run-down

1. The inlet valve closes

2. The vacuum pump switches off

3. The filter-pump unit runs until the vacuum chamber is emptied.

Wait until the message appears on the display. Now move the main switch to the position "0". The system is now switched off.

Ready for operation

--> Press start

FluidAqua Mobil - FAM 10 Operating the TD200 control panel



Operating the TD200 control panel

Except for the regulation of the vacuum pressure, all FAM functions can be operated using the control panel. The functions on the upper part of the keys can be triggered directly by pressing the respective key. In order to select the function / language on

the lower part of the keys, first press the key.

The key assignments and the descriptions of the Main and Manual Menus are described below.

Main menu

Function key Function

Start FAM. Start and transition in Automatic mode.

Stop FAM (afterrun with evacuation of the vacuum chamber)

Acknowledge all rectified malfunctions.

Button for special functions (depending on version)

+

Select German language (or other languages depending on version).

+

Select English language (or other languages depending on version).

Text line 1

Text line 2




Manual Menu 1

In order to access Manual Menu 1 from the Main Menu, press the following keys in succession.

/

The key assignment in the Manual Menu 1 is as follows:

Evacuation pump off / on

Vacuum pump off / on

3/2 directional valve close / open

Key Key assignment in Manual Menu 1

Function

Manual Menu 2 Switches in the Manual Menu 2

"E-Pump off" Switches evacuation pump off

"E-Pump on" Switches evacuation pump on

(Press the buttons one after the other)

"V-pump off" Switches vacuum pump off

„V-pump ON“ Switches vacuum pump on


„Valve close“ Closes the 3/2-directional control valve.

„Valve open“ Opens the 3/2 directional valve


Exit With this key combination you can exit the Manual Menu

This menu also switches itself off automatically after 15 minutes.




Manual Menu 2

To change from Manual Menu 1 to the Manual Menu 2 press the key:

The key assignment in the Manual Menu 1 is as follows:

Feed pump filter unit on / off

Key Key assignment in Manual Menu 1

Function

"Feed pump-filter unit off"

Switches the Feed pump-filter unit off

"Feed pump-filter unit on"

Switches the Feed pump-filter unit on


Back -> Manual Menu 1

Pressing these keys in succession allows you to exit Manual Menu 2 to go back to Manual Menu 1

Back ->

Exit

Pressing these keys in succession allows you to exit Manual Menu 2 to go back to the Main Menu

The menu for manual operation switches itself off automatically after 15 minutes.

FluidAqua Mobil - FAM 10 Troubleshooting



Troubleshooting

Error message Cause Remedy (also see following detailed description)

Vacuum chamber overfilled

Maximum filling level 03 in the vacuum chamber exceeded.

Empty vacuum column and restart FAM 10.

Level switch 02/03 Level switch defective Replace the level switch.

Level switch 01/02 Level switch defective Replace the level switch.

Filling pos. V-Pump Min Lack of oil in the vacuum pump

Top up the oil until the fill level between min. and max. on the inspection glass is reached.

Filling pos. V-Pump Max.

Too much oil in vacuum pump

Drain the oil until the fill level between min. and max. on the inspection glass is reached.

Change fluid filter End differential pressure on the filter has been reached

Replace the filter element on the fluid filter.

Float switch Oilpan of the FAM filled Empty the oil pan. Check the unit for leaks.

"motor protection E/F/V/CS pump"

Electric motor of the evacuation, feed, vacuum or CS pump overloaded

Switch the motor protection on the electric controller on. Check the operating viscosity.

Incorrect phase sequence

Engines have incorrect direction of rotation

Rotate phase inverter on the CEE plug 180°.

Dry running E-pump Vacuum chamber is being filled too slowly, flow into vacuum chamber is smaller than flow rate of the evacuation pump.

Clean the suction screen in front of the inlet valve. Check the viscosity of the operating medium, the cross-section and the suction hose length. Check the filling pump. Check the clogging indicator on the fluid filter.

Outlet clogged No operating fluid is pumped out of the FAM 10

Open the shut-off device on the return line. Check the 3/2 solenoid valve.

Inlet clogged No operating fluid is pumped into the FAM 10

Open the shut-off device on the suction line. Check the filling pump.




Error message Cause Remedy (also see following detailed description)

Plug FCU missing The FCU operating mode was selected without connecting the Sub D plug of the FCU.

Connect the plug to the FCU or change operating mode.

