exposed aggregate structures concrete tops
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PURVEYORS OF STRUCTURES & FINE CONCRETE
EXPOSED AGGREGATE STRUCTURES CONCRETE TOPS
Shellco Construction is dedicated to delivering superior products and service to our clients. We help turn your dreams into reality in custom homes, additions, commercial structures, exposed aggregate concrete, and custom concrete work. By employing the latest construction methods and embracing new technology, we can deliver unique solutions to your project.
STRUCTURESWe create structures that provide our clients with more than just a building…we deliver an environment in which you can realize your vision and achieve your goals. We have built longstanding relationships with leading general contractors and vendors in the construction industry. These relationships help us to consistently deliver a superior structure by ensuring that we use the highest quality materials and the most skilled laborers available, with the speed and safety that our clients expect. We thrive on challenges and excel at providing cost effective solutions to solve issues our clients are faced with.
EXPOSED AGGREGATE CONCRETEExposed aggregate concrete is decorative concrete that is colored with natural stones, glass, shells, and/or glowing rocks. There are many options to choose from. The texture of the finished product is designed to fit your specific needs or application.
CONCRETE TOPSShellco Construction also specializes in hand crafted concrete countertops, sinks, tables, and much more. Our team works closely with you, your contractor, architect, and/or designer to turn your vision into a reality. We only use the finest materials available. This enables us to produce a unique and genuine fabrication, which will be a valued statement piece in your residential or commercial project.
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A B O U T
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FOUNDATION
• Pilings - helical or auger cast• Spread Footers• Grade Beam• Slabs - structural or monolithic
MASONRY
• Typical• Bond Beam• Smooth or Split Face• Tooled Joints
CaST In PlaCe ConCreTe
• Tie Beams• Cast in Placed Decks• Stairs • Walls
FloorInG SySTemS
• Hollow Core• Wood Joist• Hambro • Double Tees• epicore • metal Deck
CarPenTry
• roof Trusses and Sheeting• T&G• outlookers• outriggers• Structural rafters• Hand Framed Heavy Timbers• Stairs
HarDSCaPeS
• Site /retaining Walls• equipment pads• Sidewalks• BBQ & Fire Pits
DemolITIon - selective
STruCTural STeel
CAPACITYShellco Construction has the bonding ability for projects, when needed. Our projects range from 400 sq. ft. additions to 30,000 sq. ft. custom homes to commercial projects.
SCOPE OF WORK
S T R U C T U R E S
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BID PROCESS
Shellco Construction is committed to delivering the highest quality structuresat the most competitive prices for our clients. This is achieved through a combination of our proprietary estimating program, ensuring accurate material and labor costs, streamlined in-house operations, and a proactive purchasing department. Years of experience allow our team to quickly review plans and make recommendations that can save our clients time and money.
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SAFETY
Everything at Shellco Construction is done based on the premise that construction incidents are not inevitable, but can be prevented. Our construction managers are tasked with the important job of ensuring that all of our employees, subcontractors, and vendors make it safely home at the end of every business day. We institute weekly tool box discussions, daily inspections, and ongoing education for everyone involved in the construction process.
INSURANCE
• General liability $ 2 million• automobile liability $ 1 million• Workers Comp $ 1 million• umbrella liability $ 1 million
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PROJECT SCHEDULE
Schedule optimization and automation are critical parts of the scheduling process. Our Experience enables us to avoid foreseeable delays and deliver projects on time. The interactive critical path schedule we have developed consists of powerful tools that minimize gaps between other trades working on the project and maximizes the opportunity to exceed expectations. We continue our promise of delivering speed to our clients through all aspects of our structural operations, from the time our estimating department receives a plan, until the final engineering inspection is passed.
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FAQ – STRUCTURES
WHaT DoeS SHellCo Do? We are a Structural Contractor. We build everything from the foundation throughroof engineering. If it is design by a structural engineer, we will build it.
Do you Do TruSSeS? Yes, we work with the best truss manufacturers in area to provide our clients withfloor and roof trusses.
Do you InSTall STuCCo?
No
Do you InSTall InSulaTIon?
No
Do you Do rooFInG?
no. We will install roof trusses and roof sheathing. We will not dry-in or install roofing, however.
Do you Do DemolITIon?We will perform selective structural demolition for additions or renovations in house. Major demolition such as total teardowns we will subcontract.
Do you ProvIDe WaTerProoFInG?
No
Do you InSTall WInDoWS, DoorS, or TrIm?
No
Do you Do STruCTural STeel?
Yes!
Do you Take Care oF THe Floor SySTem?
yes. We will install any floor system and will supply it for you if you would like.
