exzon battery charger technical data...

$: EXZON BATTERY CHARGER TECHNICAL DATA SHEETthimthong-service.com/assets/pages/img/products/charger/... · 2017-12-09 · Z:\HDD2\Datafile 2017\Technical data\1P-110V-ACCU.xls EXZON$

Z:\HDD2\Datafile 2017\Technical data\1P-110V-ACCU.xls

EXZON BATTERY CHARGER TECHNICAL DATA SHEET

Rev. 0

Date:

Rev.

Date:

No. DESCRIPTION Data Unit No. DESCRIPTION Data Unit

1 Item Number 8 Measurement class 1.5

1.1 Number required 1 Sets 8.1 AC voltage no

1.2 Identification 8.2 AC current no

2 Environmental condition 8.3 DC voltage w/ selector yes

2.1 Min operating temperature 0 C 8.4 Rectifier output current yes

2.2 Max. operating temperature 40 C 8.5 DC Load current no

2.3 Relative humidity 0-95 % 9 Protection

2.4 Tropicalization yes 9.1 Output short circuit withstand yes

2.5 Altitude <1000 m 9.2 Current limit 100% yes

3 Cabinet 9.3 Loss of AC input trip yes

3.1 Degree of protection IP20 9.4 Charger fail trip yes

3.2 Mounting Floor 9.5 High DC voltage shutdown no

3.3 Epoxy Painting color RAL 7032 9.6 Overload capability yes

3.4 Component labelling Yes

3.5 Convection ventilation Natural

3.6 Wire mark yes 10 Alarm Indicators & Contacts

3.7 Steel sheet thickness 1.5 mm 10.1 Loss of AC input yes 1NO/1NC

3.8 Cabinet access from front 10.2 Charger fail yes 1NO/1NC

3.9 Ventilation opening yes 10.3 High DC voltage yes 1NO/1NC

3.10 Door lock with key yes 10.4 Low DC voltage yes 1NO/1NC

4 Main Supply Voltage 10.5 Ground fault +/Ground fault- N/A

4.1 Nominal voltage 230 V 10.6 Low AC voltage N/A

4.2 Supply system 1 ph/2w 10.7 Charger overload N/A

4.3 Voltage variation +/-10 % 10.8 Loss of DC MCCB N/A

4.4 Frequency 50 Hz 10.9 Common alarm N/A

4.5 Frequency variation +/-5 % 11 Indicators

5 Output DC Voltage 11.1 Float charge yes

5.1 Nominal voltage 110 V 11.2 Boost charge yes

5.2 Load voltage < 121 V 11.3 Power on N/A

5.3 Float voltage 105-140 V 12 Cable Entry

5.4 Boost voltage 105-150 V 12.1 Cable entry Bottom

5.5 Static voltage regulation at +/-1 % 12.2 Gland plate for cable entry location Bottom

float charge 0-100% dc load variation 12.3 Access for cable connection Front

at power supply condition adove 13 Other

5.6 Dynamic voltage regulation +/-5 % 13.1 Load sharing function no

5.7 RMS ripple voltage w/o.battery <5 % Vrms 13.2 Transfer switch no

5.8 Output voltage adjustment of +/-10 % [ ] Magnetic type

float or boost charge voltage [ ] Circuit breaker type

5.9 Silicon dropper 13.3 Blocking diode for parallel redundancy no

[ x ] Nos. of step 1 step 13.4 Output disconnecting switch no

[ x ] Current rating 5 A 13.5 Cabinet heater 300W. with thermostat no

5.10 Grounding system 13.6 Diode dropper yes

[ x ] Isolated 13.7 Cubicle lighting no

[ ] Positive grounded 13.8 Plexiglass behind the doors no

[ ] Negative grounded 13.9 Cu. Earth point yes

[ ] Center point grounded 13.10 Audible alarm with reset/mute button no

5.11 Noise at 1 meter distance with <70 dBA 13.11 Reset system after charger failure yes

A-weight overall sound pressure level 13.12 Lamp test yes

5.12 Radio interference VDE 0875 class N 14 Circuit Breaker

6 Output Current 14.1 Input breaker yes

6.1 Output continuous DC Current 15 A 14.2 Rectifier output breaker yes

6.2 Tolerance output current +/-2 % 14.3 Load breaker no

7 Control 14.4 Battery breaker yes

7.1 Rectifier on/off control yes 14.5 DC Distribution Main breaker 2P/50AT no

7.2 Charging mode selector yes 14.6 DC Distribution Branch MCB 2P/10AT no

7.3 Separate Manual voltage adjustment yes 15 Designed and manufactured in accordance with

7.4 Alarm acknowledgement no 15.1 IEC 60146-1 yes

7.5 Adjustable time for boost charge 0-24 Hrs. 15.2 MEMA-PE5 yes

7.6 Automatic charging control no

Revision No.: 00 Eff.date : 1/07/2551 F - MKT - 04

MODEL: LFB1-130-010 Description: Charger 1 phase 110VDC/10A

Project: Location:


