experimental study on properties of clay bricks by adding cement, lime and scba

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International Journ Internat ISSN No: 245 @ IJTSRD | Available Online @ www Experimental St Adding Singh De Department of Civi INTRODUCTION Bricks are the artificial stones. These building construction and for ornamen These are one of the basic materials construction. These are easily availab light weighted. They can be mould shape and size. The properly manufactu nearly as strong as stone. Uses of Bricks 1. These bricks can be used as a buil construct the buildings. 2. It can be used as a lining material wells, canals etc. 3. It can also be used as a flooring mate 4. It can also be used in Reinforced bric Literature Survey S No Authors Journal & Year 1 Ravindra Kumaret. al IJERA 2017 Burnt c constru waste m deposit at low wastes a sustai effect o rice in c 2 Saif A. usmani IJESC 2017 An atte of brick certain and the this stu suitable nal of Trend in Scientific Research and De tional Open Access Journal | www.ijtsr 56 - 6470 | Volume - 2 | Issue – 6 | Sep w.ijtsrd.com | Volume – 2 | Issue – 6 | Sep-Oct tudy on Properties of Clay Bri g Cement, Lime and SCBA eepak Krishna 1 , Pratiksha Malviya 2 1 M.Tech Scholar, 2 Professor il Engineering, Millennium Institute of Technolo Bhopal, Madhya Pradesh, India e are used in ental purposes. used for wall ble, cheap and into required ured bricks are lding block to l for lining of erial. ck concrete. 5. It can also be used to walls. Types of Bricks Bricks can be of many types d 1. Quality 2. Building Process 3. Manufacturing Method 4. Raw Material 5. Using Location 6. Weather-resisting Capabil 7. Purpose of Using 8. Shape 9. Region Brief Findings clay brick is one of the major and widely u uction around the world. The manufacturing of b materials can minimize the environmental overb tion on open landfills and would also improve production cost leading to more sustainable utilization would not only be economical, but m inable and pollution free environment. This stud of the waste addition produced from two major clay bricks manufacturing. empt has been made to investigate the effect on ks when blended with various wastes. Puzzolon waste material blends will be studied, various eir variation with change in composition is inv udy. Traditional brick-making would be the focu e material will be suggested based on the finding evelopment (IJTSRD) rd.com p – Oct 2018 2018 Page: 1594 icks by ogy, construct the boundary depending on lity used building units in burnt clay bricks using burden caused by waste the brick performance e construction. These may also help to create dy aims to evaluate the r crops: sugarcane and mechanical properties nic material along with mechanical properties volved in the scope of us of research, the most g.

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Bricks are the artificial stones. These are used in building construction and for ornamental purposes. These are one of the basic materials used for wall construction. These are easily available, cheap and light weighted. They can be mould into required shape and size. The properly manufactured bricks are nearly as strong as stone. Singh Deepak Krishna | Pratiksha Malviya "Experimental Study on Properties of Clay Bricks by Adding Cement, Lime and SCBA" Published in International Journal of Trend in Scientific Research and Development (ijtsrd), ISSN: 2456-6470, Volume-2 | Issue-6 , October 2018, URL: https://www.ijtsrd.com/papers/ijtsrd18920.pdf Paper URL: http://www.ijtsrd.com/engineering/civil-engineering/18920/experimental-study-on-properties-of-clay-bricks-by-adding--cement-lime-and-scba/singh-deepak-krishna

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Page 1: Experimental Study on Properties of Clay Bricks by Adding Cement, Lime and SCBA

International Journal of Trend in

International Open Access Journal

ISSN No: 2456

@ IJTSRD | Available Online @ www.ijtsrd.com

Experimental Study on Properties of Clay Bricks byAdding Cement,

Singh Deepak Krishna

Department of Civil Engineering,

INTRODUCTION Bricks are the artificial stones. These are used in building construction and for ornamental purposes. These are one of the basic materials used for wall construction. These are easily available, cheap and light weighted. They can be mould into required shape and size. The properly manufactured bricks are nearly as strong as stone. Uses of Bricks 1. These bricks can be used as a building block to

construct the buildings. 2. It can be used as a lining material for lining of

wells, canals etc. 3. It can also be used as a flooring material.4. It can also be used in Reinforced brick concrete. Literature Survey

S No

Authors Journal & Year

1 Ravindra Kumaret. al

IJERA 2017

Burnt clay brick is one of the major and widely used building units in construction around the world. The manufacturing of burnt clay bricks using waste materials can minimize the environmental deposition on open landfills and would also improve the brick performance at low production cost leading to more sustainable construction. These wastes utilization would not only be economical, but may also help to create a sustainable and pollution free environment. This study aims to evaluate the effect of the waste addition produced from two major crops: sugarcane and rice in clay bricks manufacturing.