THere are many oTHer SHell ConTraCTorS ouT THere.WHaT makeS SHellCo DIFFerenT? We have worked hard over the years to simplify the shell building process. Our professional estimators detail all potential projects to provide an accurate bid. all our field superintendents have smart phones, iPads to keep in constant communication. This allows us to coordinate the newest plans and current schedules instantaneously with the field. We also have all the necessary materials, tools and equipment to get the job done. This includes in house skid steer loaders (Bobcat), mini-excavators, boom forklifts, scaffold, pole shores, early entry concrete saws, and demolition equipment. We have created various systems to ensure your project will be built to plan quickly and safely while providing top quality customer service.
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Exposed aggregate concrete is available in a vast array of colors, and is fast becoming the number one choice for architects and builders throughout South Florida. We offer a completely customized solution. you choose your cement color, sizes and colors of the aggregates, and finishes. your selections will create a one-of-a-kind feature that will add character and appeal to your project.
SCOPE OF WORK• Sidewalks• Driveways• Garages• Patios• Pool decks• Plazas & offices• Stores & restaurants
an exposed-aggregate finish is also possible on concrete walls or tilt-up panels.vertical applications include:
• Decorative retaining walls• architectural building facades• Sound barrier walls
E X P O S E D A G G R E G AT E C O N C R E T E
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AGGREGATE SWATCHES
If you’re looking for a one-of-a-kind concrete driveway, walkway, or pool deck that reflects your individuality and lifestyle; Shellco Construction is the perfect choice for superior quality and excellence. We are known for our distinct work with exposed aggregate and colored concrete. exposed aggregate is an excellent choice for commercial structures such as offices, stores, restaurants, and gyms.
Beach Beige w/ African Mix light Gray & White Shell w/ Green marble
White Cement w/ Alabama limestone
Gray Cement w/ rice rock
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Charcoal w/ alabama limestone mesa Beige w/ Gray Cement & White Shell
White Cement w/ Abalone mesa Beige w/ Quahog
Spring Beige w/ Quahog White Cement w/ Mixto
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AGGREGATE SAMPLES
The most popular decorative aggregates are richly colored natural stones such as basalts, granite, quartz, and limestone. Manufactured materials like recycled, colored glass can be used as well. Seashells and other unique objects may also be seeded into the concrete surface. Whether modern, rustic, or simply blending naturally into the landscape, the choice is yours…in any style or color combination.
Quahog
alabama limestone
Teal Sea Glass
White Shell
Green marble
Sea Glass
Abalone
Mixto (small)
emerald Sea Glass
** Custom aggregate available **
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** Custom colors available **
COLOR CHART – EXPOSED AGGREGATE CONCRETE
G-31 Shadow Slate
k-218-8 landmarks Gray
1266 Cool Gray
C-14 French Gray
C-24 Charcoal
C-34 Dark Gray
5238 Sunbaked Clay
6063 Winter Beige
0288 autumn Beige
C-20 limestone
C-25 Sombrero Buff
C-12 mesa Beige
G-22 Coral red
C-32 Quarry red
G-22 5059 Sorrento red
C-27 Westwood Brown
1017 Barcelona Brown
1010 Brownstone
C-26 antique Cork
5234 Summer Beige
5130 Spring Beige
C-15 Cochella Sand
C-11 Desert Sand
C-21 adobe Tan
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FAQ-EXPOSED AGGREGATE CONCRETE
WHaT WoulD CauSe SToneS To PoP ouT oF THe ConCreTe SurFaCe?This is caused by over-exposing. When installed by an experienced aggregate crew, this will rarely occur. Exposed aggregate actually holds up much better and lasts longer than other decorative concrete methods.
Can I GeT my aGGreGaTe In DIFFerenT ColorS?Yes. Choose from a large industry selection, which has a broad range of colors and hues…from Sandstone to Terracotta and everything in between, to match any décor.
IS exPoSeD aGGreGaTe ConCreTe SlIPPery WHen WeT?No. The texture on the concrete stops the surface from becoming slippery (unlike other concrete finishes), which makes it a perfect product for around the home or in public areas.
DoeS IT neeD SealInG?Sealing isn’t essential but is highly recommended. The sealer works as a stain repellent and also gives the concrete an appealing sheen.
WHaT IS GloW-CreTe™?Glow-crete™ is a new, modern, and extremely popular glow in the dark stone added to an exposed aggregate mix, creating a relaxing ambient glow throughout your home.
HoW lonG aFTer THe Pour WIll We Have To STay oFF THe exPoSeD aGGreGaTe ConCreTe?It can be walked on the next day, but we do recommend you stay off the concrete until we have finished the “clean and seal” component of the job. We recommend that you leave the paving for 5-7 days before driving a vehicle on it.
