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    1

    A Study on Extended

    Warranty Models

    Prof. Dr. Alagar Rangan

    Vahid.H KhiabaniDepartment of Industrial Engineering

    Eastern Mediterranean UniversityNorth Cyprus

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    Outline

    Introduction

    Extended Warranty Model

    Extended Warranty Model based on TotalSales Volume

    Extended Warranty Model based on TotalSales Volume and Customer Satisfaction

    Conclusions

    2

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    Introduction

    A warranty is a contractual obligation thatassures the buyer that the product will

    perform its intended function at aspecified level under the stated conditionsfor a specified period of time. If it fails to

    do so, the manufacturer will repair/replacethe product at no cost or at a reducedcost to the buyer as the case may bedepending on the warranty terms.

    3

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    Introduction

    The manufacturer uses warranty as a toolof advertisement in competition to other

    products.

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    5A schematic diagram of various warranty policies

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    Introduction

    Presently a large number of products arebeing sold in the market with long term orextended warranty policies. This is mainly

    due to fierce competition in the marketshare and customer demand. An extendedwarranty is the extension of the base

    warranty and is an obligation on the partof the manufacturer for further service tothe consumer beyond the free

    replacement period W. 6

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    Introduction

    On average 27% of the new car buyerspurchased extended warranty.

    Sears Roebuck reported a revenuegeneration of nearly US $1 billion from thesale of extended warranties.

    The annual sale of extended warranties inUK alone is more than US $1 billion.

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    Literature Review

    Blishke and Murthy (1994), Anisur andChattopadhyay (2006), and Thomas and Rao (1999)

    Nguyen and Murthy (1984 and 1986)

    Mamer (1982)

    Sahin and Polatoglu (1996)

    Amit Monga and Ming J.Zuo (1998)

    8

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    Literature Review

    Mitra and Patnakar (1997)

    Lutz and Padmanabhan (1998)

    Hollis (1999)

    Yeh Lam and Peggo Kwok Wai Lam (2001)

    9

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    The Model

    A repairable product is purchased at timet=0 which is subject to failures. The times

    between successive failures areindependently and identically distributedwith distribution function F (). Failures

    are classified as type I and type II failureswith probabilities q and p respectively.

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    The Model

    Type I failures are minor in nature andcan be minimally repaired (Barlow and

    Proschan, 1965) restoring the product toits original condition just prior to failure. Ifa product is minimally repaired at time t,

    then its failure rate after minimal repair isgiven by

    11

    (t)F

    f(t)r(t)

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    The Model

    Also it is well-known that if productfailures are maintained by minimal repairs

    only, then the failures are governed by anon-homogeneous Poisson process withintensity function r (t). A type II failure is

    major and necessitates productreplacement.

    12

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    13

    The Model

    Major Repair

    Minimal Repair

    0

    0

    t+xt

    t t+x

    0

    :Minor failure

    :Major failure

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    The Model

    The customer at the time of the purchasebuys the product along with FRW with an

    option for an extended warranty policy atthe expiry of FRW for an additional cost.The manufacturer while agreeing to

    replace items on failure of any type duringthe FRW period W offers the followingextended warranty policies:

    14

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    Policy 1 (Tm)

    15

    0 w

    1Y

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    Policy 2 (Tk)

    16

    0 w

    2Y

    12

    ,min YTY k

    0 w kth

    2Y

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    Policy 3 (T)

    17

    0 w

    3Y

    0 w W+T

    3Y

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    Cost Analysis

    18

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    Cost Analysis

    19

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    Numerical Illustration

    20

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    Numerical Illustration

    The reason for writing LAP in the aboveform is to separate the cost parameters

    under the control of the manufacturer andthe parameters associated with productlifetime.

    For the specific choice of the costparameters not shown here in our case,the long run average profits under

    different policies are given by: 21

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    Numerical Illustration

    22

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    23

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    Optimization Based on Total

    Sales Volume We wish to determine the optimal product

    price and warranty periods based on the

    total sales volume. The motivation forchoosing such an objective is that salesvolume is directly affected by these

    variables.

