experimental investigation of mixing and ignition...
TRANSCRIPT
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EXPERIMENTAL INVESTIGATION OF MIXING AND
IGNITION OF TRANSVERSE JETS IN SUPERSONIC
CROSSFLOWS
a dissertation
submitted to the department of mechanical engineering
and the committee on graduate studies
of stanford university
in partial fulfillment of the requirements
for the degree of
doctor of philosophy
Adela Ben-Yakar
December, 2000
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c© Copyright 2001 by Adela Ben-YakarAll Rights Reserved
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Abstract
Ignition, flame-holding, and mixing enhancement are fundamental aspects of su-
personic combustion and are critical to the development of hypersonic airbreathing
propulsion engines. High velocities associated with supersonic/hypersonic flight speeds
constrain the performance of propulsion systems because of the limited flow residence
time inside the combustor. A useful hypervelocity propulsion system therefore requires
enhanced mixing of fuel and air, injection with very low drag penalty, and effective
distribution of fuel over the burner cross-section. One of the simplest approaches is
the transverse injection of fuel from wall orifices. The interesting but rather compli-
cated flow-field dynamics of transverse jets injected into a supersonic crossflow has been
studied by many supersonic combustion researchers since 1960’s, but with limited free-
stream flow conditions. Most of the previous research was performed in conventional
wind tunnels by accelerating cold air into supersonic conditions, namely in low velocity
and low total enthalpy flow conditions. However, a real supersonic combustor environ-
ment at flight speeds beyond Mach 8 can only be simulated using impulse facilities due
to the required high total enthalpies. Among various impulse facilities, expansion tubes
are especially useful in providing high total enthalpy flows with the proper chemical
composition, namely the absence of dissociated species.
This research is focused on studying the near-field mixing and ignition properties of
transverse fuel jets injected into realistic supersonic combustor flows. We use advanced
flow visualization techniques, namely planar laser-induced fluorescence (PLIF) imag-
ing of the hydroxyl radical (OH) and ultra-fast-framing-rate schlieren imaging. While
schlieren indicates the location of shock waves, jet penetration and large scale flow
features, OH-PLIF is used to map the regions of ignition.
The first objective of the present work is to characterize the expansion tube facility
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for three operating points, simulating flight Mach 8, 10 and 13 total enthalpy conditions.
The ability of the expansion tube to provide a steady-flow test time of adequate duration
and a core flow of sufficient size for 2 mm diameter jet-in-crossflow studies is verified.
The second objective is to study the flow-field properties of hydrogen and ethylene
jets, owing to their relevance to supersonic combustion. Visual observations of image
data, supported by the results for the convection velocity and jet penetration, reveal
significant differences between the hydrogen and ethylene injection cases with similar
momentum flux ratio. Previously the momentum flux ratio was found to be the main
controlling parameter of the jet penetration but the results here demonstrate the exis-
tence of an additional mechanism which alters the vortical structure, the penetration
and the mixing properties of the jet shear layer. The thickness of the penetration band,
used as the representation of the jet-shear-layer thickness is considerable in the ethy-
lene injection case, due to the “tilting-stretching-tearing” mechanism and also due to
the larger growth rate of the jet shear layer. Furthermore autoignition of an ethylene
transverse jet is achieved at flight Mach 10 conditions despite the relatively long ig-
nition delay times of ethylene (hydrocarbons), a key limitation for hydrocarbon-fueled
scramjets. These results of higher penetration, larger jet shear layer growth rate and
autoignition capability indicate that hydrocarbons might be a useful fuel in scramjets
flying at Mach 10 conditions.
The third objective is to investigate the stability of the jet shear layer at various
speed ratios and density ratios via schlieren. The high shear stresses induced by the
large velocity difference across the jet shear layer have a large effect on the structure of
the layer. For the unstable case, we notice: 1) breakdown of Kelvin-Helmholtz structures
with the tilting-stretching-tearing mechanism; 2) increased growth rates with decreasing
values of jet-to-free-stream velocity ratio; 3) large intrusions of crossflow in between the
eddies, and 4) additional shock waves and distortion of the bow shock around the large
eddies. Stable layers show well-defined Kelvin-Helmholtz spanwise rollers. The results
plotted in a density-effective velocity ratio (s − λ) diagram demonstrate two separateregions of “stable”and “unstable”jet shear layers with a separation line at a critical
“effective velocity ratio”.
The final objective is to study the ignition and flame-holding capabilities of a hy-
drogen transverse jet injected into flight Mach 8, 10 and 13 total enthalpy conditions.
The results demonstrate self-ignition in the near-field of the hydrogen jet for the high
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total enthalpy conditions (flight Mach 10 and 13). OH-fluorescence is detected along
the jet shear layer periphery in a continuous and very thin filament. For the low total
enthalpy Mach 8 condition, however, the ignition is limited to a small region behind the
bow shock and no OH fluorescence can be observed farther downstream.