PROS & CONS
ProS• Durability - outlasts all decorative concrete finishes.• Safety - anti-slip surface • versatility - Seamlessly blends with any surroundings.• low maintenance - Does not require annual sealing to maintain its beauty.• expansion - additions and expansions are easily matched.• variety - many aggregates and colors to choose from.
CONS• requires installation by skilled professionals.• lack of experience can result in unsightly appearance and performance.
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Shellco Construction is a custom concrete fabricator, servicing both residential and commercial projects. We work in conjunction with designers, architects, contractors, remodelers, and homeowners to help construct their designs. Concrete tops can be designed to your exact specifications. every project is unique in shape, size, color, inlays, exposed aggregate, and finishes.
Concrete is durable, versatile, and natural. It is easy to understand why it’s been considered the material of choice for centuries. It is easy to maintain and clean. Its natural beauty and function adds value to the most important rooms in your space. Our goal is to consistently create elegant and functional, hand made concrete products. We take great pride in the high quality of our products and our superior customer service.
SCOPE OF WORK
C O N C R E T E T O P S
CounTerToPS• kitchen• Bathroom• Desktops
FIrePlaCeS
FURNITURE
OUTDOOR• Fire Pits• outdoor kitchens• Planter Boxes
SINKS• kitchen• Bathroom
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EDGE PROFILES
Bulnose
oG Simple
Soap Dish
Grill Drainboard
Chiseled Rock
Rough Rock
Chamfer
Journey Drainboard
Egg and Dart
Spiral
Coral Reef
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COLOR CHART – CONCRETE TOPS
** Custom aggregate available **
Natural White
limestone
Mint
Green Slate*+
Blue Fog *+
maple Wood*+
Coral
Terra Cotta
Old Brick
Tile Red
Redwood*
Dove Grey
Desert Sand*
Putty*
Sand Buff*
Smoke
Taupe
Concrete Grey
Caribbean Cream Spice
Ivory Brown Derby
Antique White Chocolate*
Sun Buff* Dark Walnut
Almond Charcoal
Silver Gray*
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SINK MOLDS
lincoln
Concord
Prescott
Rockport
Thornton
lonoke
Harrison
Washington
Fisher
Wheatley
Franklin
Clarendon
** Custom aggregate available **
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FAQ – CONCRETE TOPS
DoeS THe ConCreTe ever CraCk?yes. Hairline cracking may occur. However, this does not affect the structural integrity of the concrete. It can be patched or left visible, thus adding character to the look of the concrete.
DoeS THe ConCreTe STaIn or IS IT WaTerProoF?The concrete must be sealed, making it water and stain resistant. It is best to clean up spills as soon as possible, especially oils and acidic liquids.
DoeS THe Color ever vary?Yes. Since our product is hand made, color and texture may vary. This is part of the uniqueness of concrete.
WHaT IS THe maxImum SIze a Pre-CaST SlaB Can Be?Typically, we keep them to 7’ x 3’, as they have a tendency to become too heavy to work with. larger sizes can be achieved but seaming may be required. Please call us to discuss your project.
Can I PuT HoT PanS on THe CounTer?No. It’s best to use hot pads or a trivet to avoid scorching the sealer.
Can I CuT DIreCTly on THe CounTer?No. A cutting board should be used instead. Knife marks can mar the sealed surface and set up areas for stains to form.
HoW Far Can IT CanTIlever (STanD ouT) WITHouT BeInG SuPPorTeD?max of 18” with a 1.5” thick countertop.
WHo SHoulD InSTall ConCreTe CounTerToPS?It should be installed by someone with marble or granite installation experience.
Can I uSe IT ouTDoorS?Yes. It’s a great product for outdoor use.
HoW Do I Clean IT?Plain soap and water or any natural non-abrasive cleaner, such as diluted Simple Green, can be used to clean it.
HoW Do I maInTaIn THe FInISH?Regular maintenance will insure the long life of the concrete.
Do I Have a CHoICe oF FInISHeS?yes. We produce three different finishes. The first is an “upside down process” finish. The second is a “pressed” finish. The third is a “ground” finish. an “upside down process” is one color with many variations in the finish caused by the natural materials. a “pressed process” is a veined finish that may have one or more colors needed. a “ground finish” is achieved by grinding the concrete surface and exposing the aggregate.
WWW.SHellCoConSTruCTIon.Com
EXPOSED AGGREGATE STRUCTURES CONCRETE TOPS
1300 GaTeWay roaDlake Park, Fl. 33403
561-684-5755 (oFFICe)561-684-5754 (Fax)
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