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    Optimization Based on Total

    Sales Volume

    27

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    Optimization Based on Total

    Sales Volume The manufacturers total long run average

    profit under the assumed demand function

    is seen to be

    28

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    Optimization Based on Total

    Sales Volume

    29

    In our analysis the extended warrantyperiod is fixed once the model parameters

    are known. Thus, we treat , the extendedwarranty period for policy i, as fixed andmerge it with the amplitude factor so that

    the total long run average profit is

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    Optimization Based on Total

    Sales Volume

    30

    Policy 1

    Policy 3Policy 2

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    EXT Warranty based on T.S.V

    and Customer Satisfaction Each dissatisfied customer can impact future

    sales in several ways and this has serious cost

    implications for the manufacturer. Though customer satisfaction with a purchased

    product is influenced by several reasonsincluding product price and after sale service,

    the main factor that attracts (detracts) acustomer to return to buy the product again isits performance over the warranty and extendedwarranty periods.

    31

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    EXT Warranty based on T.S.V

    and Customer Satisfaction Existing warranty models in the literature

    mainly focus on minimizing total warranty

    cost to optimize for warranty period andmaintenance strategies; however they failto take into consideration the penalty cost

    of customers non return in computingtheir objective functions as such a penaltyseems to play a major rule. Lasser et al.(1998), Jack and Murthy (2004)

    32

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    EXT Warranty based on T.S.V

    and Customer Satisfaction We assume that the customer satisfaction

    of the product depends on the number of

    major failures during the warranty andextended warranty periods. It is tacitlyassumed that the customers satisfaction

    is not influenced by minor failures.

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    EXT Warranty based on T.S.V

    and Customer SatisfactionIf W is the FRW and T is the extendedwarranty period, the customer satisfaction

    depends on N2(W+T), the number majorfailures in W+T. We assume that theconditional probability function of customerreturn given N2(W+T) = k is specified as

    follows:

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    35

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    EXT Warranty based on T.S.V

    and Customer Satisfaction

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    Other forms for the customerdissatisfaction depending on the product

    could be chosen. For instance when thecustomer is highly sensitive to failures ofthe product, one can choose to be:

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    EXT Warranty based on T.S.V

    and Customer Satisfaction Let be the probability of exactly k

    major failures during the warranty and

    extended warranty period for ourextended warranty model. Then theprobability Pr of the customer making a

    repurchase of the product is given by:

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    EXT Warranty based on T.S.V

    and Customer Satisfaction

    38

    Let Cp be the penalty cost to themanufacturer for a dissatisfied customer

    not returning to repurchase the product,then the manufacturers total profitfunction given in previous section can be

    rewritten as:

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    Policy 2

    Policy 1

    Policy 3

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    Conclusion

    The present work develops a newextended warranty model with different

    options for the consumer. Several extensions and generalizations are

    possible from here on, and in the

    following we will spell out a few of them:

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    Different types of failures

    p and q functions of the time

    General repair

    Alternate forms of demand function

    Optimal burn in period

    Preventive maintenances

    Other factors that influence the product sales

    41

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    References Amit Monga. and Ming J.Zuo. Optimal system design considering maintenance

    and warranty, Computers & Operations Research, 25(Issue9), pp. 691-705,September 1998.

    Anisur Rahman. and Chattopadhyay, G. Review of Long-Term WarrantyPolicies, Asia-Pacific Journal of Operational Research, Vol.23, No. 4, pp. 453-472, 2006.

    Barlow, R. and Proschan, F. Mathematical Theory of Reliability, John Wiley &Sons, New York, 1965.

    Barlow, R.E. and Hunter, L.C. Optimum preventive maintenance policies,Operations Research, 8, pp. 90-100, 1960.

    Blischke, W.R. and Murthy, D.N.P. Strategic warranty management: A life cycle

    approach, IEEE Trans. Eng Magn, vol. 47, pp. 40-54, 2000.