ACCU BATTERY TECHNICAL DATA SHEET

MODEL: AC12130 Description: Sealed lead acid type110VDC/13AH Rev. 0

Project: 0 Location: Date 0 Jan 00


1 Item Number 9 Terminal posts and connectors

1.1 Number required 1 lot [ ] Lead plated copper or lead alloy

1.2 Identification reinforced with copper core

2 Environmental condition [ ] Inter-cell connector, Busbar type lot

2.1 Ambient temperature 0-40 C [ ] Inter-row connector, Cable type lot

2.2 Relative humidity 0-95 % [ ] Busbar insulation cover to be provided lot

2.3 Tropicalization yes [ x ] Cable for inter-cell, inter-row connected 1 lot

2.4 Altitude <1000 m and insulation cap

3 Installation 10 Bolts/nuts

[ ] On rack steps [ ] Acid resistance insulation covers

[ x ] In Charger cubicle unit [ x ] Acid resistance nuts and bolts

[ ] In Battery cubicle unit 11 Special Tools

4 Battery type 11.1 Thermometer no

[ ] Open vented lead-acid 11.2 Multi Meter no

[ ] Ni-Cad Open vented rate 11.3 Acid-resistant gloves no

[ ] Ni-Cad Sealed type rate 11.4 Socket wrench no

[ x ] Sealed Lead-acid (Valve regulated) 11.5 Maintenance tools box no

[ ] Muiti tubular plate 11.6 Hydrometer no

[ ] Flate plate 11.7 Plastic jug no

4.2 Battery standard 11.8 Plastic funnel no

[ ] DIN 40742 Standard 11.9 Plastic filling bottle no

[ ] DIN 40736 Standard 12 Painting for rack or enclosure

[ ] IEC 60896-1 Standard [ x ] Acid resistance & painting

[ x ] IEC 60896-2 Standard [ ] Hot dipped galvanized

5 Battery life time [ ] According to Absolyte standard

5.1 Minimum battery life time at 25 C 13 Battery rack

[ x ] 2-3 years 13.1 Type

[ ] 5 years [ ] Fixed stand

[ ] 10 years [ ] Removable rack

[ ] 15 years 13.2 Steel structure

[ ] 20 years [ ] Angle beam steel inch

[ ] 25 years [ ] Steel tube size inch

6 Battery Voltage Steel tube thickness mm.

6.1 Nominal system voltage 110 V 13.3 Acid resistant paint layer

6.2 Nominal voltage per cell V 13.4 Epoxy Painting color

6.3 Nominal voltage per block 12.0 V 14 Battery cubicle

6.4 Float charge voltage per cell 2.23 V 14.1 Degree of protection

6.5 Boost charge voltage per cell 2.35 V 14.2 Mounting

with period 0-24 hrs. 14.3 Epoxy Painting color

6.6 Final voltage per cell 1.80 V 14.4 Convection ventilation mm

[ ] 5 Hrs discharge rate at C 14.5 Steel sheet thickness

[ ] 8 Hrs discharge rate at C 14.6 Cabinet access from

[ x ] 10 Hrs discharge rate at 25 C 14.7 Door lock with key

7 Capacity 15 Battery fuse box

7.1 Min. cell capacity at discharge rate 13 AH 15.1 Degree of protection

[ ] 5 Hrs discharge rate at C 15.2 Mounting

[ ] 8 Hrs discharge rate at C 15.3 Epoxy Painting color

[ x ] 10 Hrs discharge rate at 25 C 15.4 Steel sheet thickness mm

7.2 Nos. of series-connected cells cells 15.5 Cabinet access from top & bottom

Nos. of series-connected blocks 9 blocks [ ] Switch fuse

Nos. of cells per block 6 cells Model

8 Cell container Rated voltage V

[ x ] Acrylonitrile Butadiene Styrene (ABS) Rated current A

[ ] SAN (Styrene Acrylonitrile) [ ] HRC fuse

[ ] Electrolite level marks Type

[ x ] Heat resistant Fuse standard

[ ] Transparent plastic Fuse size

[ ] Gas filter [ ] Circuit breaker type

[ ] Low level electrolyte alarm cells [ ] Tripped alarm contact



Project 0 Rev. Date

Prepared by Rev. Date

Data for Calculation

Type of Battery Sealed Lead-acid (Valve regulated)