It is evident from the results that improved injection schemes for better flame-holding
would be required for practical applications in scramjet engines, especially in the flight
Mach 8 range. During the last few years, cavities have gained the attention of the
scramjet community as a promising flame-holding device, owing to results obtained in
flight tests and to feasibility demonstrations in laboratory scale supersonic combustors.
In this thesis, we summarize the flowfield characteristics of cavities and research efforts
related to cavities employed in low- and high-speed flows. Open questions impacting
the effectiveness of the cavities as flame-holders in supersonic combustors are discussed.
Preliminary studies on cavities with upstream injection are presented indicating self-
ignition inside and around the cavity.
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Contents
Abstract iii
1 Introduction 1
1.1 Background and Motivation . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1.1 Typical Scramjet Burner Entry Conditions . . . . . . . . . . . . 1
1.1.2 Flow-Field Features of Jets in Supersonic Crossflows . . . . . . . 4
1.1.3 Ignition and Flame-Holding Strategies in Supersonic Combustion 8
1.2 Thesis Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2 Experimental Aspects 14
2.1 Critical Parameters in Supersonic Combustion Simulation . . . . . . . . 14
2.2 Experimental Facility . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.2.1 Expansion Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.2.2 Injection System and its Calibration . . . . . . . . . . . . . . . . 20
2.2.3 Cavity/Injection Plate . . . . . . . . . . . . . . . . . . . . . . . . 23
2.3 Test Flow Characterization in the Flight Mach 8 - 13 Range . . . . . . . 23
2.3.1 Flow Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.3.2 Measurement of Flow Properties . . . . . . . . . . . . . . . . . . 27
2.3.3 Boundary Layer Effects on Test Time . . . . . . . . . . . . . . . 32
2.3.4 Core-Flow Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.3.5 Flow Establishment Time . . . . . . . . . . . . . . . . . . . . . . 37
2.4 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3 Flow Visualization Techniques 41
3.1 Ultra-Fast Framing Rate Schlieren . . . . . . . . . . . . . . . . . . . . . 41
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3.1.1 Previous and Current High Speed Imaging Efforts . . . . . . . . 43
3.1.2 High-Speed Schlieren Imaging Components . . . . . . . . . . . . 45
3.1.3 Timing and Synchronization . . . . . . . . . . . . . . . . . . . . 47
3.1.4 Resolution Considerations . . . . . . . . . . . . . . . . . . . . . . 49
3.1.5 Image Processing and Analysis . . . . . . . . . . . . . . . . . . . 52
3.2 OH-PLIF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3.2.1 Excitation and Detection Strategy . . . . . . . . . . . . . . . . . 54
3.2.2 OH-PLIF Laser Source and Tuning . . . . . . . . . . . . . . . . . 54
3.2.3 OH-PLIF Imaging System and Its Spatial Resolution . . . . . . . 55
3.2.4 Interpretation of OH-PLIF . . . . . . . . . . . . . . . . . . . . . 56
3.3 Simultaneous Schlieren and OH-PLIF . . . . . . . . . . . . . . . . . . . 56
4 Time Evolution and Mixing Characteristics of Hydrogen and Ethylene
Transverse Jets 59
4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
4.2 Results and Discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
4.2.1 General Flow-Field Features . . . . . . . . . . . . . . . . . . . . 61
4.2.2 Large Scale Coherent Structures . . . . . . . . . . . . . . . . . . 64
4.2.3 Convection Characteristics . . . . . . . . . . . . . . . . . . . . . 74
4.2.4 Penetration and Shear Layer Properties . . . . . . . . . . . . . . 81
4.2.5 OH-PLIF Results . . . . . . . . . . . . . . . . . . . . . . . . . . 84
4.3 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
5 The Effect of Velocity and Density Ratio on Transverse Jets 88
5.1 Effect of Jet Molecular Weight . . . . . . . . . . . . . . . . . . . . . . . 89
5.1.1 Flow Visualization Results . . . . . . . . . . . . . . . . . . . . . 89
5.1.2 Penetration and Shear Layer Thickness . . . . . . . . . . . . . . 90
5.1.3 Convection Characteristics . . . . . . . . . . . . . . . . . . . . . 95
5.1.4 Characteristic Large Eddy Frequencies (Possible Transverse Jet
Modes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
5.1.5 Jet Compressibility Analysis . . . . . . . . . . . . . . . . . . . . 100
5.2 Effect of Density and Velocity Ratios . . . . . . . . . . . . . . . . . . . 104
5.2.1 Flow Visualization Results . . . . . . . . . . . . . . . . . . . . . 104
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5.2.2 Definition of an “Effective Velocity Ratio, λ” . . . . . . . . . . . 106
5.2.3 Discussion on the Effect of the Curvature - Centrifugal Instability
Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
