fai services overview short

8/14/2019 FAI Services Overview SHORT

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Furmanite Confidential - 1/9/0


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Maximizing Asset UptimeMaximizing Asset Uptime

Everything we docenters around keeping

yourassets operational

Furmanites definitionof an Asset anything andeverything that can impacta customers bottom line

Furmanites definition ofUptime keeping the Assetproductive andprofitable at all times


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For a complete listing of regional and global

Furmanite locations, visit us online at www.furmanite.com

Western DivisionWestern DivisionGulf DivisionGulf DivisionNortheastern DivisionNortheastern DivisionCorporate HeadquartersCorporate HeadquartersSoutheast DivisionSoutheast Division


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USA

Canada

S. Africa

Australia

NZ

UAE

Japan

China

HongKong

Neth.

Belg.

France

SingaporeMalaysia

Qatar

Kuwait

6 Continents

70+ Locations

1,400+ TechniciansSouthAmerica

Germany

Norway

England

For a complete listing of regional and globalFurmanite locations, visit us online at www.furmanite.com

Azerbaijan

Finland

Portugal

Sweden

India

Indonesia

Thailand



Furmanite has a full-time safety directorand a comprehensive safety program

Every technician must be certified in safety

training In 2008 reached milestone of 6 million

man-hours without a lost time accident

Experience Modification Rating (EMR) iscurrently at 0.50 and continues to trenddownwards over previous years



MAN-HOURSMAN-HOURS TRIRTRIR


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New hire (8 hours)

HAZWOPER (24 hours)

OSHA (10 hours)

Annual refresher(8 hours)

Area safety councils

Supervisors training (four days)

Computer-Based Training (CBT) (monthly)


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On-site job reference manual

Daily job safety analysis

Weekly safety meetings

Equipment safety logs

Corporate safety audits

Site specific SOPs



401K with company matchingfor all employees

High potential

employee program Constant training to provide

motivation and growth potential

Pay grades based on experienceand knowledge



Furmanite is a NUPIC Approved 10CFR 50 Appendix B Supplier andis a member of the Nuclear Industries Assessment Committee(NIAC).

Furmanites Quality Assurance Program consists of the followingmanuals:

QA Manual to Nuclear & ISO 9000 format (ISO 9001:2000 #US 07000230)

QA Procedures and Forms Standard Procedure Manual

Training Program

Measurement and Calibrations

NIST Traceable

NUPIC Approved Calibration Supplier

Onsite Pre & Post Calibration

Procedures to applicable Industry Codes

ASME BPVC Sections I, III, VIII & IX

ASME B31.1 and B31.3

API, NBIC, AWS



Engineering Support Services

On-Line Leak Sealing

On-Site Machining

Pipe Isolation and Weld Test

Bolt Torquing & Tensioning

Hot-Tapping and Line Stopping

Valve Repair Shop or On-site

Trevitest On-lineValve Testing

Specialty Concrete Repair

Field Polymers and Coatings

Tank Roof Repair

Heat Treatment Services



Turnkey problem solvingexpertise

Design to ASME, API or

ANSI standards 40 years of industrial service

design experience

Worldwide network of in-housedesigners and engineers

Support to the entire range of Furmaniteservices disciplines



Original developers ofon-line leak repair services

Leak repair for steam,hydrocarbons, gas, air,chemicals and liquids

Engineering solutions for leaksfrom 1600F to cryogenic

Leak repair from vacuum

up to 6300 PSISub-Sea leak sealing


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Vast experience with high-severity leaks

Pioneer of technology over 75 years ago

Many applications and lessons learned globally

Industry leading leak sealing compounds 1:1 compression ratio results in less

compound usage than other compoundsfor same application

Custom and stock clamps and enclosures

More PEs than any other leak sealingcompany for clamp and enclosure design

ASME material and standards; certified weld processes

Company-owned manufacturing facilities

Cross trained technical experts

Valve repair, machining knowledge, etc.