Heater fault (only with option heater)

Oil too hot due to interruption of oil flow or faulty thermostat.

Reset the safety thermostat. Clean the suction screen. If necessary shorten the suction hose.

No parameterblock Setup settings of the TD200 deleted.

Re-enter the setup values.

Contact HYDAC.

Electrical fuses Automatic safety devices have been installed into the control cabinet for the security of the operating voltage transformer.

Fuse

F1 The primary side of the transformer has 2 A 400 V

F2 The primary side of the transformer has 2 A 400 V

F3 The secondary side of the transformer (socket) has 3 A 250 V

F4 The secondary side of the transformer (control circuit) has 1 A 250 V

F5 The secondary side of the transformer (control circuit) has 1 A 250 V

F6 Contamination Sensor Display CSD (Optional)

F7 Contamination Sensor CS (Optional)




Reactor overfilled (vacuum chamber overfilled)

Ste

p

Description

Malfunction:

"Reactor overfilled"

1. Press the RESET button

2. Select manual menu 1 and start the vacuum pump

3. Can vacuum chamber be emptied within 3.5°minutes from level 03 to level 01?

->a. Yes -> proceed to Step 5. 4.

->b. No -> proceed to Step 6.

5. Excessive foaming -> vacuum in the vacuum chamber too high – reduce vacuum (e.g. from 300 mbar(abs) -> 400 mbar(abs))

6. Check the evacuation pump for proper functioning

7. The failure is repaired.




Level switch 01/02(02/03)

Ste

p

Description

Malfunction:

Level switch 01/02(02/03)

1. Switch off the FAM at the main switch.

2 Remove the connector to the level switch and then remove the level switch.

3. Manually check the function of the switching points.

->a. Switching points are available -> proceed to Step 5. 4.

->b. Switching points not available -> proceed to Step 6.

5. Inspect the plug and the cable to and in the control cabinet for the PLC. Functioning?

-> proceed to Step 7.

6. Replace the level switch.

->a. The function is available. -> proceed to Step 8. 7.

->b. The function is not available. -> proceed to Step 9.

8. The PLC is faulty.

9. Replace the faulty parts.




V-pump fill level min/max

Ste

p

Description

Malfunction:

"Filling level V-pump min/max"

1. Press the RESET button.

->a. The fault indicator extinguishes -> proceed to Step 6. 2.

->b. The fault indicator stays lit. -> proceed to Step 3.

3. Check the oil level, if necessary top it up or drain some off.

Check the vacuum pump's oil level sensor and the feed lines.

->a. The fault is repeated. -> proceed to Step 5. 4.

->b. The fault is not repeated. -> proceed to Step 6.

5. Replace faulty parts.

6. The fault is repaired.




Change fluid filter

Ste

p

Description

Malfunction:

"Replace fluid filter"


2. Switch off the FAM at the main switch.

3. Close the ball cocks on the IN and OUT connections.

4. Empty the filter housing via the drain ball valve.

5. Open the filter housing and remove the filter element. For details see page 61.

6. Open the ball cocks on the IN and OUT connections.

7. Switch on the FAM at the main switch.

8 The fault is repeated after ~ 4 minutes?



10. Check the differential pressure switch and the feed lines.





Float switch

Ste

p

Description

Malfunction:

"Float switch"

1. Empty the oil collecting pan.


3. Start the FAM.

4. Check the FAM for leaks and fix them.

5. Malfunction reappears after ~ 2 seconds?



7. Check the float switch and the feed lines.





Motor protection E/F/V/CS pump, heater

Ste

p

Description

Malfunction:

"E/F/V/CS pump motor protection"

1. Switch the FAM off at the main switch and unplug the power connector.

2 Open the door to the switching cabinet and switch the motor protection switch and/or the circuit breaker back on.

Check the setting of the motor protection switch and the current rating of the circuit breaker against the motor's type plate or the heater's type plate.

->a. The fault recurs -> proceed to Step 4. 3.

->b. The failure does not recur -> proceed to Step 8.

4. Measure the current consumed by the motor / heater.

5. Close the door to the switching cabinet, switch the main switch on and start the FAM.



7. Check the operating viscosity of the medium (only with the motor protection switch off), carry out the maintenance work on the vacuum pump.





