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EXTRACTION OF GOLD AND SILVER FROM
TURKISH GOLD ORE BY AMMONIACAL
THIOSULPHATE LEACHING
FATMA ARSLAN1 AND BARIS SAYINER2
1Mining Faculty, Mining Engineering Department,Mineral and Coal Processing Section, IstanbulTechnical University, Maslak, Istanbul, Turkey2Koza Altın Isletmeleri A.S., Ovacık Gold Mine,Bergama, Izmir, Turkey
Although cyanide is a widespread leaching reagent for the recovery
of precious metals, there still are continuing investigations on
alternative processes due to the related environmental problems con-
cerned. Thiosulphate leaching of precious metals is one of the pro-
cesses that were developed as an alternative and nontoxic technique
to conventional cyanidation. The aim of this experimental study was
to investigate the possibilities of leaching gold and silver in ammo-
niacal thiosulphate solutions on a laboratory scale. Samples used
in the experiments were taken from Ovacık Gold Mine, located in
the Bergama region of Turkey. The influence of temperature, copper
sulphate concentration, ammonia concentration, thiosulphate con-
centration, sodium sulfite concentration, and solid–liquid ratio on
gold and silver leaching recoveries was investigated and optimum
leaching conditions were determined. At these conditions, 99.57%Au and 95.87% Ag leaching recoveries were achieved.
Keywords: gold, silver, thio-sulphate, ammonia, gold leaching
Address correspondence to Fatma Arslan, Mining Faculty, Mining Engineering
Department, Mineral and Coal Processing Section, Istanbul Technical University, 34469
Maslak, Istanbul, Turkey. E-mail: [email protected]
Mineral Processing & Extractive Metall. Rev., 29: 68–82, 2008
Copyright Q Taylor & Francis Group, LLC
ISSN: 0882-7508 print=1547-7401 online
DOI: 10.1080/08827500601141784
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1. INTRODUCTION
Cyanide is the widespread leaching reagent used for the recovery of
precious metals, since it is cheap, well established, and efficient for gold
and silver extraction. There has been a growing interest in developing
leaching processes that are alternatives to the cyanide leaching of pre-
cious metal ores containing gold and silver. The main factors responsible
for this interest are the concerns regarding the toxicity of cyanide, the
inability of cyanide solutions to effectively leach some types of ores such
as manganiferrous silver and gold ores, and the fear of cyanide, especially
in recent metallurgical operations starting in new precious metals mining
districts. Despite the noteworthy safety regulations currently applied in
cyanidation plants all around the world, real environmental risks and
human toxicity hazards still remain (Zipperian et al. 1988).
Another reason for the renewed interest in noncyanide leaching
reagents is the increased dissolution rate of gold and silver. Rapid leaching
rates involve smaller leach tanks, requiring lower capital costs and energy
consumption (Zipperian et al. 1988). However, until now, noncyanide
reagents have not been widely employed for gold and silver recovery, but
they may find application in future treatment operations when environ-
mental constraints do not allow the customary practice of cyanidation.
2. AMMONIACAL THIOSULPHATE LEACHING
The thiosulphate process may be considered as a nontoxic alternative to
conventional cyanidation; there are continuing studies under investi-
gation (Abbruzzese et al. 1995; Ayata and Yildiran 2001; Aylmore and
Muir 2001; Feng and Van Deventer 2001; Jeffrey et al. 2001; Langhans
et al. 1992; Umetsu and Tosawa 1972; Zipperian et al. 1988;). Leaching
by thiosulphate permits a decreasing interference from foreign cations
and results in a smaller environmental impact (Zipperian et al. 1988).
Ammoniacal thiosulphate solution dissolves gold in the form of an anio-
nic aurocomplex, which is stable over a wide range of pH and Eh values.
The presence of ammonia hinders the dissolution of iron oxides, silica,
silicates, and carbonates, the most common gangue minerals found in
gold- and silver-bearing ores. Finally, in the thiosulphate system, the
oxidant necessary to oxidize metallic gold to gold(I) is present in the
solution as copper(II) ions. Several oxidants such as ozone, hydrogen
peroxide, oxygen, ferric ion, and formamidine disulfide have been used
in the studies (Hiskey 1981).
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The chemistry of the ammonia–thiosulphate system is very compli-
cated due to the simultaneous presence of complexing ligands such as
ammonia and thiosulphate, the Cu(II)–Cu(I) redox couple, and the
possibility of oxidative decomposition reactions of thiosulphate involving
the formation of additional sulphur compounds such as tetra-thionate
(Garrels and Christ 1965; Kerley 1981). The redox equilibrium between
the cuprous–cupric couple in ammoniacal solution is represented by the
following reaction (Abbruzzese et al. 1995; Ayata and Yildiran 2001;
Feng and Van Deventer 2001; Jeffrey et al. 2001; Langhans et al. 1992;
Umetsu and Tosawa 1972; Zipperian et al. 1988):
CuðNH3Þ2þ4 þ 3S2O2�3 þ e� ! CuðS2O3Þ5�3 þ 4NH3 ð1Þ
Therefore, during the thiosulphate leaching of precious metals, some
chemical reactions involving dissolution, oxidation, and complexation
occur. Only a few oxidizing agents, such as copper ions, are adequate in
ammoniacal solutions.