6 Autoignition and Flame-Holding Capability of a Hydrogen Transverse
Jet 114
6.1 Ignition and Flame-Holding Considerations . . . . . . . . . . . . . . . . 114
6.2 Ignition and Flame-Holding Results . . . . . . . . . . . . . . . . . . . . 117
6.2.1 Simultaneous OH-PLIF/Schlieren Results . . . . . . . . . . . . . 117
6.2.2 Top View OH-PLIF Images . . . . . . . . . . . . . . . . . . . . . 117
6.2.3 Comparison of Ignition in Flight Mach 8-13 Total Enthalpy Range 120
6.3 Discussion of the Ignition Process . . . . . . . . . . . . . . . . . . . . . . 123
6.3.1 Ignition Characteristics of Hydrogen . . . . . . . . . . . . . . . . 123
6.3.2 Ignition in Supersonic Combustors . . . . . . . . . . . . . . . . . 126
6.3.3 Ignition of a Hydrogen Transverse Jet . . . . . . . . . . . . . . . 127
6.3.4 Ignition of Ethylene Transverse Jet . . . . . . . . . . . . . . . . . 128
7 Cavity Flame-Holders 132
7.1 Review of Previous Research . . . . . . . . . . . . . . . . . . . . . . . . 132
7.1.1 Cavity Flow-Field Characteristics . . . . . . . . . . . . . . . . . . 132
7.1.2 Cavity in Reacting Flows . . . . . . . . . . . . . . . . . . . . . . 141
7.1.3 Outstanding Questions . . . . . . . . . . . . . . . . . . . . . . . . 148
7.2 Preliminary Cavity Results . . . . . . . . . . . . . . . . . . . . . . . . . 151
7.2.1 Visual Observation of Cavities Using Ultra-Fast Schlieren . . . . 153
7.2.2 Preliminary Ignition Results of Injection/Cavity Schemes . . . . 157
8 Concluding Remarks 161
8.1 Summary of Major Results and Conclusions . . . . . . . . . . . . . . . . 161
8.1.1 Experimental Aspects . . . . . . . . . . . . . . . . . . . . . . . . 161
8.1.2 Flow Visualization Techniques . . . . . . . . . . . . . . . . . . . 163
8.1.3 Characteristics of Hydrogen and Ethylene Transverse Jets . . . . 165
8.1.4 Density and Velocity Ratio Effects . . . . . . . . . . . . . . . . . 166
8.1.5 Ignition and Flame-Holding Capability of a Hydrogen Transverse
Jet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
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8.1.6 Cavity Flame-Holders . . . . . . . . . . . . . . . . . . . . . . . . 167
8.2 Recommendation For Future Work . . . . . . . . . . . . . . . . . . . . . 169
A Expansion Tube Equations 175
B Maps of Estimated Expansion Tube Test Conditions 178
Bibliography 184
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List of Tables
1.1 Advantages and disadvantages of expansion tubes relative to shock tun-
nels for hypervelocity combustion simulations. . . . . . . . . . . . . . . . 5
2.1 Test gas (free-stream) flow properties simulating the burner entry condi-
tions of three flight Mach numbers. The corresponding values are from
Fig. 1.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.2 Summary of measured, ideal (inviscid 1-D) and predicted (based on
Mirels solution) properties of test gas for Mach 10 and 13 flow condi-
tions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4.1 Jet exit flow properties. . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
5.1 The general flow exit properties of gaseous jets with different molecular
weights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
5.2 The specific flow exit properties of gaseous jets used in the study of the
jet molecular weight effect. The free-stream used in these experiments
simulates the flight Mach 10 flow condition. . . . . . . . . . . . . . . . . 90
5.3 Summary of the different conditions used in the study of jet instability
analysis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
7.1 Summary of cavity oscillation frequencies, fm, for different cavity length
to depth ratios, L/D. The table includes the expected values based on
Rossiter’s formula and the ones measured in our experiments. . . . . . . 153
8.1 Recommended free-stream flow conditions for further ignition studies. . 170
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List of Figures
1.1 Typical scramjet burner entry conditions as a function of flight Mach
number, calculated assuming adiabatic compression. a)The burner en-
try Mach number, M3, for different temperature ratios, T3/T0. b) The
burner entry pressure, p3, and the flight trajectories of constant dynamic
pressure, q0, of 50 and 100 kPa. In our experiments, total enthalpy flows
(Mach number, M3, and static temperature, T3) simulating three nominal
flight conditions (Mach 8, 10 and 13) were generated. . . . . . . . . . . . 2
1.2 Schematic of an underexpanded transverse injection into a supersonic
cross-flow, (a) instantaneous side view at the center-line axis of the jet;
(b) 3-D perspective of the averaged features of the flow-field (Gruber et
al. 1995). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3 Flow-field schematics of traditional injection/flame-holding schemes for
supersonic combustors. a) underexpanded fuel injection normal to the