Incorrect phase sequence

Ste

p

Description

Malfunction:

"Wrong motor rotation"

1. Switch the FAM off at the main switch and unplug the power connector.

2 Two phases swapped on the power connector. Check the supply voltage.

3. Plug in the power connector and switch the FAM on at the main switch.

4. Check the direction of rotation against the arrow showing the direction of rotation on the pumps.



6. Switch the FAM off at the main switch and unplug the power connector. Check the power cable and the connector.


NOTICE

Direction of rotation, electric motor


► After replacing electric motors, check the direction of rotation in manual operation before commissioning.




Dry running E-pump

Ste

p

Description

Fault "Dry running, E-pump"

1. Cause: Insufficient inflow into vacuum chamber

2. The suction-side pressure loss is too great. Possible remedies:

- Clean the suction screen

- Lower the suction height.

- Reduce the absolute pressure in the vacuum chamber e.g. from 500 mbar(abs) -> 400 mbar(abs).

- Increase the fluid temperature.

- Increase the diameter of the suction hose.

- Shorten the length of the suction hose.

- Check the 2/2 way solenoid valve on the inlet.

3. Suction port in the tank sucks in air:

- Put the suction connection deeper into the tank.

- The tank to be cleaned is too small.

4. Check the function of the vacuum pump in manual mode

5. Find the cause and fix it.

6. Press the RESET button to reset the fault.





Outlet (OUT) clogged

Ste

p

Description

1. Fault: "Outlet clogged"

This is caused by medium not being able to flow out of the vacuum chamber (evacuation pump pressure limit of 5 bar has been triggered)

2. Check the shut-off fittings in the return line. If they are closed, then open them.


4. The fault is repeated after ~ 4 minutes?



6. Check the pressure relief valve of the evacuation pump for proper functioning.





Inlet (IN) clogged

Ste

p

Description

1. Malfunction: "Inlet clogged"

2. This is caused by medium not getting in to the vacuum chamber.

3. Check the setting of the shut-off fittings in the suction line. If they are closed, then open them.

Check the suction sieve and, if necessary, clean it.


5. The fault is repeated after ~ 4 minutes?



7. - Check that there is no reduction in the cross-section of the suction hose.

- Check the function of the vacuum pump in manual mode

- Check the setting of the shut off fittings in the suction line.





FCU plug missing (only in conjunction with accessory FCU)

Ste

p

Description

1. Fault: "FCU plug missing"

2. Cause: Connection cable to the FluidControl Unit FCU is not connected.

3. Establish the connection with a connection cable

4. To reset the failure, press the RESET key

5. Does the fault recur?



7. Check connection cable and plug; replace if necessary

8. Does the fault recur?



10. The failure is repaired.




Reset safety thermostat on the heater

The safety thermostat is triggered when the flow of oil through the heater is too low or if the thermostat is damaged.

After the fault has been remedied, the safety thermostat can be reset by pressing the green key (C) in the head. To protect yourself from burns, wait until the heater has cooled down before doing so.

FluidAqua Mobil - FAM 10 Performing Maintenance



Performing Maintenance

WARNING Operating pressure


► The hydraulic system must be depressurized before performing any work on the hydraulic system.

Before performing any maintenance work, pull out the plug on the FAM and wind up the power cord to prevent the unit from being switched on again.

The prescribed adjustment, maintenance/servicing and inspection work is to be conducted in accordance with the respective schedules.

The unit is to be disconnected from the power supply and protected against being inadvertently switched back on when performing any maintenance, servicing, inspection or repair work.

Once maintenance work is complete, check that the safety devices are still working properly. Any screwed fittings which have been undone/removed are to be checked to see that they have been properly resecured.

24 hrs. or

daily

500 hrs. or

monthly

3000 hrs. or

twice per year

Check for leaks X

Visual check of electrical equipment X

Clean the suction screen X




Rotary Vane Vacuum Pump

l

ma i

g

h

d

c

k

Item Designation

a Oil filler neck

c Oil drain

d Oil sight glass

g Oil separator

h Suction port connection

i Gas outlet

k Safety screw on the plug

l Plug for the level sensor

m Level switch in the vacuum pump

The following descriptions are in reference to these positions.




Replace Oil and Oil Filter

The first oil change must take place after 100 operating hours. Afterwards, the interval increases to ~ 3000 hours or twice per year.

The vacuum pump must be at operating state temperature when the oil is changed:

Put the FAM into operation for 10 minutes.

Switch off the FAM at the main switch.

Wait until the pressure in the vacuum column has reached atmospheric pressure (~ 1000 mbar absolute).