2 Saif A. usmani

IJESC 2017

An attempt has been made to investigate the effect on mechanical properties of bricks when blended with various wastes. Puzzolonic material along with certain waste material blends will be studied, various mechanical properties and their variation with chathis study. Traditional bricksuitable material will be suggested based on the finding.

International Journal of Trend in Scientific Research and Development (IJTSRD)

International Open Access Journal | www.ijtsrd.com

ISSN No: 2456 - 6470 | Volume - 2 | Issue – 6 | Sep

www.ijtsrd.com | Volume – 2 | Issue – 6 | Sep-Oct 2018

Experimental Study on Properties of Clay Bricks byAdding Cement, Lime and SCBA

Singh Deepak Krishna1, Pratiksha Malviya2 1M.Tech Scholar, 2Professor

rtment of Civil Engineering, Millennium Institute of TechnologyBhopal, Madhya Pradesh, India

Bricks are the artificial stones. These are used in building construction and for ornamental purposes.

of the basic materials used for wall construction. These are easily available, cheap and light weighted. They can be mould into required shape and size. The properly manufactured bricks are

d as a building block to

It can be used as a lining material for lining of

It can also be used as a flooring material. It can also be used in Reinforced brick concrete.

5. It can also be used to construct the bound

walls. Types of Bricks Bricks can be of many types depending on 1. Quality 2. Building Process 3. Manufacturing Method 4. Raw Material 5. Using Location 6. Weather-resisting Capability7. Purpose of Using 8. Shape 9. Region

Brief Findings

Burnt clay brick is one of the major and widely used building units in construction around the world. The manufacturing of burnt clay bricks using waste materials can minimize the environmental overburden caused by waste deposition on open landfills and would also improve the brick performance at low production cost leading to more sustainable construction. These wastes utilization would not only be economical, but may also help to create

inable and pollution free environment. This study aims to evaluate the effect of the waste addition produced from two major crops: sugarcane and rice in clay bricks manufacturing. An attempt has been made to investigate the effect on mechanical properties of bricks when blended with various wastes. Puzzolonic material along with certain waste material blends will be studied, various mechanical properties and their variation with change in composition is involved in the scope of this study. Traditional brick-making would be the focus of research, the most suitable material will be suggested based on the finding.

Research and Development (IJTSRD)

www.ijtsrd.com

6 | Sep – Oct 2018

Oct 2018 Page: 1594

Experimental Study on Properties of Clay Bricks by

f Technology,

It can also be used to construct the boundary

Bricks can be of many types depending on –

resisting Capability

Burnt clay brick is one of the major and widely used building units in construction around the world. The manufacturing of burnt clay bricks using

overburden caused by waste deposition on open landfills and would also improve the brick performance at low production cost leading to more sustainable construction. These wastes utilization would not only be economical, but may also help to create

inable and pollution free environment. This study aims to evaluate the effect of the waste addition produced from two major crops: sugarcane and

An attempt has been made to investigate the effect on mechanical properties of bricks when blended with various wastes. Puzzolonic material along with certain waste material blends will be studied, various mechanical properties

nge in composition is involved in the scope of making would be the focus of research, the most

suitable material will be suggested based on the finding.

Page 2: Experimental Study on Properties of Clay Bricks by Adding Cement, Lime and SCBA

International Journal of Trend in Scientific Research and Development (IJTSRD) ISSN: 2456