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Holes in pipes or valves

Cracked welds

Packing glands

Flange leaks

Valve bonnets

Threaded fittings

Exchanger leaks

Pressure seal valvesTurbine horizontal joints


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0 Furmanite Confidential - 1/9/04

Cost effective, quality solutionsfor routine and complexapplications

Global reputation andexperience base

Enhanced by our ownership ofmachine manufacturer Silk


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Flange facing

Drilling / tapping

Line boring

Milling

Pipe cutting and beveling

Specialty grinding and polishing

Shaft turning

Stud drilling

Other specialized applications

Drilling, Trepanning, Fine Boringand Reaming, for example


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Flanges

Heat exchangers

Cover joints

Boiler manways

Industrialpipelines

Vessel joints

Hub profiles

Front and backof heat exchangers

Oval manways

Oval handholes

Sealing surfacesof pressure vesselsand boilers


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Turning machines for allsizes of flange facing

End-mounted turning machines

Heavy duty drillingand boring machines

Orbital milling machines

Linear and X-Ymilling machines


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Line Isolation

Capabilities to isolate pipe sizes from 0.5 to 120

Isolation back pressure can be rated to the burst pressure of the pipe;standard isolation back pressure to 25 psi for all tool sizes

Standard Tooling includes both locking jaw and locking lug designs;dependent on size

Advantages of FurmaniteTools

Wider Sealing Elements providethe ability to isolate in conditionswhere the pipe is pitted,corroded, out of round and evenallow us to maintain seals onseamed pipe

Ability to monitor the annulararea of the tool to verify isolation

Ability to through-port any up-stream gas, vapor or pressuresaway to a safe environment

Can be utilized as a pressure

rated back-pressure isolationdevice

All Tools are multi-schedule

Smaller footprint allows for easyinstallation and removalFILL, VENT, &

ISOLATION BYPASS

TUBES

SEAL NUTS LOCKINGJAW

MECHANICALSEAL

JAW RETAINER O-RINGS


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Weld Testing

Standard tool sizes to test welds from 0.5 to 24 pipe size; customdesigns available for larger sizes

Standard tooling test pressures to 1150 psi

Available tooling test pressures to 5000 psi

All tools are multi-schedule to facilitate easy removal past the root

Localized Hydrostatic Test uses minimal water and provides a highdegree of accuracy and safety

Nozzle Testing Hydrostatic Weld Testing of

nozzle additions to existingcolumns, vessels, tanks or liners

No confined space entry required

Capable of testing the flange tonozzle weld as well as the full-penetration weld simultaneously

OD Nozzle tester replicates all ofthe same hydrostatic pressuresand stresses of a conventionalhydro-test


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Furmanite provides completeBolt Torquing and Tensioningservices, from design to finaltightening and measurement.

Able to accommodate torqueloads up to 80,000 ft lbs.

Services include:

Hydraulic Bolt Torquing

Hydraulic Bolt Tensioning

Stud Removal

Bolt Stress & Elongation Measurements

Joint Alignment

Nut Splitting


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Ease the activity of opening andclosing valves

Reduce injuries to operators

Inexpensive system for ensuringsafety

Operating procedures

accepted by safety

departments of majorrefineries for the use of

pneumatic tools to assist in the

operation of gear box actuated

isolation valves


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Onsite valve repair and testing

In-House valve repair & testing

In-service valve testing

Routine repairs duringoutages/turnarounds

New valves and parts available at all locations;select locations are licensed assemblers for TycoTM,CrosbyTM, Anderson GreenwoodTM, KunkleTM,SpenceTM, AshcroftTM, FarrisTM, SuperiorTM and GlobalTMproducts

Manufacturer of Wilson Snyder coker switch valvesranging from 6 to 16


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Furmanite can provide servicesfor all valve repair needs

Perform in-service set pressure calibrations

Perform routine scheduled valvemaintenance in shop or field

Repair defective valves duringturnarounds and outages

Emergency response

A large variety of valvescan be repaired

Globe, Control, Plug, Gate

Safety, Safety Relief

Check, Butterfly, Pressure Seal

AOV and MOV Actuators


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Recognized as an industryleading program

Every repaired valve iscertified and then tagged

FURMANITED tagged valvesbacked by Furmanites iron-cladcustomer warranty


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The Furmanite Guarantees:The Furmanite Guarantees:

That the service was performed safely byprofessionally trained and certified technicians

Our guarantee of the quality of repair in restoring the

valve to like new condition Our guarantee that all replacement parts used in the

repairs are approved and accepted by the NBICRepair Program

Our guarantee that all repairs have been documentedand records maintained.

