expert wind turbine remanufactured...manufacturer abb converter fullpowerconcept 4q operation...
TRANSCRIPT
EXPERTREMANUFACTURED WIND TURBINE
Repowering Solutions is a division of Jeraneas Group ofcompanies.
Our core business is the remanufacturing of wind turbines ofdifferent sizes; a work that we have been doing with goodsuccess for the past years. We have several references in Europeand Latin America. As an example, we have been the firstinstallation approved by Enel in Italy, using remanufacturedturbines (a Nordtank 300 derated to 200kw). Our final producthas the same lifespan than a new turbine, comes with 5 years ofguarantee.
We currently have different solutions for different projectsspecially in the range where you work: 60 to 2000kw. As amatter of fact, we sold 10 units of remanufactured turbine lastyear for the Italian, Spain, Nicaragua and UK market
We can adapt our scope to the different projects, from being asimple supplier of turbines, to a full EPC contractor. Thisflexibility will be very positive when collaborating with yourcompany, since we can create good synergies.
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VESTAS 150kW TO 400kW LAGERWAY 60 TO 80kW NORDTANK 150kW TO 300kW
All components are removed for cleaning and inspection. Any component not meeting OEM manufacturer
specifications is repaired or replaced. The nacelle frame is inspected for cracks and overall
structural integrity. Any deficiencies are repaired and tested. The machine base and frame are stripped of all paint, cleaned
of dirt and lubricant, and repainted. All critical rotating components (cylinders, rollers, etc.) are
inspected for run‐out. Any component not meeting OEMmanufacturer specifications are repaired or replaced.
All bearings (roller or plain) are repaired or replaced withnew.
All belting is repaired or replaced with new. All rubber hydraulic lines are repaired or replaced with new. All polymer couplings are repaired or replaced with new. All hardware is repaired or replaced with new. All gear boxes are cleaned, inspected, and new seals installed.
Gears are inspected and repaired or replaced if needed. All generators are cleaned, inspected, and 100% rewound. Brake calipers are rebuilt, including new brake rotor and brake
pads. Bull (Yaw) gear is repaired or replaced with new having a
wider face than the OEM gearing.
Pinion gear is repaired or replaced with new having a widerface than the OEM gearing.
All Oil on wear blocks are replaced with new. All blades are inspected for defects, including wear, cracks, and
blemishes. All blades are protected with a new covering of gel coat. All blades are weighed, balanced, and matched. Blade over‐speed mechanisms are inspected. Any component
not meeting OEM manufacturer specifications are repaired orreplaced.
All electrical wiring and components are new and upgradedabove and beyond original manufacture specification.
The main control system is repaired or replaced for new. Wind vane and anemometer are repaired or replaced with new. ABB full power converter
STANDARD REMANUFACTURING PROCESS
ADVANTAGES REMANUFACTURED WIND TURBINES
Cheaper to transport, quicker to install
The light weight of the refurbished Wind Turbines minimizesconstruction and transportation costs.The refurbished Wind Turbines features a compact style of bladetransportation which allows the safe transportation of three bladesat one time using existing trucks and cranes. This makes installationquicker and minimizes transportation costs
Lowering maintenance costs for greater profitability
Maintenance and repairs can now be performed faster and cheaperup‐tower, and with greater technical ease, thanks to our updatedergonomic nacelle design with increased access and workingenvironment.With a ABB full scale converter, the complies with even the mostchallenging grid requirements of the modern energy market.
Grid requeriments
The refurbished Wind Turbines are designed for optimumcompliance with grid standards worldwide. The Full Power Converterof ABB advanced grid compliance system provides active andreactive power regulation, fast response to changes in frequency andfault ride‐through capabilities to support grid levels and stability inthe event of grid fluctuations.Investing in a refurbished Wind Turbines means investing in turbinesthat can adapt to even the most challenging grid codes.
Low Balance of Plant (BOP)
Installation and transportation costs refurbished Wind Turbines justlike is designed to be transported easily (by rail, truck or ship) tovirtually any site around the world. In termsof weight, height and width, all of its components comply with localand international limits for standard transportation.Specifically, not one of its components weighs more than 30 tones.Your foundation costs are also lowered with the refurbished WindTurbines due to its improved load control. The innovative powersystem provides excellent grid support and is highly adaptable forfuture technical requirements.It also enables substations to be simpler and therefore more cost‐effective.
