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Hamon Research-Cottrell Fabric Filter Technology Low Pressure High Volume (LPHV) Pulse Jets

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Page 1: Fabric Filter Technology - The McIlvaine Company · Hamon Research-Cottrell Fabric Filter Technology ... –Long bag life and low emissions ... • Polishing filters downstream of

Hamon Research-Cottrell

Fabric Filter Technology

Low Pressure High Volume (LPHV)

Pulse Jets

Page 2: Fabric Filter Technology - The McIlvaine Company · Hamon Research-Cottrell Fabric Filter Technology ... –Long bag life and low emissions ... • Polishing filters downstream of

SOMERVILLE

ORGANIZATION HAMON

CORPORATION

CEO

Bill Dillon

CUSTODIS/

RCC

President

John Boone

TTC

President

Shoun Kerbuagh

HRC

Executive Vice Presidents

B. Stolzman

B. Ranade

RCDC

President

Bill Dillon (acting)

HAMON CORPORATION

CFO

Ollie Acheson

HAMON CORPORATION

General Counsel

Rob Recio

Juley

McCann

Page 3: Fabric Filter Technology - The McIlvaine Company · Hamon Research-Cottrell Fabric Filter Technology ... –Long bag life and low emissions ... • Polishing filters downstream of

Global world wide network

combined with end-user proximity

Factory US

Factory

CN

RCD

C EU

RCD

C US RCD

C CHIN

A

Factory in operation Factory

Factory start operation 2010 Factory

Page 4: Fabric Filter Technology - The McIlvaine Company · Hamon Research-Cottrell Fabric Filter Technology ... –Long bag life and low emissions ... • Polishing filters downstream of

HAMON CORPORATION NAFTA LOCATIONS

Representative

Sales

Corporate Office

Manufacturing

Page 5: Fabric Filter Technology - The McIlvaine Company · Hamon Research-Cottrell Fabric Filter Technology ... –Long bag life and low emissions ... • Polishing filters downstream of

Partial Listing of Recent Hamon

Corporation Clients • AES

• Alliant Energy

• AMEC

• APS

• Babcock Power

• Bechtel

• Black and Veatch

• Burns and

MacDonnell

• CH2M

• Conoco Phillips

• Consumers Power

• Detroit Edison

• Dominion

• DVH*

• Eco Power*

• Exxon Mobil

• FP&L

• HB Zachary

Construction

• Ica Flour*

• Kiewit

• Nevada Energy

• Pacific Corp

• PP&L

• Reliant Energy

• Sargent & Lundy*

• Shaw Group

• Southern

Companies

• Tesoro

• Valero Refining

• Worley Parsons

Page 6: Fabric Filter Technology - The McIlvaine Company · Hamon Research-Cottrell Fabric Filter Technology ... –Long bag life and low emissions ... • Polishing filters downstream of

Key Points

• Successful experience

– Large U.S. utility installed base

– Long bag life and low emissions

• Advanced design

– Maintenance friendly

– Large compartment concept

– Attention to gas and particulate dynamics

Page 7: Fabric Filter Technology - The McIlvaine Company · Hamon Research-Cottrell Fabric Filter Technology ... –Long bag life and low emissions ... • Polishing filters downstream of

HRC FF Experience Base

• Low Pressure/High Volume (LPHV)

• Predominant technology for HRC FF • Worldwide - over 22,000 MW installed

• North America - over 12,000 MW installed

• Fabric Filter Application Experience

• Wide variety of coals

• Primary particulate control – flyash

• Polishing filters downstream of ESP

• With PAC for Hg control

• With DSI for acid gas control

• Following SDA and/or CFB dry scrubbers

• ESP to FF conversion

Page 8: Fabric Filter Technology - The McIlvaine Company · Hamon Research-Cottrell Fabric Filter Technology ... –Long bag life and low emissions ... • Polishing filters downstream of

HRC Results

Bag Life: Guarantees to five years being met Exceeding five year bag life

Emissions :

Filterable emissions guarantees at < 0.01 lb/mmBTU Recent Units average < 0.006 lb/mmbtu Low opacity Clients waive performance tests Analysis of performance variance

Pressure Drop :

Excellent dP control Low pressure drop – 6” typical

High Reliability – Large Compartments:

Traditional 1,000+ Bags/Compartment Over 6 years operating experience at > 2,000 Bags/Compt.