Nominal Input Voltage VAC +/-10 %

Rated Output Valtage VDC <5 % Vrms

Maximum System Voltage ( Vmax ) V

Nominal Voltage / Block V

Float charge Voltage / cell ( Vfc ) V

Boost charge Voltage / cell ( Vbc ) V

Final Discharge Voltage/ cell ( Vf ) V

Number of Cell ( N ) cells

Calcuations

1). Charging voltage

Therefore, number of cell ( N ) is cells



Float charging Voltage V

Boost charging Voltage V

2). Number of Dropper Cell

Number of Dropper cell is = ( N x Vcharge - Vmax ) / 0.85

1. Dropper 1st stage = cells

Therefore, number of dropper in 1st stage is cells

2. Dropper 2nd stage = cells

Therefore, number of dropper in 2nd stage is cells

Check for the load voltage during Float charging V

Check for the load voltage during Boost charging V

steps

Current rating of dropper A

3). Alarm set point

Factory setting Setting Range

Charger Fail Voltage ( 80% Vfc ) V 60 - 120 V

Low DC Voltage ( 90% Vfc ) V 80 - 140 V

High DC Voltage ( Vbc+5 ) V 90 - 150 V


110

230

6.9

1.80

54

121

12.0

2.23

2.35

113.6

120.1

5

54

2.23

2.35

120.4

126.9

RESULT OF DROPPER CELLS SIZING AND CURRENT RATING DETERMINATION

No. Step of Dropper 1

96

108

132

8

Z:\HDD2\Datafile 2017\Technical data\3P 110V-Vision.xls.XLS

EXZON BATTERY CHARGER TECHNICAL DATA SHEETRev. 0

Date: 17 Nov 15

Rev.

Date:


1 Item Number 8 Measurement class 1.5

1.1 Number required 1 Sets 8.1 AC voltage no

1.2 Identification 8.2 AC current no

2 Environmental condition 8.3 DC voltage w/ selector yes

2.1 Min ambient temperature 0 C 8.4 Rectifier output current yes

2.2 Max. ambient temperature 40 C 8.5 DC Load current no

2.3 Relative humidity 0-95 % 9 Protection

2.4 Tropicalization yes 9.1 Output short circuit withstand yes

2.5 Altitude <1000 m 9.2 Current limit 100% yes

3 Cabinet 9.3 Loss of AC input trip yes

3.1 Degree of protection IP20 9.4 Charger fail trip yes

3.2 Mounting Floor 9.5 High DC voltage shutdown yes

3.3 Epoxy Painting color RAL 7032 9.6 Overload capability yes

3.4 Component labelling Yes

3.5 Convection ventilation Natural

3.6 Wire mark yes 10 Alarm Indicators & Contacts

3.7 Steel sheet thickness 1.5 mm 10.1 Loss of AC input yes 1NO/1NC

3.8 Cabinet access from front 10.2 Charger fail yes 1NO/1NC

3.9 Ventilation opening yes 10.3 High DC voltage yes 1NO/1NC

3.10 Door lock with key yes 10.4 Low DC voltage yes 1NO/1NC

4 Main Supply Voltage 10.5 Ground fault +/Ground fault- yes 1NO/1NC

4.1 Nominal voltage 400 V 10.6 High DC shutdown yes

4.2 Supply system 3 ph/3w 10.7 Low AC voltage N/A

4.3 Voltage variation +/-10 % 10.8 Loss of DC MCCB N/A

4.4 Frequency 50 Hz 10.9 Common alarm N/A

4.5 Frequency variation +/-5 % 11 Indicators

5 Output DC Voltage 11.1 Float charge yes

5.1 Nominal voltage 110 V 11.2 Boost charge yes

5.2 Load voltage < 121 V 11.3 Power on yes

5.3 Float voltage 105-140 V 12 Cable Entry

5.4 Boost voltage 105-150 V 12.1 Cable entry Bottom

5.5 Static voltage regulation at +/-1 % 12.2 Gland plate for cable entry location Bottom

float charge 0-100% dc load variation 12.3 Access for cable connection Front

at power supply condition adove 13 Other

5.6 Dynamic voltage regulation +/-5 % 13.1 Load sharing function no

5.7 RMS ripple voltage w/o.battery <5 % Vrms 13.2 Transfer switch no

5.8 Output voltage adjustment of +/-10 % [ ] Magnetic type

float or boost charge voltage [ ] Circuit breaker type

5.9 Silicon dropper 13.3 Blocking diode for parallel redundancy no

[ x ] Nos. of step 1 step 13.4 Output disconnecting switch no

[ x ] Current rating 30 A 13.5 Cabinet heater 300W. with thermostat no

5.10 Grounding system 13.6 Diode dropper yes

[ x ] Isolated 13.7 Cubicle lighting no

[ ] Positive grounded 13.8 Plexiglass behind the doors no

[ ] Negative grounded 13.9 Cu. Earth point yes

5.11 Noise at 1 meter distance with <70 dBA 13.10 Audible alarm with reset/mute button yes

A-weight overall sound pressure level 13.11 Reset system after charger failure yes

5.12 Radio interference VDE 0875 class N 13.12 Lamp test yes

6 Output Current 14 Circuit Breaker

6.1 Output continuous DC Current 60 A 14.1 Input breaker yes

6.2 Static output current regulation +/-2 % 14.2 Rectifier output breaker yes

6.3 Output current limitation adjustment 50 - 100 % 14.3 Load breaker no

7 Control 14.4 Battery breaker yes

7.1 DIN 41773 Charging characteristic yes 14.5 DC Distribution Main breaker 2P no

7.2 Rectifier on/off control yes 14.6 DC Distribution Branch MCB 2P no

7.3 Charging mode selector yes 15 Designed and manufactured in accordance with

7.4 Separate Manual voltage adjustment yes 15.1 IEC 60146-1 yes

7.5 Alarm acknowledgement yes 15.2 MEMA-PE5 yes

7.6 Adjustable time for boost charge 0-24 Hrs.

7.7 Automatic charging control yes

MODEL: LFB3-130-080(60A) Description: Charger 3 phase 110VDC/60A

Project: Location:

Revision No.: 00 Eff. Date : 1/07/2551 F-MKT-04


VISION BATTERY TECHNICAL DATA SHEET

MODEL: 6FM180H-X Description: Sealed lead acid type 110VDC/360AH Rev. 0

Project: 0 Location: Date 17 Nov 15


1 Item Number 9 Terminal posts and connectors

1.1 Number required 1 lot [ ] Lead plated copper or lead alloy

1.2 Identification reinforced with copper core

2 Environmental condition [ ] Inter-cell connector, Busbar type lot

2.1 Ambient temperature 0-40 C [ ] Inter-row connector, Cable type lot

2.2 Relative humidity 0-95 % [ ] Busbar insulation cover to be provided lot

2.3 Tropicalization yes [ x ] Cable for inter-cell, inter-row connected 1 lot

2.4 Altitude <1000 m and insulation cap

3 Installation 10 Bolts/nuts

[ x ] On rack 4 steps [ x ] Acid resistance insulation covers

[ ] In Charger cubicle unit [ x ] Acid resistance nuts and bolts

[ ] In Battery cubicle unit 11 Special Tools

[ ] Horizontal position - side by side stacks 11.1 Thermometer no

No. of module per stack EA 11.2 Multi Meter no

4 Battery type 11.3 Socket wrench no

[ ] Open vented lead-acid 11.4 Maintenance tools box no

[ ] Ni-Cad Open vented rate 11.5 Hydrometer no

[ ] Ni-Cad Sealed type rate 11.6 Plastic jug no

[ x ] Sealed Lead-acid (Valve regulated) 11.7 Plastic funnel no

[ ] Muiti tubular plate 11.8 Grease no

[ ] Flate plate 11.9 Filling syringe no

4.2 Battery standard 11.10 Instruction card no

[ ] DIN 40742 Standard 11.11 Battery record book no

[ ] DIN 40736 Standard 12 Painting for rack or enclosure

[ ] IEC 60896-1 Standard [ x ] Acid resistance & painting

[ x ] IEC 60896-2 Standard [ ] Hot dipped galvanized

5 Battery life time [ ] According to Absolyte standard

5.1 Minimum battery life time at 25 C 13 Battery rack

[ x ] 3-5 years 13.1 Type

[ ] 10 years [ x ] Fixed stand

[ ] 15 years [ ] Removable rack

[ ] 20 years 13.2 Steel structure

[ ] 25 years [ x ] Angle beam steel 1 1/2 inch

6 Battery Voltage [ ] Steel tube size inch

6.1 Nominal system voltage 110 V Steel tube thickness mm.

6.2 Nominal voltage per cell V 13.3 Acid resistant paint 2 layer

6.3 Nominal voltage per block 12.0 V 13.4 Epoxy Painting color RAL 7032

6.4 Float charge voltage per cell 2.23 V 13.5 According to Absolyte standard no

6.5 Boost charge voltage per cell 2.35 V 14 Battery cubicle

6.6 Final voltage per cell 1.80 V 14.1 Degree of protection

[ ] 5 Hrs discharge rate at C 14.2 Mounting

[ ] 8 Hrs discharge rate at C 14.3 Epoxy Painting color

[ x ] 10 Hrs discharge rate at 20 C 14.4 Convection ventilation mm

7 Capacity 14.5 Steel sheet thickness

7.1 Min. cell capacity at discharge rate 180 AH 14.6 Cabinet access from

[ ] 5 Hrs discharge rate at C 14.7 Door lock with key

[ ] 8 Hrs discharge rate at C 15 Battery fuse box

[ x ] 10 Hrs discharge rate at 20 C 15.1 Degree of protection

7.2 Nos. of series-connected cells cells 15.2 Mounting

Nos. of series-connected blocks 9 blocks 15.3 Epoxy Painting color

Nos. of cells per block 6 cells 15.4 Steel sheet thickness mm

Nos. of string in parallel 2 strings 15.5 Cabinet access from top & bottom

Total battery capacity 360 AH [ ] Switch fuse

8 Cell container Model

[ x ] Polypropylene Rated voltage V

[ ] SAN (Styrene Acrylonitrile) Rated current A

[ ] Electrolite level marks [ ] HRC fuse

[ x ] Heat resistant Type

[ ] Transparent plastic Fuse standard

[ ] Low level electrolyte alarm cells Fuse size

[ ] Ceramic vented plug [ ] Circuit breaker type

[ ] Tripped alarm contact



Project 0 Rev. 0 Date 17 Nov 15

Prepared by Rev. Date

Data for Calculation

Type of Battery Sealed Lead-acid (Valve regulated)

Nominal Input Voltage VAC +/-10 %

Rated Output Valtage VDC <5 % Vrms

Maximum System Voltage ( Vmax ) V

Nominal Voltage / Block V



Final Discharge Voltage/ cell ( Vf ) V

Number of Cell ( N ) cells

Calcuations

1). Charging voltage

Therefore, number of cell ( N ) is cells



Float charging Voltage V

Boost charging Voltage V

2). Number of Dropper Cell

Number of Dropper cell is = ( N x Vcharge - Vmax ) / 0.85

Note : The forward voltage of dropper diode is 0.85VPC/cell.

1. Dropper 1st stage = cells

Therefore, number of dropper in 1st stage is cells

2. Dropper 2nd stage = cells

Therefore, number of dropper in 2nd stage is cells

Check for the load voltage during Float charging V

Check for the load voltage during Boost charging V

steps

Current rating of dropper A

3). Alarm set point

Factory setting Setting Range

Charger Fail Voltage ( 80% Vfc ) V 60 - 120 V

Low DC Voltage ( 90% Vfc ) V 80 - 140 V

High DC Voltage ( Vbc+5 ) V 90 - 150 V

Positive Ground Fault mA 1 - 20 mA

Negative Ground Fault mA 1 - 20 mA

High DC Voltage Shutdown ( Vbc+5 ) V 90 - 160 V

10

10

132

2.35

120.4

132

30

No. Step of Dropper 1

126.9

6.9

8

54

2.23

121

12.0

2.23

1.80

54

2.35

96

108

113.6

120.1

110

400

RESULT OF DROPPER CELLS SIZING AND CURRENT RATING DETERMINATION


exzon battery charger technical data...

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