crossflow, b) fuel injection at angle, c) injection behind a sudden expan-
sion produced by a step. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1 Expansion tube facility (12 m in length and 89 mm inner diameter) and
imaging system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.2 Expansion tube distance-time (x-t) diagram calculated for flight Mach
13 condition. Method of characteristics was used to solve the flow gasdy-
namics properties assuming one-dimensional inviscid theory. Test time
is defined as the time that the test gas has uniform flow quantities and
determined by the time arrival of the contact surface to the tube exit,
and that of the first subsequent rarefaction wave (reflected rarefaction
head in our case of high total enthalpy simulations). . . . . . . . . . . . 19
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2.3 Schematic of the test section (27 x 27 cm cross section) where a rake of 4
pitot probes, instrumented with pressure transducers, was located 2.5 cm
downstream of the tube exit. The flow history during the expansion tube
operation was detected via pitot pressure information. Note that the
inner diameter of the tube is 8.9 cm. . . . . . . . . . . . . . . . . . . . . 21
2.4 Optical set-up to measure the test gas velocity, assumed to be equal to
the CS - contact surface velocity. IR emission from 5% CO2 seeded in the
test gas nitrogen is collected by an InSb IR detector at the viewing port
located at 101.6 cm from the end of the tube. The test gas velocity can
then be calculated by considering its time of arrival at the viewing port
and at the pitot rake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.5 Schematic of a) Injection system, b) cavity/injection plate system. . . . . 23
2.6 Schlieren visualization of an underexpanded gaseous injection into still
air. (a)-(c) hydrogen (d)-(e) ethylene jets. The exposure time of the
images was 3musec. Mach disk height, y1, was measured for different
pressure ratios, Pj/Peb, to calibrate the injection system. . . . . . . . . . 24
2.7 Maps of estimated test gas (nitrogen) conditions (state 5) at the exit of an
expansion tube: a) pressure and temperature, b) total enthalpy and ve-
locity of the test gas are plotted for different initial driven and expansion
section pressures. Calculations are performed using the inviscid 1D equa-
tions for a given driver pressure of P4 = 600 psig (helium). Note that the
effective filling pressure of the driver section is taken as P4,eff = 686 psig,
as its inner diameter (10.2 cm) is larger than that of the driven and ex-
pansion sections (8.9 cm). This area difference is accounted for in the
curves presented above. . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.8 Example of IR emission, pitot pressure, wall pressure records and the
Mach number variation based on the pitot-to-static pressure ratios, as
a function of time for the Mach 10 flow condition. t = 0 represents
incident shock arrival at the pitot probe, placed 2.5 cm downstream of
the tube exit, while the wall pressure transducer and IR detector are
positioned 40.6 cm and 101.6 cm upstream of the tube exit, respectively
(see Fig. 2.4). Note that the time scale of the static pressure trace is
shifted by 235µs to match the shock arrival at the pitot probe. . . . . . 29
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2.9 Example of IR emission, pitot pressure and wall pressure traces as a
function of time for the Mach 13 flow condition. . . . . . . . . . . . . . . 31
2.10 Example of IR emission, pitot pressure and wall pressure traces as a
function of time for the Mach 8 flow condition. . . . . . . . . . . . . . . 32
2.11 Comparison of the measured contact-surface velocity (test gas velocity)
with the shock-induced gas velocity estimated using the measured shock
speeds in the expansion section. . . . . . . . . . . . . . . . . . . . . . . . 33
2.12 X-t diagrams for the expansion section only. 1-D inviscid calculations
are plotted in straight lines and results applying Mirels’ model to include
the boundary layer effects are plotted in dashed lines. One can see the
improved test time as a result of the contact surface (CS) acceleration
due to the developing boundary layer behind the incident shock in the
low pressure expansion section helium flow. The incident shock velocity
was measured and assumed to be constant along the expansion section. 34
2.13 Useful core-flow size in flight Mach 13, 10 and 8 conditions, (a), (b) and
(c), respectively, determined by measuring the radial variation of pitot
pressure at different distances from the tube exit. . . . . . . . . . . . . . 38
3.1 Schlieren imaging set-up. . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.2 Examples of schlieren images of jet issuing into quiescent air as obtained
for different positions of the knife edge (razor blade) at the focal point.