Our guarantee that all repairs have been performed inaccordance with applicable ASME Codes and theNBIC Repair Program.

Our Warranty to you covers any defect that may occurdue to workmanship or defective parts that may havebeen installed during the repair.


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Cleaning &SandblastingEquipment

Machining Lathes &Tools

Grinding Equipment

Drill Presses

Air & Water Test

Stands Lapping Equipment

Work Benches


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Developed and patented worldwideby Furmanite to test safety and reliefvalves in place and online

Accurately tests valves 1 and larger on-lineand under normal operating pressure and

temperature No operational interruptions

Valve can be tested remotely for safetypurposes

State of the art technology measures

force, pressure, lift or displacementand sound via acoustic detection

PC based system with data and documentstorage capability, using proprietary software

Permanent graphical record for customer


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Hot Tapping

Line Stopping

Line Freezing

OEM Fittings / Repair Clamps Weld-on and bolt-on designs

Manufacturer (OEM) ofWorld Class Equipment

IPSCO brands

Engineering Solutions Welding Procedures for all

applications

All fittings, equipment & accessoriesare 100% interchangeable withalternative vendor options


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Diameters:

Through 72

Pressures:

Up to 2800 PSI

Temperatures:

To +/- 750 Degrees Fahrenheit


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Diameters:

Through 84

Pressures:Can Exceed 1000 PSI

Temperatures:

To +/- 750 Degrees Fahrenheit


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Water

Wastewater

Air

Chemicals

Boiler water/steam

Natural gas

Oil/fuels

Performed on virtually alltypes of pipes and vessels


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Full Encirclement Weld-on

Bolt-on (Mechanical)

Shaped Nozzle

Three-Way Tees Perma Stops

Special Types

Spherical

Bottom out

Typical Delivery Times

Routine: 10 to 14 Days

ASAP: 7 to 10 Days


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Split Sleeve Repair Clamps

Flange Repair Clamps

Pinhole Leak Clamps

Flanged End Connectors

Pipe End Connectors

Completion Plugs withScarfed Nipple Outlets

Flow-Through CompletionPlugs


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Structural Repair and Expansion Joints

Water Control (Leak Stoppage)

Surface Repair (coatings and linings)

Epoxy Injection

Pump and Motor Base Repair

Soil Stabilization

Pipe Penetration

Tank Roof Repair Secondary containment

Restoration projects


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Applications

Heavy machinery baserepairs

Pump and motor base repair

Structural support baserepair

Epoxy pressure injectionmethod

Holes drilled into concrete at

strategic locations Two part epoxy resin is

injected

24 to 72 hours for final cure


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Polymer cementitiousproducts and chemicalresistant coatings repairsurface damage as a

result of:Corrosion

Chemical Attack

Freeze/Thaw

Wear & Abrasion

Physical damage


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Repair sealantcapabilities:

Thin enough to penetrate hairline cracks

Work in flowing water

Bond to wet surfaces

Remain flexible and inert after quickcuring

Solution for problems suchas:

Freeze / thaw damage

Corrosion of reinforcing steel

Erosion of the structure

Mineral deposits

Loss of dry environment


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SurfaceOverlayments &

Toppings

Expansion Joint

Design & Repair

Spall Repair WithEpoxy Adhesive &Polymer Concrete


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Permanent pipe repair

Stronger than the existing material

Pipe rehabilitation

Small-bore pipe repairs

Nozzle repair

Tank repairs

Structural repairs

Applied on site

No Workshop

Simple Preparation


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Resin-impregnated fiberglass tapeadheres to PVC, fiberglass, concreteand all forms of metal pipes