The following reaction shows the role of copper(II) ions, present in
the form of the tetramine complex, in the oxidation of gold from the
metallic state to aurous Auþ ion (Abbruzzese et al. 1995; Langhans
et al. 1992; Smith and Martel 1974; Zipperian et al. 1988):
Auþ 5S2O2�3 þ CuðNH3Þ2þ4 !AuðS2O3Þ3�2 þ 4NH3 þ CuðS2O3Þ5�3 ð2Þ
or without copper ions
2Auþ 4S2O2�3 þ 2Hþ þ 1=2O2 ! 2AuðS2O3Þ3�2 þH2O: ð3Þ
The dissolution reaction for silver can be written as (Abbruzzese et al. 1995)
2Agþ 4S2O2�3 þ 2Hþ þ 1=2O2 ! 2AgðS2O3Þ3�2 þH2O: ð4Þ
3. MATERIAL AND METHOD
The sample used in this experimental study was taken from the Bergama–
Ovacık gold ore deposit in Turkey, where the preproduction activities
started. Also, a cyanidation plant (Cyanide=Carbon-In-Pulp=INCO SO2=
Air Process for cyanide destruction) was built and is currently operational.
Cyanide and thiourea leaching of this ore were studied earlier (Tukel et al.
1996). Approximately 92% of Au and 80% of Ag was extracted at the end
of 24-h leaching and cyanide consumption was about 1.28 kg=t of ore. On
the other hand, 94.3% Au and 28.3% Ag recoveries were achieved by
thiourea leaching and thiourea consumption was 16 kg=t ore at the end
70 F. ARSLAN AND B. SAYINER
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of 2.5-h leaching. As a result of this study, although thiourea leaching
resulted in slightly higher extractions in terms of Au, cyanide leaching of
this ore is preferred when other factors are considered. The aim of this
experimental study was to investigate the possibility of extracting Au and
Ag from Ovacık gold ore by using thiosulphate leaching as an alternative
to cyanide and thiourea leaching, which were studied earlier.
A sample subjected to the experiments was taken from the Ovacık gold
ore deposit, (Bergama, Turkey) and ground below 38mm before thiosulphate
leaching experiments. Chemical analysis of the ore sample is given in Table 1.
Agitation leaching with a constant stirring speed was utilized in the
experiments. At the end of the experiments, solid–liquid separation was
done by filtration. Gold and silver analyses were made from the leach cakes
by using fire assay, atomic adsorption, and inductively coupled plasma
(ICP) techniques. Thiosulphate analysis of the leach liquors was done by
iodimetric titration in order to find thiosulphate consumption. Each point
in the graphs represents a single experiment and no sample solution was
taken during the experiments.
4. RESULTS AND DISCUSSION
In the experiments, the effects of CuSO4, ammonia, thiosulphate, and
sulfite concentrations, solid–liquid ratio, and temperature on Au and
Ag extractions were investigated.
Table 1. Chemical analysis of the ore sample
used in the experiments
Element Content
Au (g=t) 6.4
Ag (g=t) 10.4
Cu (g=t) 43.7
Fe (%) 0.025
Zn (g=t) 173.5
Pb (g=t) 22.7
Co (g=t) 3.1
Ni (g=t) 36.8
Mg (%) 0.34
Cd (g=t) 3.0
Mn (g=t) 159.3
S (%) 0.02
SiO2 (%) 86.7
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4.1. Effect of CuSO4 Concentration
Constant experimental conditions were: 0.5 M thiosulphate, 0.1 M
ammonia, 1=10 solid–liquid ratio, and 20�C temperature. Ag and Au leach-
ing efficiencies versus time curves for different copper concentrations are
illustrated in Figures 1 and 2, respectively. As seen in Figure 1, increasing
the CuSO4 concentration up to 0.01 M shifted Ag leaching recovery-time
curves to higher values. However, after that concentration Ag leaching
recoveries were sharply dropped to lower values. The main reason for this
is probably that increasing the Cu2þ ion concentration reduces the stability
region of the Cu(NH3)42þ complex while widening the stability region of
the solid copper compounds such as CuO, Cu2O, CuS, and Cu2S. Silver
may also precipitate in the form of Ag2S. Thus, increasing the copper
ion concentration causes the formation of solid copper compounds and
the precipitation of silver by having higher consumption of thiosulphate
as a result of changing Eh-pH equilibrium of the system. The precipitation
reaction takes place according to the following reaction (Kerley 1981):
Cu2Sþ 2AgðS2O3Þ3�2 þ 2S2O2�3 ! Ag2Sþ 2CuðS2O3Þ5�2 ; ð5Þ
A similar effect was also observed in Au leaching recoveries (Figure 2) and
the highest leaching recoveries were observed by using 0.01 M CuSO4
concentration.