@ IJTSRD | Available Online @ www.ijtsrd.com

Objectives Establishment of best suited combination of SCBA, lime, cement and other constituents proportion for higher compressive strength brick. Methodology The scope of current study aims at identifying nonconventional materials for use in bricks,be achieved by making trial mixes of various materials to be added in varying percentages. These bricks can then be fired using traditional methodologies. The physico-mechanical tests will be carried out on fired product according to recommended Indian standards. The tests are compressive strength IS 3495 (Part-I): 1992, water absorption IS 3495 (Part-II): 1992 efflorescence IS 3495 (Part-III): 1992 and brick density IS 2185 (PartI): 1979. The compressive strength will be determined using compression testing machine. RESULTS AND DISCUSSION Table 5.1 Specific Gravity of different materials those

were used in manufacturing of bricksS. No. Material Specific Gravity

1 SCBA 2.28

2 Cement 3.1

3 Lime 2.4 Compressive strength analysis of the bricksThe modular bricks samples of size 190mm × 90 mm (IS: 12894-2002) wercompressive strength tests were conducted on three Bricks from each mix. The results of the compressive strength tests are shown in Table 5.2. These results were found after testing the specimens. Bthe frogs of the specimen were filled upsand mortar (1:1).

Table 5.2 Compressive strength of Clay Brick

Specimen No.

Load taken by the specimen brick (kg)

Compressive Strength (kg/cm

1 7700

2 7800

3 7750 Average compressive strength of these specimen after testing = 45.32 kg/cm2.

International Journal of Trend in Scientific Research and Development (IJTSRD) ISSN: 2456

www.ijtsrd.com | Volume – 2 | Issue – 6 | Sep-Oct 2018

Establishment of best suited combination of SCBA, lime, cement and other constituents proportion for

The scope of current study aims at identifying nonconventional materials for use in bricks, this can be achieved by making trial mixes of various materials to be added in varying percentages. These bricks can then be fired using traditional

mechanical tests will be carried out on fired product according to

Indian standards. The tests are I): 1992, water

II): 1992 efflorescence IS III): 1992 and brick density IS 2185 (Part-

I): 1979. The compressive strength will be determined

Table 5.1 Specific Gravity of different materials those of bricks

Specific Gravity

bricks 190 mm × 90 re casted. The

compressive strength tests were conducted on three Bricks from each mix. The results of the compressive strength tests are shown in Table 5.2. These results

Before testing, up with cement

Table 5.2 Compressive strength of Clay Brick Compressive

Strength (kg/cm2)

45.03

45.61

45.32 Average compressive strength of these specimen after

Table 5.3 Compressive strength of Brick Specimen (Mix

Specim en No.

% of SCBA

Load taken by the specimen

brick (kg)1 5 47022 5 46533 5 4711

Average compressive strength testing = 27.38 kg/cm2.

Table 5.4 Compressive strength of Brick Specimen (Mix

Specimen No.

% of SCBA

Load taken by the specimen

brick (kg)1 10 38022 10 38523 10 3854

Average compressive strength of these specimen after testing = 22.41 kg/cm2.

Table 5.5 Compressive strength of Brick Specimen (Mix

Specimen No.

% of SCBA

Load taken by the specimen

brick (kg)1 15 26022 15 26513 15 2552

Average compressive strength of these specimen after testing = 15.20 kg/cm2.

Table 5.6 Combine table for compressive Strength of Brick

Specimen No.

% of SCBA

Load taken by the specimen

brick (kg)1 5 46872 10 3832.23 15 2597

Figure5.2 Compressive strength v/s SCBATable 5.7 Compressive strength of

Brick Specimen (MixSpecimen No.

% of Cemen

t

Load taken by the specimen

brick (kg)1 5 102522 5 102023 5 10301

Average compressive strength of these specimen after testing = 59.94 kg/cm2.

International Journal of Trend in Scientific Research and Development (IJTSRD) ISSN: 2456-6470

Oct 2018 Page: 1595

Table 5.3 Compressive strength of Brick Specimen (Mix-I)

Load taken by the specimen

brick (kg)

Compressive Strength (kg/cm2)

4702 27.47 4653 27.18 4711 27.48

Average compressive strength of these specimen after

Table 5.4 Compressive strength of Brick Specimen (Mix-II)

Load taken by the specimen

brick (kg)

Compressive Strength

(kg/cm2) 3802 22.21 3852 22.50 3854 22.52

Average compressive strength of these specimen after

Table 5.5 Compressive strength of Brick Specimen (Mix-III)

Load taken by the specimen

brick (kg)

Compressive Strength (kg/cm2)

2602 15.21 2651 15.48 2552 14.92

Average compressive strength of these specimen after

Table 5.6 Combine table for compressive of Brick

Load taken by the specimen

brick (kg)