Immediately repairs leaks andreinforces pipes

Protects against corrosion,abrasion and impact

Effectively stops leaks on pipesof all sizes

Resistant to a wide range ofdangerous chemicals

Used for underwater repairs

Specialized Product:

FurmaWrap-FW1


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Durable and cost-effective solution for permanentreinforcement and repairs

Resin-impregnated fiberglass composite wrap

Stronger than steel, high tensile-and highflexural-strength product

Increases axial load strength and load bearingcapabilities in steel (pipe) and concrete

Remediates pipes, elbows, tees and concretestructures

Inhibits corrosion and restores pipeline integrity

Resistant to a wide range of dangerous chemicals

Works in wet or dry conditions, including underwaterrepairs

Classified according to ANSI/NSF 61standards for drinking water safety

Specialized Product:

FurmaWrap-FW2


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Flexible materialsconform to

difficult shapes

Materials formed

to shape on sitewith no pre-

fabrication

Lightweight repair

kits are easy to

transport &handle

Structural repairprovided by

carbon fiber

Epoxy bond to

steel provides

leak sealingcapability,

chemical &

environmental

resistance

Repairs are close

fitting & can be

applied in confined

spaces

Repairs are classed as Permanent No hot work required No interruption to plant operation


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Riveted or screwed steel plates,sometimes injected with aspecifically-developed compound

Able to seal and repair under themost demanding

conditions, includingcorrosion defects and weld crackson lap joints

Repairs done while tank is in service,eliminating downtime

Full pre-job risk assessment

and method statement Applications for both floating

roofs and fixed roofs usingplates and composites


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Welding Preheat

Localized Electric PWHT

Combustion Gas PWHT

Fixed-Hearth Furnaces

Temporary Furnaces

Hydrogen Bake-Outs

Line Thawing

Coating Cures

Heat Shrink/Expansions

Space Heating

Process Start-Up

Refractory Dry-Outs

Equipment Sales

Equipment Rentals

Equipment Calibration

Turbine WarmingSystems


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100+ Man-Years of Heat TreatingManagement Experience

10-Year Average TechnicianExperience

Level Best of the Best

Applications Include:

Maintenance

Outages

Turnarounds

Capital Projects

Call-Outs

24 Hour Service, 365 Days per Year


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Preheating During WeldingProvides:

Reduces the levels of thermal stress

Compensation for high heat losses

Minimize the rate of weld hardening

Reduced porosity in the weld

Reduced hydrogen cracking Improved microstructure of heat

affected zone


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Post Weld Heat TreatingAccomplishes:

Relaxation of Residual Stresses

Relaxation of Thermal Stresses

Tempering (Softening)

Removal of Diffusible Hydrogen


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Refractory Dry-Out Provides theLining:

Improved Refractory Strength

Elimination of Refractory Separation

Removal of Mechanical Water

Minimization of Explosive Spalling

Reduction of Thermal Stress


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Mobile Rigs

18-Points, capabilities to expand

to 36-Point

Fully Enclosed, SoundAttenuated, Triton Generators

- 202 kW Standby

- 185 kW Prime

- 280 Gallon Fuel Capacity

- Capable of 26 hours of fully

loaded continued use


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High Velocity Combustion Gas Trains

Output variable from 100,000 to10,000,000 BTUs per hour

Burner Sizes in Inventory

10 Million BTU

5 Million BTU

3 Million BTU

1 Million BTU

Million BTU


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Backing of a publicly tradedcompany with a global presenceand knowledge base

Over 75 years of provenexperience in solving unique problems

and managing large projects Quick response with over 70 locations on 6 continents

Diverse and flexible solutions for proactive repair,maintenance and turnaround support

Experienced, field-proven and motivated technicians

Patented technology

Spending the necessary capital to support yourrequirements with our state-of-the-art equipment and tools


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Or, for more

immediate answers

to your questions

Visit Furmanite

online at

www.Furmanite.com

fai services overview short

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