facts –burnside eurocyl ltd •founded 1997 •ownership family owned •site 28,000 sq. meters...

www.burnside-eurocyl.com

The Burnside Group

• Started in 1974

• Family Owned Irish company with a long term vision

• Operating from multiple manufacturing plants

• €145 / $170 million sales in 2018

• 1000 employees in 2018

• 1,000,000 hydraulic cylinders produced

• Free Capacity 2019 + 14% available to market


The Burnside Group

• Founders: Tom, Paddy, Jimmy and Anthony Byrne


The Burnside Group

• Keiretsu (Informal) Group of companies with interlocking business relationships and cross-shareholders.

• Group Strategy for Sales & Purchasing Development.

• Supplier & Customer Panel are discussed at Group Level for Competitiveness, Market Capacity, Risk, etc.

• Each Production unit is able to design & manufacture the Cylinders for their customer.

• Dedicated Team in each Plant to support the Customer at every level in best conditions.


Burnside Group Cylinder Factories


Burnside Eurocyl Ltd (July 2019)


Facts – Burnside Eurocyl Ltd

• Founded 1997

• Ownership Family Owned

• Site 28,000 sq. meters

• Production & Storage Facilities 10,000 sq. meters

• Employees 230

• Turnover €39 million / $44 million

• Cylinders produced 250,000


Group Markets


Product Range


Our Cylinders

• 20mm Bore to 240mm Bore

• Stroke up to 4500mm Stroke

• Chrome Bar, 72hrs to 1000hrs NSS, R10, ISO9227 Induction Hardened

• Tube, E355+SR Skived & Burnished, E355+C Smooth Bore

• Phosphate & Finish Paint to any RAL colour, customised colours available

• Integrated Load Holding Valves

• Electronic Sensor Integration

• Air bleeding, End cushioning, etc.


Materials

• Material sourced directly from leading European manufacturers

• Chrome - Uranie, Ovako, Nimet, Grimet

• Tubing – Uranie, Benteler, Wiederholt, Marcegaglia

• Seals – Simrit, Parker, Trelleberg, Hallite

• Valves – Parker, Sun, Eaton, Bosch, Atlantic Fluid

• Sensors – MTS, Hydac, Rota

• Components – Throughout Europe


Design

• In-house Design Facilities (Almost 100% of cylinders designed in house)

• Solid Works, Step Files, etc.

• FMEA, etc.

• Drawings available on line


Engineering

• Jig Making Dept.

• Process Improvement Dept.

• Life Cycle Testing, including Endurance,

• Leakage, anti-rusting and cushioning


Customised Machine Building –Made in house in co-operation with MB Engineering

• Washing Systems , Assembly Machines, Welding Machines


Group Production

• 30 Production Lines

• Cellular Production

• 2 Production Shifts

• Customized ERP system used to schedule production


Group Processes – Cutting

• 20 Automatic Saws

• 7 Parting off machines


Group Processes - Machining

• 200 CNC Lathes and Machining Centres

• Doosan, Mori and Victor


http://www.burnside.eu/

http://www.burnside.eu/

Group Processes - Welding

•250 Semi-Automatic Welding Stations

•500 Welding Plants (INE, Murex, Fronius, ESAB)

•40 Robotic Welders

•ABB and Cloos


Group Processes - Assembly and Testing

• 30 Assembly benches with 250 work stations

• 30 Pressure Testing Stations

• Fitted with CJC Filtration Units

• Oil particle counter.


Group Processes - Painting

• Degreasing, Cleaning and Zirconium Phosphate Facilities

• Electrostatic Painting and Oven Curing


Painting

• Painting Inspector – Institute of Corrosion Certified

• Paint Depth Checks

• Adhesion Checks

• to EN ISO 2409:2007

• Corrosion Testing

• EN ISO 9227:2006


Quality Systems

• Quality Management

• EN ISO 9001:2015

• Environment Management

• EN ISO 14001:2015


Quality Systems - Welding

• Burnside is certified

to EN ISO 3834-2.

• There are certified welding

inspectors in each facility.

• All welders are certified to

EN287-1 & EN1418 standards.


Finished Goods Stores

• Finished Goods Store – 1500 pallet spaces – 30,000 cylinders


Recent Investments (2017/2018/2019)

• New Steel Store and Production Hall

• 2 Extra Production Lines

• Extra Welding Robots

• New Pipe Making equipment

• New Phosphate Lines

• Extra Drying Ovens

• Extra Spray Booths


Burnside Eurocyl New Steel Store – (2017)


New Buildings 2018


New Welding Machines & Robots


Investment in Welding Gas Supply(2018)


Zirconium Phosphate Plant – (2018)


Gas Heated Oven – Installed Sept (2018)


CNC Pipe Bending Machine – Installed July 2018


New Production Line – Lathes - 2019


New Assembly Line – Assembly - 2019


New Buildings – 2018/2019


Sales By Country


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45

Austria Germany France North America UK Scandinavia The Netherlands Ireland Other

Sales By Country %

Sample Customers


Our Football Team


The Burnside Team


facts –burnside eurocyl ltd •founded 1997 •ownership family owned •site 28,000 sq. meters...

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