Compressive Strength (kg/cm2)

4687 27.43 3832.2 22.27 2597 15.25

Compressive strength v/s SCBA Table 5.7 Compressive strength of

Brick Specimen (Mix-IV) Load taken by the specimen

brick (kg)

Compressive Strength (kg/cm2)

10252 59.94 10202 59.64 10301 60.23

Average compressive strength of these specimen after

Page 3: Experimental Study on Properties of Clay Bricks by Adding Cement, Lime and SCBA

International Journal of Trend in Scientific

@ IJTSRD | Available Online @ www.ijtsrd.com

Table 5.8 Compressive strength of Brick Specimen (Mix-V)

Specimen No.

% of Ceme

nt

Load taken by the specimen

brick (kg)

Compressiv

1 10 12010 2 10 12108 3 10 12152

Average compressive strength of these specimen after testing =70.62 kg/cm2.

Table 5.9 Compressive strength of Brick Specimen (Mix-VI)

Specimen No.

% of Cement

Load taken by the specimen

brick (kg) 1 15 18002 2 15 17002 3 15 17251

Average compressive strength of these specimen after testing =101.86 kg/cm2.

Table 5.10 Combine table for compressive Strength of Brick

Specimen No.

% of Cement

Load taken by the specimen

brick (kg) 1 5 10248..2 2 10 12072.7 3 15 17416.4

Figure5.3 Compressive strength v/s CementTable 5.11 Compressive strength of

Brick Specimen (Mix-VII)Specimen No.

% of Lime

Load taken by the specimen

brick (kg) 1 5 8000 2 5 8100 3 5 8150

Average compressive strength of these specimen after testing = 47.28 kg/cm2.

Table 5.12 Compressive strength ofBrick Specimen (Mix-VIII)

Specimen No.

% of Lime

Load taken by the specimen

brick (kg)

Compressive

1 10 10100 2 10 10000 3 10 10200

Average compressive strength of these specimen after testing = 59.07 kg/cm2.

International Journal of Trend in Scientific Research and Development (IJTSRD) ISSN: 2456

www.ijtsrd.com | Volume – 2 | Issue – 6 | Sep-Oct 2018

Table 5.8 Compressive strength of Compressive Strength (kg/cm2)

70.17 70.76 71.05

Average compressive strength of these specimen after

Table 5.9 Compressive strength of VI)

Compressive Strength

(kg/cm2) 105.26 99.42 100.88

Average compressive strength of these specimen after

Table 5.10 Combine table for compressive

Compressive Strength

(kg/cm2) 59.93 70.06 101.85

5.3 Compressive strength v/s Cement Table 5.11 Compressive strength of

VII) Compressive Strength (kg/cm2)

46.78 47.37 47.66

Average compressive strength of these specimen after

Table 5.12 Compressive strength of VIII)

Compressive Strength (kg/cm2)

59.06 58.47 59.65

Average compressive strength of these specimen after

Table 5.13 Compressive strength of Brick Specimen (Mix

Specimen No.

% of Lime

Load taken by the specimen

brick (kg)1 15 130022 15 131053 15 12854

Average compressive strength of these specimen testing = 75.95 kg/cm2.

Table 5.14 Combine table for compressive Strength of Brick

Specimen No.

% of Lime

Load taken by the specimen

brick (kg)1 5 8083.92 10 10099.253 15 12984.02

CONCLUSION On the basis of observation the following conclusions are: 1- Increase the compressive strength of bricks around

60 – 64 % with use of 15 % lime in manufacturing of bricks.

2- Increase the compressive strength of bricks around 120 – 125 % with use of manufacturing of bricks.

3- If add SCBA in the mix, it reduces the compressive strength of brick.

REFERENCES 1. ASTM (1985). “ASTM standard test method for

unconfined compressive strength of soil.” ASTM D2166, Philadelphia.

2. Dhir, R.K. (2005): “Emeutilization: World Scenario”, Proc. Of International Conference on fly ash utilization, pp: O 1.1-1.10.

3. Fibre Reinforced Fly Ash Based Lime Bricks”, International Journal of the IS: 12894Pulverized Fuel Ash-Lime BricksBureau of Indian Standards, New Delhi.