To perform these tasks, you will need the following tools and equipment:

Compressor oil VE101 (for part-no., see replacement parts list)

Maintenance set, comprising oil filter, air deoiling element, ventilation cover seal (for part-no., see replacement parts list).

Fork wrenches SW 27 / SW 32

To change the oil, proceed as follows:

1. Put a suitable container in place to catch the used oil.

2. Open the oil drain (c) and allow the used oil to drain into the container. Dispose of the used oil properly.

3. Close the screw plug when the flow of oil diminishes. Let the pump run again briefly for a few seconds,

4. Open the screw plug once again and drain off the remaining oil.

5. Screw in the screw plug and tighten it firmly.

6. Remove the oil filter and dispose of it properly.

7. Install the new oil filter.

8. Fill in new oil through the oil filling screw plug (a) until the MAX marking (d) has been reached.




Replacing the Air De-oiling Element

Oil mist or increased electricity consumption by the drive engine (response of the engine protection switch) are signs of a soiled air de-oiling element.

To replace the air de-oiling element, proceed as follows:

1. Remove the ventilation cover (i) from the oil separator (g).

2. Undo the screw in the middle of the filter spring, but do not remove this.

3. Press the filter spring down and rotate it out of the depression.

4. Remove the filter spring from the oil separator (g).

5. Pull the air de-oiling element out of the oil separator (g).

6. Make sure that the new air deoiling element is provided with a new O-ring.

7. Install the air de-oiling element in such a way that the opening is situated correctly in the holder in the oil separator (g).

8. Ensure that the tip of the screw in the middle of the filter spring protrudes ~ 2 – 5 thread turns out of the filter spring.

9. Install the filter spring in such a way that the ends are secured against slipping by lugs in the receptacles in the oil separator (g) and the tip of the screw engages in the depression of the air de-oiling element.

10. Tighten the screw in the filter spring until the head of the screw impacts against the spring steel sheet.

11. Make sure that the seal under the ventilation cover is clean and undamaged. Replace the seal if necessary.

12. Fasten the ventilation cover (i) with seal and hexagon-head screws to the oil separator (g).

The air de-oiling element becomes saturated with oil during operation. A slight lowering of the oil filling level after the air de-oiling element has been replaced is therefore quite normal.

Checking the AquaSensor

Check the AquaSensor annually with the calibration and adjustment set (HYDAC p/no. 3122629).

Replace the AquaSensor if it exhibits great deviations. The part-no. can be found in the spare parts list.

FluidAqua Mobil - FAM 10 Clean the suction screen



Clean the suction screen

NOTICE

Operation without a suction screen

The pump will be destroyed

► The FCU may not be operated without the suction screen.

► Clean the suction screen regularly.

To protect the pump from coarse contamination particles and other foreign bodies, a dirt trap with a strainer insert is fitted at the pump inlet.

Clean the suction screen at regular intervals.

To disassembly/install the suction screen, proceed as follows:

1. Unscrew the screw plug (1) counterclockwise with an open-jaw wrench.

2. Remove strainer insert (3) and clean it.

3. Clean the strainer insert, flush it out and then blow-flush it using compressed air.

3. Check strainer insert (3) and sealing ring (2) on the screw plug for damage and replace if necessary.

4. Insert the strainer insert (3).

5. Manually screw in the screw plug (1) clockwise.

Tighten the screw plug (1) with a open-jaw wrench.

6. Check the suction screen fitting for leaks after commissioning.

12

3




Replacing the filter element on the fluid filter

As soon as the error message "change fluid filter" appears on the display the filter should be taken out of the housing and be replaced by a new one.

The contaminated filter must to be disposed of according to the local regulations as hazardous waste.

To change the filter element, proceed as follows:

1. Switch off the system and close the locking devices at the inlet and outlet ports

Make sure that the unit cannot be inadvertently switched back on during maintenance work.

2. Put a suitable container (1) in place to catch escaping operating medium.

Depressurize the filter housing.

Carefully open the drain plug (2) on the filter bowl and empty the filter housing completely using the drain screw (6mm) on the bottom of the filter housing.

The volume is ~ 2 liters.

After draining, replace the drain plug in the filter bowl

3. Undo the tensioning clamp (1) on the filter housing and then remove the housing by moving it downwards (2).

Use a 6 mm Allen wrench (1).




