extended warranty models
TRANSCRIPT
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1
A Study on Extended
Warranty Models
Prof. Dr. Alagar Rangan
Vahid.H KhiabaniDepartment of Industrial Engineering
Eastern Mediterranean UniversityNorth Cyprus
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Outline
Introduction
Extended Warranty Model
Extended Warranty Model based on TotalSales Volume
Extended Warranty Model based on TotalSales Volume and Customer Satisfaction
Conclusions
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Introduction
A warranty is a contractual obligation thatassures the buyer that the product will
perform its intended function at aspecified level under the stated conditionsfor a specified period of time. If it fails to
do so, the manufacturer will repair/replacethe product at no cost or at a reducedcost to the buyer as the case may bedepending on the warranty terms.
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Introduction
The manufacturer uses warranty as a toolof advertisement in competition to other
products.
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5A schematic diagram of various warranty policies
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Introduction
Presently a large number of products arebeing sold in the market with long term orextended warranty policies. This is mainly
due to fierce competition in the marketshare and customer demand. An extendedwarranty is the extension of the base
warranty and is an obligation on the partof the manufacturer for further service tothe consumer beyond the free
replacement period W. 6
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Introduction
On average 27% of the new car buyerspurchased extended warranty.
Sears Roebuck reported a revenuegeneration of nearly US $1 billion from thesale of extended warranties.
The annual sale of extended warranties inUK alone is more than US $1 billion.
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Literature Review
Blishke and Murthy (1994), Anisur andChattopadhyay (2006), and Thomas and Rao (1999)
Nguyen and Murthy (1984 and 1986)
Mamer (1982)
Sahin and Polatoglu (1996)
Amit Monga and Ming J.Zuo (1998)
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Literature Review
Mitra and Patnakar (1997)
Lutz and Padmanabhan (1998)
Hollis (1999)
Yeh Lam and Peggo Kwok Wai Lam (2001)
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The Model
A repairable product is purchased at timet=0 which is subject to failures. The times
between successive failures areindependently and identically distributedwith distribution function F (). Failures
are classified as type I and type II failureswith probabilities q and p respectively.
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The Model
Type I failures are minor in nature andcan be minimally repaired (Barlow and
Proschan, 1965) restoring the product toits original condition just prior to failure. Ifa product is minimally repaired at time t,
then its failure rate after minimal repair isgiven by
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(t)F
f(t)r(t)
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The Model
Also it is well-known that if productfailures are maintained by minimal repairs
only, then the failures are governed by anon-homogeneous Poisson process withintensity function r (t). A type II failure is
major and necessitates productreplacement.
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13
The Model
Major Repair
Minimal Repair
0
0
t+xt
t t+x
0
:Minor failure
:Major failure
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The Model
The customer at the time of the purchasebuys the product along with FRW with an
option for an extended warranty policy atthe expiry of FRW for an additional cost.The manufacturer while agreeing to
replace items on failure of any type duringthe FRW period W offers the followingextended warranty policies:
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Policy 1 (Tm)
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0 w
1Y
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Policy 2 (Tk)
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0 w
2Y
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,min YTY k
0 w kth
2Y
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Policy 3 (T)
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0 w
3Y
0 w W+T
3Y
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Cost Analysis
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Cost Analysis
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Numerical Illustration
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Numerical Illustration
The reason for writing LAP in the aboveform is to separate the cost parameters
under the control of the manufacturer andthe parameters associated with productlifetime.
For the specific choice of the costparameters not shown here in our case,the long run average profits under
different policies are given by: 21
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Numerical Illustration
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Optimization Based on Total
Sales Volume We wish to determine the optimal product
price and warranty periods based on the
total sales volume. The motivation forchoosing such an objective is that salesvolume is directly affected by these
variables.
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Optimization Based on Total
Sales Volume
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Optimization Based on Total
Sales Volume The manufacturers total long run average
profit under the assumed demand function
is seen to be
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Optimization Based on Total
Sales Volume
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In our analysis the extended warrantyperiod is fixed once the model parameters
are known. Thus, we treat , the extendedwarranty period for policy i, as fixed andmerge it with the amplitude factor so that
the total long run average profit is
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Optimization Based on Total
Sales Volume
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Policy 1
Policy 3Policy 2
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EXT Warranty based on T.S.V
and Customer Satisfaction Each dissatisfied customer can impact future
sales in several ways and this has serious cost
implications for the manufacturer. Though customer satisfaction with a purchased
product is influenced by several reasonsincluding product price and after sale service,
the main factor that attracts (detracts) acustomer to return to buy the product again isits performance over the warranty and extendedwarranty periods.
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EXT Warranty based on T.S.V
and Customer Satisfaction Existing warranty models in the literature
mainly focus on minimizing total warranty
cost to optimize for warranty period andmaintenance strategies; however they failto take into consideration the penalty cost
of customers non return in computingtheir objective functions as such a penaltyseems to play a major rule. Lasser et al.(1998), Jack and Murthy (2004)
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EXT Warranty based on T.S.V
and Customer Satisfaction We assume that the customer satisfaction
of the product depends on the number of
major failures during the warranty andextended warranty periods. It is tacitlyassumed that the customers satisfaction
is not influenced by minor failures.
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EXT Warranty based on T.S.V
and Customer SatisfactionIf W is the FRW and T is the extendedwarranty period, the customer satisfaction
depends on N2(W+T), the number majorfailures in W+T. We assume that theconditional probability function of customerreturn given N2(W+T) = k is specified as
follows:
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EXT Warranty based on T.S.V
and Customer Satisfaction
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Other forms for the customerdissatisfaction depending on the product
could be chosen. For instance when thecustomer is highly sensitive to failures ofthe product, one can choose to be:
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EXT Warranty based on T.S.V
and Customer Satisfaction Let be the probability of exactly k
major failures during the warranty and
extended warranty period for ourextended warranty model. Then theprobability Pr of the customer making a
repurchase of the product is given by:
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EXT Warranty based on T.S.V
and Customer Satisfaction
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Let Cp be the penalty cost to themanufacturer for a dissatisfied customer
not returning to repurchase the product,then the manufacturers total profitfunction given in previous section can be
rewritten as:
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Policy 2
Policy 1
Policy 3
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Conclusion
The present work develops a newextended warranty model with different
options for the consumer. Several extensions and generalizations are
possible from here on, and in the
following we will spell out a few of them:
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Different types of failures
p and q functions of the time
General repair
Alternate forms of demand function
Optimal burn in period
Preventive maintenances
Other factors that influence the product sales
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References Amit Monga. and Ming J.Zuo. Optimal system design considering maintenance
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Thank you for your time and attention