Page 9: Fabric Filter Technology - The McIlvaine Company · Hamon Research-Cottrell Fabric Filter Technology ... –Long bag life and low emissions ... • Polishing filters downstream of

HRC Fabric Filter

• HRC LPHV (low pressure, high volume) pulse jet filter

• Use of proven design concepts

– Bag configuration

– Cleaning system design

– Fluid dynamics analysis

– Multiple bundle compartments

Page 10: Fabric Filter Technology - The McIlvaine Company · Hamon Research-Cottrell Fabric Filter Technology ... –Long bag life and low emissions ... • Polishing filters downstream of

• Typical “Dutchman” entry with full vaning

Fabric Filter Configuration

Page 11: Fabric Filter Technology - The McIlvaine Company · Hamon Research-Cottrell Fabric Filter Technology ... –Long bag life and low emissions ... • Polishing filters downstream of

Components

1. Outlet Poppet

Dampers

2. Outlet Ductwork

3. Hopper Entrance

4. Inlet Butterfly

Dampers

5. Tube Sheet

6. Filter Bags

7. Hopper Access

8. Hopper Discharge

9. Cleaning Air

Reservoir Tank

Page 12: Fabric Filter Technology - The McIlvaine Company · Hamon Research-Cottrell Fabric Filter Technology ... –Long bag life and low emissions ... • Polishing filters downstream of

Roof Mounted Components

Diaphragm Valve

with Silencer & Weather

Protection Cover

Cleaning Air

Reservoir Tank

TEFC 3/4 Hp Motor and

1 rpm drive

components

With Additional Weather

Protection Cover

Page 13: Fabric Filter Technology - The McIlvaine Company · Hamon Research-Cottrell Fabric Filter Technology ... –Long bag life and low emissions ... • Polishing filters downstream of

Internal Components

• Internal clean air manifold – Three arm arrangement

– Continous rotation at 1 rpm

– Clean up to 40 bags per pulse

• One manifold per bundle

– Up to 1,600 bags per bundle

• Direct access to bags/cages

– NO pulse pipes to remove

Page 14: Fabric Filter Technology - The McIlvaine Company · Hamon Research-Cottrell Fabric Filter Technology ... –Long bag life and low emissions ... • Polishing filters downstream of

Walk-In Plenum Access Design

• Quick opening, tight sealing man doors

• Normal 24”W x 48”H door

• Two doors per compartment

• Smaller perimeter for sealing

• Less in-leakage vs. hatches

• With portable ventilation fan provides safe environment for access during inspection or bag replacement activities

Page 15: Fabric Filter Technology - The McIlvaine Company · Hamon Research-Cottrell Fabric Filter Technology ... –Long bag life and low emissions ... • Polishing filters downstream of

Installing Support Cage

Page 16: Fabric Filter Technology - The McIlvaine Company · Hamon Research-Cottrell Fabric Filter Technology ... –Long bag life and low emissions ... • Polishing filters downstream of

Several Rows in Progress

Page 17: Fabric Filter Technology - The McIlvaine Company · Hamon Research-Cottrell Fabric Filter Technology ... –Long bag life and low emissions ... • Polishing filters downstream of

Fabric Filter Cut Away View

Page 18: Fabric Filter Technology - The McIlvaine Company · Hamon Research-Cottrell Fabric Filter Technology ... –Long bag life and low emissions ... • Polishing filters downstream of

Inside View of Bag Bottoms

Page 19: Fabric Filter Technology - The McIlvaine Company · Hamon Research-Cottrell Fabric Filter Technology ... –Long bag life and low emissions ... • Polishing filters downstream of

Filter Bags hopper view through vanes

Page 20: Fabric Filter Technology - The McIlvaine Company · Hamon Research-Cottrell Fabric Filter Technology ... –Long bag life and low emissions ... • Polishing filters downstream of

LPHV Pulse-Jet

Retrofit FF into ESP Casing