4. Pull the filter bowl including filter element downwards.

5. Remove (2) the filter element from the filter bowl by turning slightly (1).




6. Clean the inside of the filter bowl of dirt and deposits

7. Check the O-ring on the filter bowl for damage.

Replace it if necessary.

Moisten the O-ring on the filter bowl with the operating medium.

8. Moisten the O-rings on the filter element with the operating medium.




9. Turning it slightly, press the new filter element down into the mount on the filter bowl.

10. Push the filter bowl with the filter element up into the mount on the filter head.




11. Push the tensioning clamp (1) up around the filter bowl over the bead on the filter bowl / filter head.

Tighten the tensioning clamp with a 6 mm Allen wrench in a clockwise direction.

The tightening torque is 5 Nm.

12. Check that the drain plug on the filter bowl is secure.

13. The filter element change is now complete.

After commissioning, check the filtration unit for leaks.

Checking the settings on the heater (optional)

Under normal operating conditions the heater element is maintenance-free.

FluidAqua Mobil - FAM 10 Spare Parts



Spare Parts

FAM 10

Quantity

Designation Part no.

1 Air filters 0160 MU 003 M 1265765

1 Drain pump incl. motor *

1 Suction strainer 1" assy., consisting of: 635624

1x strainer insert, 250µm 6016797

1x sealing ring 6033969

1 Vacuum pressure gauge 639989

1 3/2-directional control valve 6014177

1 Pressure hose, Length = 5 m 6013308

1 Suction hose, Length = 5 m 6004781

1 Level sensor (vacuum chamber) 120 4801

*) available on request

Fluid filter (OLF 5/10)

Quantity


1 Filter pumps unit OLF 5/10 *

1 Filter element, Filter fineness 2 µm N5DM002 349494





Vacuum pump

Quantity


1 Vacuum pump *

1 Service kit vacuum pump consisting of exhaust filter and seals 6014161

1 Vacuum pump oil VE101, 1 liter 6018128

1 Vacuum pump oil VE101, 5 liter 6018129


FluidAqua Mobil - FAM 10 Contact / Service



Contact / Service

For product information, technical support or if you have comments or suggestions concerning this manual, please contact:


Telephone: ++49 (0) 6897 509 1174

Telefax: ++49 (0) 6897 509 846


Regular inspection and maintenance work is indispensable for ensuring trouble-free operation and long service life for your FluidAqua Mobil.

Our HYDAC Servicenter offers you these tasks within agreed-upon time frames and at fixed prices.

HYDAC SERVICE GMBH Friedrichsthaler Str. 15A, Werk 13 66540 Neunkirchen-Heinitz

Germany

Telephone: ++49 (0)681 509 883

Telefax: ++49 (0)681 509 324

E-Mail: [email protected]

FluidAqua Mobil - FAM 10 Storing the FAM/Taking it out of Operation



Storing the FAM/Taking it out of Operation

Drain the unit completely, including all of its components, the same way as is done before putting it into storage.

Pull out the power plug and securely fasten the hoses and power cord to the unit.

Store the unit in a clean, dry (non-condensing) space.

Observe the storage temperature range of: 10 … 40°C.

Disposing of the FAM

Please dispose of the packaging material in an environmentally friendly manner.

After dismantling the unit and separating the various materials, dispose of the unit in an environmentally friendly manner.

Type label

The type label is located on the front panel. Copy the data from the type label into the following, in order to have at hand when required.

FluidAqua Mobil - FAM 10 Technical Data



Technical Data

Refer to the type label for specific data of the unit.

FAM 10/10 FAM10/15

Flow Rate 10 l/min @ 50Hz 15 l/min @ 50Hz

Electrical power consumption 1500 W without heater 4400 W with heater

2000 W without heater 4900 W with heater

Typical dewatering speed 0.8 l/h (without heater at 40°C)

1 l/h (without heater at 40°C)

Operating pressure 3.5 bar

Permitted pressure at suction port (without suction hose)

maximum ± 0.2 bar

Viscosity range 15 … 800 mm²/s

Pump types Vacuum pump Rotary vane vacuum pump Filling pump Vane pump Evacuation pump Gear pump

Fluid filter size OLF5

Filter element type N5DMxxx

Dirt absorption capacity as per ISO 4572

200 g

Clogging indicator VM 2 C.0

Length of electronic cable 10 m

IP class IP 54

Hoses, length 5 m

Hoses, material NBR

Connection Inlet/outlet G 1 / G 1/2

Material of sealings NBR / FKM (FPM, Viton®)