Figure 1. Effect of CuSO4 concentration on the Ag leaching recovery.
72 F. ARSLAN AND B. SAYINER
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4.2. Effect of Ammonia Concentration
Constant experimental conditions were 0.5 M thiosulphate, 0.01 M
CuSO4, 1=10 solid–liquid ratio, and 20�C temperature. Ag and Au leach-
ing efficiencies versus time curves for different ammonia concentrations
are illustrated in Figures 3 and 4, respectively. A curve, produced when
Figure 2. Effect of CuSO4 concentration on the Au leaching recovery.
Figure 3. Effect of ammonia concentration on Ag leaching recoveries.
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no ammonia and copper sulfate were added, is also included in the graph
for comparison.
Increasing ammonia concentration up to 1 M shifted Ag leaching
recovery-time curves to higher values (85%) and had a decreasing
effect after that concentration. High ammonia concentrations increase
solution pH and reduce the area of thermodynamic stability region
of Cu(S2O3)25� and Cu(NH3)4
2þ while widening the thermodynamic
stability regions of solid copper species such as CuO and Cu2O, result-
ing in lower Ag leaching recoveries (Abbruzzese et al. 1995). Addition-
ally, it was shown that solid (NH4)5Cu(S2O3)3 forms. This solid reduces
the oxidant activity of the cuprous-tetra-ammine complex and covers
the mineral surface, hindering the thiosulphate attack. Similar results
were observed in Au leaching recoveries (Figure 4) for the same
reasons.
4.3. Effect of Thiosulphate Concentration
Thiosulphate concentration varied between 0.3–1.2 M and constant
experimental conditions were 0.01 M CuSO4, 1 M ammonia, 1=10
solid–liquid ratio, and 20�C temperature. Increasing the thiosulphate
concentration increased Ag and Au leaching recoveries up to 93%
with the addition of 1.2 M thiosulphate, as seen in Figures 5
and 6.
Figure 4. Effect of ammonia concentration on Au leaching recoveries.
74 F. ARSLAN AND B. SAYINER
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4.4. Effect of Solid/Liquid Ratio
The solid–liquid ratio was taken as 1=1, 1=3, 1=10 and constant experi-
mental conditions were 1.2 M thiosulphate, 0.01 M CuSO4, 1 M ammonia,
and 20�C temperature. Results for Ag and Au are demonstrated in
Figures 7 and 8, respectively. As seen from these figures, increasing the
Figure 5. Effect of thiosulphate concentration on Ag leaching recoveries.
Figure 6. Effect of thiosulphate concentration on Au leaching recoveries.
GOLD AND SILVER EXTRACTION FROM TURKISH GOLD ORE 75
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solid–liquid ratio had a decreasing effect in Ag leaching recoveries and did
not have much affect on Au leaching recoveries.
4.5. Effect of Temperature
Experiments were performed at three different temperatures in order to
see temperature’s effect on Ag and Au leaching recoveries. Constant
Figure 7. Effect of the solid–liquid ratio on Ag leaching recoveries.
Figure 8. Effect of the solid–liquid ratio on Au leaching recoveries.
76 F. ARSLAN AND B. SAYINER
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experimental conditions were 1.2 M thiosulphate, 0.01 M CuSO4, 1 M
ammonia, and 1=10 solid–liquid ratio. Results are shown in Figures 9
and 10.
As seen from Figure 9, increasing temperature over 40�C had a
decreasing effect on Ag leaching recovery and some precipitation is
observed in leach liquors. The temperature influence on Au leaching
efficiency was similar to that of Ag and increasing the temperature to 60�C
decreased Au leaching recoveries very sharply, as seen in Figure 10. At
temperatures over 40�C, the decreased Au and Ag recoveries may be
ascribed to passivation due to cupric sulphide, formed by thermal reaction
between Cu(II) ions and thiosulphate (Abbruzzese et al. 1995):
Cu2þ þ S2O2�3 þH2O! CuSþ SO2�
4 þ 2OH�: ð6Þ
At 60�C, the kinetics of cupric sulphide film formation is very fast, hinder-
ing Au and Ag dissolution. An increase in temperature from 25 to 60�C
facilitates the loss of thiosulphate by decomposition of sulfur compounds.