We use the set-up demonstrated in (d) where the knife edge cuts the
focused light at an angle to enhance both the vertical and the horizontal
density gradient effects. . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
3.3 Timing diagram of the high-speed rate imaging system and its synchro-
nization with the expansion tube test flow time. . . . . . . . . . . . . . . 48
3.4 Examples of schlieren images with different integration/exposure times:
a) 100 ns exposure time, resolving the instantaneous features of the flow-
field, b) 200 ns exposure time, resulting in blurring of the image, c) 3µs
exposure time, averaging the general features while enhancing the weak
shocks such as upstream separation shock wave and downstream recom-
pression wave. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
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3.5 Timing diagram of the high-speed rate imaging system and its synchro-
nization with the expansion tube test flow time. . . . . . . . . . . . . . . 52
3.6 a)Triggering diagram and timing connections of the imaging, the injec-
tion and the data acquisition systems. b) Timing diagram of simultane-
ous OH-PLIF and schlieren and their synchronization with the expansion
tube test flow time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.1 Examples of hydrogen (a) and ethylene (b) injections into a supersonic
crossflow (nitrogen). Exposure time of each image was 200 ns. The x-axis
is normalized by the jet diameter d. . . . . . . . . . . . . . . . . . . . . 62
4.2 An example of schlieren image with 3µs exposure time for hydrogen
injection case. While the unsteady features (coherent structures) are
averaged to zero, some of the weak shocks such as upstream separation
shock wave and downstream recompression wave are emphasized. . . . . 63
4.3 (a)Bow shock position and its angle at the center-line of the jet as mea-
sured from the long exposure schlieren image shown in Fig. 4.2. (b) The
free-stream velocity behind the bow shock and the flow turning angle
based on the measured bow shock shape. For the calculations a calori-
cally perfect gas has been assumed. . . . . . . . . . . . . . . . . . . . . . 65
4.4 An example of 8 consecutive schlieren images of underexpanded hydrogen
injection (d=2mm) into a supersonic crossflow (nitrogen) obtained by
high-speed-framing camera. Exposure time of each image is 100 ns and
interframing time is 1µs. Free-stream conditions are: U∞=2360m/s,
M∞=3.38, T∞=1290 K, p∞=32.4 kPa; and jet-to-free-stream momentum
ratio is: J=1.4±0.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 694.5 The second example of 4 of 8 consecutive schlieren images of hydrogen
injection into flight Mach 10 condition. Exposure time of each image is
100 ns and interframing time is 1µs. . . . . . . . . . . . . . . . . . . . . 70
4.6 Time evolution of an ethylene jet in a supersonic crossflow (nitrogen)
as observed from 8 consecutive schlieren images. Exposure time of each
image is 100 ns and interframing time is 1.5µs. Free-stream conditions
are: U∞=2360 m/s, M∞=3.38, T∞=1290K, p∞=32.4 kPa; and jet-to-
free-stream momentum ratio is: J=1.4±0.1. . . . . . . . . . . . . . . . . 71
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4.7 The second example of an ethylene transverse jet flow-field in a supersonic
crossflow as observed from 8 time correlated schlieren images. Exposure
time of each image is 200 ns and interframing time is 1.2µs. . . . . . . . 72
4.8 Schematic of the three-dimensional shape (Ω shape) of the unsteady vor-
tical structures formed intermittently (Brizzi et al. 1995). . . . . . . . . 73
4.9 Development of a large-scale ethylene structure (eddy number “-1” in
Fig. 4.7) as it goes through the tilting and stretching processes. Four
different parts of the eddy structure were independently tracked in the
duration of the 8.6µs flow visualization time. . . . . . . . . . . . . . . . 74
4.10 Space-time trajectories of large-scale eddies present in the hydrogen jet
shear layer. The center of the eddies are tracked from the 8 successive
schlieren images shown (a) in Fig. 4.4 and (b) in Fig. 4.5. . . . . . . . . . 75
4.11 Space-time trajectories of ethylene large scale eddies as tracked from 8
time-correlated schlieren images: (a) x-t diagram of the example shown
in Fig. 4.6, (b) x-t diagram of the example shown in Fig. 4.7. . . . . . . 76
4.12 Convection features of coherent large scale structures present in the hy-
drogen jet/free-stream shear layer. The data were subtracted by analyz-
ing the eddy displacement in 8 consecutive schlieren images of 2 exper-
iments (images shown in Figs. 4.4 and 4.5). (a) the convection velocity
of eddies in streamwise and transverse directions, Uc,x and Uc,y, respec-
tively; (b) the convection angle of eddies. . . . . . . . . . . . . . . . . . . 77
4.13 Convection features of eddies present in the ethylene jet/free-stream shear
layer. The data were subtracted by analyzing the eddy displacement in 8
consecutive schlieren images of 2 experiments (images shown in Figs. 4.6
and 4.7). (a) the convection velocity of eddies in streamwise and trans-
verse directions, Uc,x and Uc,y, respectively; (b) the convection angle of
eddies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
4.14 Measured convection velocity of large eddy structures in the hydrogen and
ethylene jet shear layers. The results are compared with the estimated
values of the free-stream velocity immediately behind the bow shock. . . 79
4.15 Schematic showing the low- and high-speed regions of the bow shock-
induced free-stream velocity around the large-scale ethylene eddies. . . . 81
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4.16 Transverse penetration data of (a) hydrogen jet and (b) ethylene jet. The
data points were obtained by manually tracking the visually observable
outer edge of the jet from 8 consecutive schlieren images for J = 1.4±0.1.Both of the figures include analysis of 2 experiments namely 16 images.
For comparison, also shown in the figures is the penetration correlation
given by other studies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
4.17 OH-PLIF results mapping the ignition regions at the jet center-line of:
a) hydrogen injection into air, b) ethylene injection into air, c) ethylene
injection into pure oxygen. . . . . . . . . . . . . . . . . . . . . . . . . . . 86
5.1 Examples of instantaneous schlieren images of jets with different molec-
ular weights. Free-stream conditions are: U∞=2360m/s, M∞=3.38,
T∞=1290K, p∞=32.4 kPa. . . . . . . . . . . . . . . . . . . . . . . . . . 91
5.2 Jet transverse penetration along the axial distance, x/d. Data for four
gases with different molecular weights are presented: a)Mw = 2, J =
1.84, b) Mw = 4, J = 1.72, c) Mw = 8, J = 1.85, d) Mw = 16, J = 1.67.