    Blishke, W.R. and Murthy D.N.P. Warranty Cost Analysis, Marcel Dekker, NewYork, 1994.

    Blishke, W.R. and Scheuer E.M. Applications of renewal theory in analysis offree-replacement warranty, Naval Research Logistics Quarterly, 28, pp. 193-

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    References Blishke, WR. and Murthy, D.N.P. Product warranty management-I: Taxonomy

    for warranty policies, European Journal of Operational Research, 62, pp.127-148, 1992.

    Boland, P. and Proschan, F.Periodic replacement with increasing minimal repaircosts at failure, Operational Research, 30, pp. 1183-1189, 1982.

    Boyan Dimitrov, Stefank Chukova, Zohel Khalil, Warranty Costs: An Age-Dependent Failure/Repair Model, Naval Research Logistics, Vol. 51, 2004.

    Brown, M. and Proschan, F. Imperfect repair, Journal of Applied probability,20, pp. 851 - 859, 1983.

    Fontenot, R.A. and Proschan, F. Some Imperfect maintenance models, InReliability Theory and Models, ed. M.Abdel Hameed, Erhan Cinlar and JosephQuinn. Academic Press, London, 1984.

    Gerald, M.Smith. (5thEd), Statistical Process Control and Quality Improvement,Pearson Prentice Hall , page 41, 2004.

    Glickman, T. S. and Berger, P. D. Optimal price and protection period decisionsfor a product under warranty, Management Science, 22, pp. 1381-1389, 1976.

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    References Hollis, A. Extended warranties, adverse selection and after markets, The

    Journal of Risk and Insurance, 66(3), pp. 321-343, 1999.

    Jack, N. and Murthy, D.N.P.Warranty servicing strategies to improve customersatisfaction, IMA Journal of Management Mathematics, 15, pp. 111-124, 2004.

    Jun Bai and Hoang Pham. Repair-Limit Risk-Free Warranty Policies withImperfect Repair, IEEE Transactions on system, Man and Cybernetics-Part A:System and Humans, Vol.35, No.6, November 2005.

    Kijima, M. Some results for repairable systems with general repair, Journal ofApplied Probability, 26, pp. 89-102, 1989.

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    Kumar, UD. and Chattopadhyay, G. Mathematical models for analysis ofextended warranty. In Proc of the fifth Asia-Pacific Industrial Engineering andManagement Systems Conference, Gold Coast, Australia, pp. 249, 12-15December, 2004. 44

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    References

    Lassar, W.M. Folkes, V.S. Grewal, D. and Costley, C. Consumer affective

    reactions to product problems when timing of warranty expiration varies, J.Business Res., 42, pp. 265-270, 1998.

    Lutz, N. and Padmabhaban, V. Warranties, extended warranties and productquality, International Journal of Industrial Organization, 16, pp. 463-493, 1998.

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    Research Logistics Quarterly, 29(2), pp. 345-356, 1982. Matis, T.I. Jayaraman, R. and Rangan, A. Optimal price and pro-rata decisions

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    Medhi, J. (2ndEd), Stochastic processes, Wiley Eastern limited, 1994.

    Mitra, A. and Patnakar, JG. Market share and warranty cost for renewablewarranty programs, International Journal of Production Economics, 50, pp.155-168, 1997.

    Murthy, D.N.P. and Blishke, W.R. Product warranty and management-II: Anintegrated framework for study, European Journal of Operational Research, 62,pp. 261-281, 1992.

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    References Murthy, D.N.P. Workshop on reliability and warranty, Operational Research Society

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    Nguyen, D.G. and Murthy, D.N.P. An Optimal Policy for servicing warranty,Journal of the Operations Research Society, 37, pp. 1081-1098, 1986.

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    Stadje, W. and Zuckerman, D. Optimal Strategies for some repair-replacement Models, Advances in Applied Probability, 22, pp. 641-656,1990.

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    Thank you for your time and attention