Fluid temperature range 10 … 80 °C

Ambient temperature range 10 … 40 °C

Achievable residual water content < 100 ppm - Hydraulic and lube oils < 50 ppm - Turbine oils (ISO VG 32/46) < 10 ppm – Transformer oils (not suitable for online or onload operation)

FluidAqua Mobil - FAM 10 Model Code



Model Code

FAM - 10 - M - 1 - A/1900 - 060 - DM - 02 - S - z - 1Product FAM = FluidAqua Mobil Size 10 = 10 l/min, 50 Hz / 12 l/min, 60 Hz 10/15 = 15 l/min, 50 Hz / 18 l/min, 60 Hz Operating fluid M = Mineral oil – NBR seals, checked with

mineral oil

I = Insulation oil – NBR seals, checked with insulation oil

X = HFD-R phosphoric acid ester fluids – FPM seals checked with HFD-R fluid*

P = Aviation phosphoric acid esters e.g. Skydrol® or Hyjet®

checked with Skydrol®*

B = Readily biologically degradable (on ester base) – FPM seals

*Residues of test liquid will remain in the unit after testing.

Mechanical type 1 = stationary 2 = mobil Voltage / Frequency / Power supply a = 400 V, 50 Hz, 3 Ph+PE

B = 415 V, 50 Hz, 3 Ph+PE C = 200 V, 50 Hz, 3 Ph+PE D = 200 V, 60 Hz, 3 Ph+PE E = 220 V, 60 Hz, 3 Ph+PE F = 230 V, 60 Hz, 3 Ph+PE G = 380 V, 60 Hz, 3 Ph+PE H = 440 V, 60 Hz, 3 Ph+PE J = 230 V, 50 Hz, 3 Ph+PE K = 480 V, 60 Hz, 3 Ph+PE L = 220 V, 50 Hz, 3 Ph+PE M = 230 V, 50 Hz, 1 Ph+PE N = 575 V, 60 Hz, 3 Ph+PE O = 460 V, 60 Hz, 3 Ph+PE X = other voltage Filter size fluid filter 05 = OLF-5 Filter material of element DM = Dimicron® z = without filter element Filtration rating 02 = 2 µm 05 = 5 µm 10 = 10 µm 20 = 20 µm z = without filter element Type of vacuum pump S = Standard – rotary vane vacuum pump

Instrumentation z = Without A = AquaSensor (AS) C = ContaminationSensor (CS) AC = AquaSensor + ContaminationSensor (CS only with measured value

display)

Modification number 1 Supplementary details Without details = standard V = Sealing material Viton

FluidAqua Mobil - FAM 10 EU Declaration of Conformity



EU Declaration of Conformity


Postfach 12 51 66273 Sulzbach / Saar Germany

Industriegebiet 66280 Sulzbach / Saar Germany

Telephone: ++49 (0) 6897 509 01

Internet: www.hydac.com

EC declaration of conformity

We hereby declare that the following designated product, on the basis of its design and construction, and in the version which we have brought to market, corresponds to the fundamental safety and health requirements contained in the standards listed below.

Any modification of this product that is not coordinated with us in writing will cause this declaration to lose its validity.

Designation FluidAqua Mobil

Typ FAM - series

Part no. -

Serial-no. -

EU-Machinery Directive 2006/42/EC

EU Electrical Equipment Regulations 2006/95/EC

EU directive on electromagnetic compatibility 2004/108/EC

Applied standards EN 12100-1/2

2009-12-22 Dr. Andreas Schunk Date Name (CE-authorized person)

Executive director: Authorized person for documentation:

Mathias Dieter, Dipl.Kfm. Wolfgang Haering Mr. Günter Harge

Registered seat of company: 66280 Sulzbach / Saar - Germany c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach 7 Saar

Registry Court: Saarbrücken, HRB 17216 Telephone: ++49 (0) 6897 509 1511

Value added tax identification number : DE 815001609 Telefax: ++49 (0) 6897 509 1394

Tax number : 040/110/50773 E-Mail: [email protected]

Page 1 of 1

HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Phone: +49 (0) 6897 509 01 Central Fax: +49 (0) 6897 509 846 (Technical Department) Fax: +49 (0) 6897 509 577 (Sales Department) Internet: www.hydac.com E-Mail: [email protected]

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