For comparison, empirical correlations suggested by Gruber et al. (1995)
and Rothstein and Wantuck (1992) are also included for J = 1.75. . . . 93
5.3 Convection velocity of large scale structures in the streamwise (Mc,x)
and transverse (Mc,y) directions as a function of axial distance x/d. The
results for each case (for each molecular weight of jet) are obtained from
4-5 experiments each including 8 consecutive schlieren images. . . . . . . 96
5.4 Formation frequency of the large scale structures and the corresponding
“preferred mode Strouhal number”, Std = fjd/Uj , as a function of the jet
exit velocity. The data were collected from the time evolution observation
of the jet from 8 consecutive schlieren images. Each data point was
obtained by averaging 5-10 experiments with the error bars representing
the deviation from the mean value. . . . . . . . . . . . . . . . . . . . . . 98
5.5 Formation frequency of the large scale structures and the “initial vortex
shedding Strouhal number”, Stθj = fθjθj/Uj , as a function of the jet
Reynolds number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
5.6 Flow-field schematics used in the jet compressibility analysis. Letters A,
B and C indicate the zones of the jet shear layer. . . . . . . . . . . . . . 101
xvi
-
5.7 Estimated convective Mach number in zone “A”, MAc , (refer to the
schematic in Fig. 5.6) and the measured visible jet shear layer thickness,
δvis, at x/d≈22 as obtained from penetration width measurements. . . . 1025.8 Estimated velocity fields for the jet and the free-stream in zones “B” and
“C”. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
5.9 Schlieren images at selected conditions given in Table 5.3. . . . . . . . . 107
5.10 Schlieren images at selected conditions given in Table 5.3. . . . . . . . . 108
5.11 Schlieren images at selected conditions given in Table 5.3. . . . . . . . . 109
5.12 Velocity vector field (U∞, Uj) for a skewed mixing layer and the “effective
velocity ratio”, λ., described in the total velocity vector direction. . . . . 110
5.13 Jet-to-free-stream density ratio vs. velocity ratio. The number near the
data points corresponds to the experimental conditions summarized in
Table 5.3. “Unstable” flow jet is defined when the large structures lose
coherence downstream of the injection port and significant distortions in
the bow shock shape can be observed. . . . . . . . . . . . . . . . . . . . 111
5.14 Jet-to-free-stream density ratio vs. the “effective velocity ratio”, λ. The
number near the data points corresponds to the experimental conditions
summarized in Table 5.3. . . . . . . . . . . . . . . . . . . . . . . . . . . 111
5.15 Schematics illustrating the stability regions based on a) Rayleigh criterion
for centrifugal forces in the curved mixing layers as given in Eq. 5.15 where
cons. = 3 + 2 δvishmax and b) current experimental results. . . . . . . . . . . 112
6.1 Simultaneous OH-PLIF and schlieren images visualizing hydrogen injec-
tion into supersonic crossflow. Free-stream conditions are M = 3.57,
T = 1300K, P = 0.32 atm, V = 2500m/s. The jet-to-freestream mo-
mentum flux ratio is J = 1.4. a) Schlieren image, b) OH-PLIF image
demonstrating the ignition and combustion regions of jet-in-crossflow at
high enthalpy condition, c) Overlaid OH-PLIF and schlieren images. . . 118
6.2 Instantaneous top-view OH-PLIF images obtained at different height
above the injection plate. Free-stream conditions are M=3.57, T=1300K,
P=0.32atm, V=2500m/s. The jet-to-freestream momentum flux ratio is
J=1.4. a) y/d=3, b) y/d=2.5, c) y/d=2, d) y/d=1 above the injection plate.119
xvii
-
6.3 Instantaneous OH-PLIF acquired at center-line axis of the hydrogen jet
injected into flight Mach 10 and 13 conditions. The images are obtained
by combination of 2 different instantaneous images: near the exit of the
jet (−5 < x/d < 1) and downstream of the jet (1 < x/d < 10). . . . . . . 1216.4 Two instantaneous OH-PLIF images acquired at center-line axis of the
hydrogen jet injected into flight Mach 8 conditions. . . . . . . . . . . . . 122
6.5 Explosion limits of a stoichiometric hydrogen-oxygen mixture (after Sung
et al., 1999). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
6.6 Variation of ignition delay times τign of a stoichiometric mixture of H2and air with temperature and pressure. Calculations are perfomed using
Chemkin and the GRI mechanism. a) τign vs. T , b) pτign vs. T . . . . . 125
6.7 Variation of ignition time with fuel-air equivalence ratio, φ, for cold H2(Tjet = 300 K) injected into hot air. The values of the ignition delay time
are calculated for different air temperatures, Tair. . . . . . . . . . . . . . 126
6.8 The free-stream temperature and pressure (T2 and P2) behind the bow
shock, measured from schlieren images as discussed in Section 4.2.1 (see
Fig. 4.3). Ignition delay times are calculated for several conditions of air
assuming φ = 0.2. The free-stream flow properties simulate the flight
Mach 10 conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
6.9 Comparison of ignition delay of a stoichiometric mixture of C2H4 (ethy-
lene) and air/oxygen at 1 atm with a stoichiometric mixture of H2 and
air. Two different reaction mechanisms are used to calculate the ignition
delay times of C2H4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
6.10 a)Variation of ignition delay of a stoichiometric mixture of C2H4 (ethy-
lene) and air/oxygen at various pressures. . . . . . . . . . . . . . . . . . 130
xviii
-
7.1 Flow-field schematics of cavities with different length to depth ratios,
L/D, in a supersonic flow. a) Open cavity flow for L/D < 7 − 10;shear layer reattaches to the back face while spanning over the cavity.