4. IS: 3495 (Part 1 and 2)-1992,Burnt Clay Building BrBureau of Indian Standards,

5. IS: 6932-1973, Methods of tests for building lime—Specification, Bureau of Standards, New Delhi.

Research and Development (IJTSRD) ISSN: 2456-6470

Oct 2018 Page: 1596

Table 5.13 Compressive strength of Brick Specimen (Mix-IX)

Load taken by the specimen

brick (kg)

Compressive Strength

(kg/cm2) 13002 76.02 13105 76.61 12854 75.15

Average compressive strength of these specimen after

Table 5.14 Combine table for compressive of Brick

Load taken by the specimen

brick (kg)

Compressive Strength (kg/cm2)

8083.9 47.27 10099.25 59.06 12984.02 75.95

On the basis of observation the following conclusions

Increase the compressive strength of bricks around 64 % with use of 15 % lime in manufacturing

Increase the compressive strength of bricks around 125 % with use of 15% cement in

If add SCBA in the mix, it reduces the compressive strength of brick.

ASTM (1985). “ASTM standard test method for unconfined compressive strength of soil.” ASTM

Dhir, R.K. (2005): “Emerging trends in fly ash utilization: World Scenario”, Proc. Of International Conference on fly ash utilization, pp:

Fibre Reinforced Fly Ash Based Lime Bricks”, International Journal of the IS: 12894-2002,

Lime Bricks—Specification, Bureau of Indian Standards, New Delhi.

992, Methods of tests of Bricks— Specification,

ds, New Delhi.

1973, Methods of tests for building Specification, Bureau of Indian

Page 4: Experimental Study on Properties of Clay Bricks by Adding Cement, Lime and SCBA

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@ IJTSRD | Available Online @ www.ijtsrd.com

6. J. N. Akhtar, J. Alam and M. N. Akhtar (2010), “An Experimental Study on Kumar Virender, (May 2004) , Compaction and Permeability Study of Pond Ash Amended with Locally Available Soil and Hardening Agent,http://www.ieindia.org/publish/cv/0504/may04cv5.pdf.

7. Lee W. E., Souzza G.P., McConville C. J., Tarvompanich T. & Yqbal Y. (2008) Mulliteformation in clays and clay-derived vitreous ceramics. Journal of the Europen ceramic Society 28/2, 465-471.

8. Matrai J. (1977) A POROTON teglak gyartastechnologiajaroles muszaki jellemzoirol. 19/6, 246-252.

International Journal of Trend in Scientific Research and Development (IJTSRD) ISSN: 2456

www.ijtsrd.com | Volume – 2 | Issue – 6 | Sep-Oct 2018

J. N. Akhtar, J. Alam and M. N. Akhtar (2010), “An Experimental Study on Kumar Virender, (May 2004) , Compaction and Permeability Study of Pond Ash Amended with Locally Available Soil and Hardening Agent, http://www.ieindia.org/publish/cv/0504/may04cv5

Lee W. E., Souzza G.P., McConville C. J., Tarvompanich T. & Yqbal Y. (2008) Mullite

derived vitreous ceramics. Journal of the Europen ceramic Society

Matrai J. (1977) A POROTON teglak es muszaki

9. Mindess, S., Young, J. F., and Darwin, D. (“Aggregates and Response of Concrete to Stress” Concrete, 2nd Ed., Pearson Education, Inc. Upper Saddle River, NJ, Chap. 7, 121, and Chap. 13, 318.

10. Mishra Manoj Kumar, (December 2006) Geotechnical Characterization of Fly Ash.

11. N. S. Pandian and S. Balasubramonian, Leaching studies on ASTM type F fly ashes by an accelerated process method, J. Testing Evaluation, ASTM, 28, 44–51 (2000).

12. 12. Palagyi G. (1976) A tegla multjabol Epitoanyag, 27/7, 269-274.

Research and Development (IJTSRD) ISSN: 2456-6470

Oct 2018 Page: 1597

Mindess, S., Young, J. F., and Darwin, D. (2004). “Aggregates and Response of Concrete to Stress” Concrete, 2nd Ed., Pearson Education, Inc. Upper

Chap. 7, 121, and Chap. 13,

Mishra Manoj Kumar, (December 2006) Geotechnical Characterization of Fly Ash.

lasubramonian, Leaching studies on ASTM type F fly ashes by an

method, J. Testing Evaluation, 51 (2000).

12. Palagyi G. (1976) A tegla multjabol 274.