Under these conditions, only a small fraction of the added thiosulphate
remains available for Au and Ag complexation (Abbruzzese et al. 1995;
Lee 1974).
2S2O2�3 þH2Oþ 1=2O2 ! S4O2�
6 þ 2OH� ð7Þ
Figure 9. Effect of temperature on Ag leaching recoveries.
GOLD AND SILVER EXTRACTION FROM TURKISH GOLD ORE 77
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2S2O2�3 þ 3H2O! 4SO2�
3 þ 2S2� þ 2Hþ: ð8Þ
As a consequence, the gold and silver recoveries fall.
Thiosulphate consumption at different temperatures is shown in
Table 2. Although increasing temperature decreased Ag and Au leaching
recoveries, thiosulphate consumption increased with increasing tempera-
ture at the end of 4-h leaching. Thiourea consumption is also found to be
high, as given in the literature, due the formation of complexes with
impurity metals and by oxidation of products that are ineffective in
complexing gold and silver (Hiskey 1981).
4.6. Effect of Sulfite Addition
Sodium sulfite concentration varied between 0 and 0.2 M and constant
experimental conditions were 1.2 M thiosulphate, 0.01 M CuSO4, 1 M
Figure 10. Effect of temperature on Au leaching recoveries.
Table 2. Thiosulphate consumption (kg=t ore) for the experiments run at
different temperatures
Time (h) 20�C 40�C 60�C
0.5 75.6 62.2 55.4
2 82.4 95.6 82.6
4 95.6 108.8 153.8
78 F. ARSLAN AND B. SAYINER
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ammonia, 20�C, and 1=10 solid–liquid ratio. Results in terms of Ag
leaching recovery versus time at different sulfite concentrations and
Au recovery versus sulfite concentration at constant time of 4-h are
shown in Figures 11 and 12, respectively. Thiosulphate consumptions
for the experiments are given in Table 3.
Figure 11. Effect of sodium sulfite concentration on Ag leaching recoveries.
Figure 12. Effect of sodium sulfite concentration on Au leaching recoveries.
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Silver leaching recoveries slightly increased with increasing sulfite
concentration, as seen in Figure 11. Almost 100% Ag leaching recov-
ery was observed with the addition of 0.2 M sodium sulfite at the end
of 4-h leaching. As shown in Figure 12, approximately 100% of gold
was leached with the small addition of sulfite (0.0 M). Increasing sulfite
concentration reduced thiosulphate consumption, as given in Table 3.
As a result of these experiments, it was shown that almost all Au and
Ag present in Ovacik gold ore can be recovered by applying thiosulphate
leaching. In earlier studies, 90% of Au and 80% of Ag were leached by
cyanidation while higher gold efficiencies were observed in thiourealeach-
ing experiments (Tukel et al. 1996). However, silver efficiencies in thiourea
leaching remained below 30%. Therefore, thiosulphate leaching experi-
ments represent better results in terms of Au and Ag leaching efficiencies.
5. CONCLUSIONS
The following conclusions are made as a result of the thiosulphate leaching
of Bergama–Ovacık gold ore containing 6.4 g=t Au and 10.4 g=t Ag.
. Increasing copper sulphate concentration up to 0.01 M had an increasing
effect on Au and Ag leaching recoveries. After that point, leaching
recoveries started to decline.
. Increasing ammonia concentration up to 1 M caused Au and Ag leaching
recoveries to increase and had a decreasing effect after that point.
. Increasing thiosulphate concentration increased Ag leaching recoveries
up to 93% with the addition of 1.2 M thiosulphate, while similar Au
leaching recovery was observed at 0.5 M thiosulphate concentration.
. Increasing solid–liquid ratio resulted in decreasing Au and Ag leaching
recoveries.
. Increasing temperature over 40�C had a decreasing effect on Au and
Ag leaching recoveries.
Table 3. Thiosulphate consumption (kg=t ore) for the experiments carried out at different
sulfite concentrations
Time (h) 0.0 M 0.01 M 0.05 M 0.1 M 0.2 M
0.5 75.6 57.5 49.7 10.7 12.0
2 82.4 57.3 50.7 28.6 18.7
4 95.6 57.3 59.6 37.5 22.2
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. Almost 100% Ag and Au leaching efficiencies were observed with
the addition of sodium sulfite during leaching. Increasing sulfite
concentration had a reducing effect on thiosulphate consumption from
95.6 to 22.2 kg=t in 4-h leaching time.
. As a result of this study, it was shown that Au and Ag recoveries
from Ovacık gold ore could be increased by applying thiosulphate
leaching.
In conclusion, it can be said that thiosulphate leaching experiments
represents better results than cyanidation and thioureation in terms of
Au and Ag leaching efficiencies.
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