Small aspect ratio cavities (L/D < 2 − 3) are controlled by transverseoscillation mechanism while in larger aspect ratio cavities longitudinal
oscillation becomes the dominant mechanism. b)Closed cavity flow for
L/D > 10 − 13; shear layer reattaches to the lower wall. The pressureincrease in the back wall vicinity and the pressure decrease in the front
wall results in large drag losses. . . . . . . . . . . . . . . . . . . . . . . . 134
7.2 Typical longitudinal cavity oscillations are caused by the impingement
of the free shear layer on the rear wall which generates travelling shocks
inside the cavity. The shear layer spanning the cavity becomes unsteady
as a result of these acoustic waves deflecting the shear layer up and down,
and/or by the shock induced vortices generated at the front wall leading
edge of the cavity. As a result unsteady waves emanate from the cavity. 135
7.3 Different concepts can be employed to suppress the cavity oscillations:
a)Cavities with an angled back wall suppress the unsteady nature of the
free shear layer by eliminating the generation of the travelling shocks
inside the cavity due to the free-shear-layer impingement. b) In addition,
small disturbances produced by spoilers or by the secondary jet injection
upstream of the cavity can enhance the free-shear-layer growth rate. The
thickening of the cavity shear layer alters its instability characteristics,
such that its preferred roll-up frequency is shifted outside of the natural
frequency of the cavity, and as a result the oscillations are attenuated. . 137
xix
-
7.4 Instantaneous schlieren images with 200 ns of exposure time demonstrat-
ing the effect of the back wall angle on the flowfield structure of a cav-
ity exposed to a supersonic flow. The free-stream was generated in an
expansion tube to simulate Mach 10 total enthalpy conditions at the su-
personic combustor entry: M∞ = 3.4, U∞ = 2360m/s, T∞ = 1290K,
p∞ = 32 kPa. The boundary layer thickness at the trailing edge of the
cavity is approximately 1mm. a) Cavity with L/D = 5 shows the un-
steady nature of the shear layer at the reattachment with the trailing
edge of the back wall. b)Cavity with slanted back wall (20o) stabilizes
the shear layer reattachment process. . . . . . . . . . . . . . . . . . . . . 138