TECHNICAL DATA
POWERGrid power 60kW – 80kWRotor diameter 18 mHub Height 30 – 40 m
ROTORNumber of blades 2Position Upwind
GENERATORAsynchronous squirrel cage rotor, designer fo VSDVoltage 400, 690VManufacturer ABB
CONVERTERFull Power Concept 4Q Operation
IGBT Power Rack ModuleGrid Voltage 400, 480V 50/60hzControl System DTC – Direct Torque ControlManufacturer ABB
LAGERWAY 60kW – 80kW
LAGERWAY 60kW – 80kW
LAGERWAY 60kW – 80kW
NEW GENERATOR 200KW FULL POWER CONVERTER GEARBOX HANSEN NACELLE NORDTANK
TECHNICAL DATA
POWERGrid power 150kW ‐ 300kWRotor diameter 28 mHub Height 30 m
ROTORNumber of blades 3Position Upwind
GENERATORAsynchronous squirrel cage rotor, designer fo VSDVoltage 400, 690VManufacturer ABB
CONVERTERFull Power Concept 4Q Operation
IGBT Power Rack ModuleGrid Voltage 400, 480, 690V, 50/60hzControl System DTC – Direct Torque ControlManufacturer ABB
NORDTANK 150kW to 300kW
V powerm/s KW4 3,685 6,496 18,347 46,878 83,489 119,5410 161,7811 19112 19913 20014 20015 20016 20017 20018 19619 190,0720 19021 18922 18723 18724 18725 187
NORDTANK 150kW to 300kW
0
50
100
150
200
250
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Power outpu
t (kW
)
Wind Speed (m/s)
Power Curve NTK200
NORDTANK 150kW to 300kW
V powerm/s KW4 6,55 8,11256 22,9257 58,58758 104,359 149,362510 202,22511 238,7512 248,7513 25014 25015 25016 25017 25018 24519 237,587520 237,521 236,2522 233,7523 233,7524 233,7525 233,75
0
50
100
150
200
250
300
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Power outpu
t (kW
)
Wind Speed (m/s)
Power Curve NTK250
NORDTANK 150kW to 300kW
NORDTANK 150kW to 300kW
VESTAS NACELLE GEARBOX HANSEN FULL POWER CONVERTER
TECHNICAL DATA
POWERGrid power 150kW – 400kWRotor diameter 34 mHub Height 30 m
ROTORNumber of blades 3Position Upwind
GENERATORAsynchronous squirrel cage rotor, designer fo VSDVoltage 400, 690VManufacturer ABB
CONVERTERFull Power Concept 4Q Operation
IGBT Power Rack ModuleGrid Voltage 400, 480, 690V, 50/60hzControl System DTC – Direct Torque ControlManufacturer ABB
VESTAS 150kW to 400kW
V powerm/s KW4 55 16,86 44,47 82,78 1299 185,810 20011 20012 20013 20014 20015 20016 20017 20018 20019 20020 200
VESTAS 150kW to 400kW
VESTAS 150kW to 400kW
V powerm/s KW4 55 16,86 44,47 81,78 1279 18910 25011 25012 25013 25014 25015 25016 25017 25018 25019 25020 250
VESTAS 150kW to 400kW
VESTAS 150kW to 400kW
TECHNICAL DATA
POWERGrid power 600 KWRotor diameter 44 mHub Height 45 m
ROTORNumber of blades 3Position Upwind
GENERATORAsynchronous squirrel cage rotor, designer fo VSDVoltage 400, 690VManufacturer ABB
CONVERTERFull Power Concept 4Q Operation
IGBT Power Rack ModuleGrid Voltage 400, 480, 690V, 50/60hzControl System DTC – Direct Torque ControlManufacturer ABB
VESTAS 600kW
VESTAS 600kW
VESTAS 600kW
Ronda de Atocha, 3728012 Madrid ‐ EspañaT internacional (+34) 911 610 336T Spain (+34) 902 103771M (+34) 697 921 445
www.jeraneas.comwww.repoweringsolutions.com
Italia Wind Project
Carlo [email protected] (+34) 626661882