7.5 Effect of length-to-depth ratio, L/D on a) magnitude (root-mean-square)
of pressure fluctuations on the bottom of the cavity (at x/D = 0.33),
b) drag of the cavity at Mach 1.5 and 2.5 flows. The values were adapted
from Zhang and Edwards (1990). . . . . . . . . . . . . . . . . . . . . . . 139
7.6 Cavity-actuated supersonic mixing enhancement concepts: (a) Sato et al.
(1999), studied the influence of acoustic waves, emitted from a cavity and
impinging on the initial mixing layer. (b)Yu and Schadow (1994) used
the same concept to enhance the mixing of supersonic reacting jets. . . . 143
7.7 Axisymmetric combustor of the Scramjet engine which was flight-tested
by Russian-CIAM/NASA joint program (1998). In this engine two cav-
ities with angled-rear wall were used for flame-holding purposes. The
dimensions are in mm (McClinton et al. 1996). . . . . . . . . . . . . . . 146
7.8 Position of pressure transducers located at the bottom of the cavity to
measure the history of the flow oscillations inside the cavity. Pressure
transducer located farther downstream at x/D = 1.5 provided a more
accurate oscillation frequency measurements. . . . . . . . . . . . . . . . 151
7.9 Examples of cavity pressure traces in arbitrary units: a)L/D = 3, b)L/D =
5, c) L/D = 5 with upstream hydrogen injection, d)L/D = 7. t = 0
represents incident shock arrival at the cavity. The free-stream (N2) con-
ditions represent Mach 10 total enthalpy at the supersonic combustor
entry: M∞ = 3.4, U∞ = 2360 m/s, T∞ = 1290K, p∞ = 32 kPa. . . . . . 152
xx
-
7.10 Schlieren images demonstrating the differences in the flow-field structure
of cavities with different length-to-depth ratios and back wall angle. The
depth of the cavities is constant and equal to D = 3mm. The free-
stream was generated to simulate Mach 10 total enthalpy conditions at
the supersonic combustor entry: M∞ = 3.4, U∞ = 2360 m/s, T∞ =
1290K, p∞ = 32 kPa. The boundary layer thickness at the trailing edge
of the cavity is approximately 1mm. . . . . . . . . . . . . . . . . . . . . 155
7.11 Schlieren images demonstrating jet interaction with different cavities.
The hydrogen jet is injected into a non-reacting free-stream 3 mm up-
stream of the cavity from a d = 1mm orifice. The injection is performed
at angle of 30o to the plate. The free-stream, N2, represents the flight
Mach 10 burner entry conditions. . . . . . . . . . . . . . . . . . . . . . . 156
7.12 Instantaneous OH-PLIF images demonstrating the ignition regions of a
hydrogen jet interacting with a L/D = 3 cavity. The images are obtained
from 5 single shots at the same conditions. Hydrogen is injected 3mm
upstream the cavity leading edge at an angle of 30o. The free-stream
(air) properties represent the flight Mach 10 burner entry conditions:
M∞ = 3.4, U∞ = 2360 m/s, T∞ = 1290 K, p∞ = 32 kPa. Note that
a schlieren image is also included to indicate the flow-field properties
around the cavity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
7.13 Instantaneous OH-PLIF images demonstrating the ignition regions of a
hydrogen jet interacting with a cavity with L/D = 3 and 30o back wall.
The images are obtained from 5 single shots at the same conditions.
Hydrogen is injected 3 mm upstream the cavity leading edge at an angle
of 30o. The free-stream (air) properties represent the flight Mach 10
burner entry conditions: M∞ = 3.4, U∞ = 2360 m/s, T∞ = 1290 K,
p∞ = 32 kPa. Note that a schlieren image is also included to indicate the
flow-field properties around the cavity. . . . . . . . . . . . . . . . . . . . 160
8.1 Flow-field schematics demonstrating different concepts of angled jet in-
jection combined with cavity flame-holder. a) upstream injection, b) base
injection , c) cavity injection. . . . . . . . . . . . . . . . . . . . . . . . . 171
8.2 Flow-field schematic of a shock-wave/jet interaction. . . . . . . . . . . . 172
xxi
-
8.3 Schematic of the 25o wedge to generate a shock wave above the injection
plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
8.4 (a)An oblique shock wave impinging the hydrogen jet as visualized us-
ing schlieren imaging. The shock was produced by a 25 o angled wedge
mounted above the injection plate. Flight Mach 13 free-stream condi-
tion. (b)Combined OH-PLIF and schlieren images visualizing the effect
of shock/jet interaction on OH number density. . . . . . . . . . . . . . . 174
B.1 Maps of estimated test gas (nitrogen) conditions at the exit of an expan-
sion tube: a) pressure and temperature, b) total enthalpy and velocity of
the test gas are plotted for different initial driven and expansion section
pressures. Calculations are performed using the inviscid 1D equations for
a given driver pressure of P4 = 300 psig (helium). . . . . . . . . . . . . . 179
B.2 Maps of estimated test gas (Argon) conditions at the exit of an expansion
tube: a) pressure and temperature, b) total enthalpy, velocity and Mach
number of the test gas are plotted for different initial driven and expan-
sion section pressures. Calculations are performed using the inviscid 1D
equations for a given driver pressure of P4 = 300 psig (helium). . . . . . 180
B.3 Maps of estimated test gas (Argon) conditions at the exit of an expansion
tube: a) pressure and temperature, b) total enthalpy, velocity and Mach
number of the test gas are plotted for different initial driven and expan-
sion section pressures. Calculations are performed using the inviscid 1D
equations for a given driver pressure of P4 = 600 psig (helium). . . . . . 181
B.4 Maps of estimated test gas (Helium) conditions at the exit of an expan-
sion tube: a) pressure and temperature, b) total enthalpy, velocity and
Mach number of the test gas are plotted for different initial driven and
expansion section pressures. Calculations are performed using the invis-
cid 1D equations for a given driver pressure of P4 = 300 psig (helium). . 182
B.5 Maps of estimated test gas (Helium) conditions at the exit of an expan-
sion tube: a) pressure and temperature, b) total enthalpy, velocity and
Mach number of the test gas are plotted for different initial driven and
expansion section pressures. Calculations are performed using the invis-
cid 1D equations for a given driver pressure of P4 = 600 psig (helium). . 183
xxii
-
Chapter 1
Introduction
1.1 Background and Motivation
The success of future hypersonic airbreathing propulsion systems will be largely
dependent on efficient injection, mixing and combustion processes inside the super-
sonic / hypersonic combustion chamber. At flight speeds beyond Mach 6, air entering
the combustor must be supersonic to avoid excessive dissociation of both nitrogen and
oxygen gases. Consequently, the time available for fuel injection, fuel-air mixing and
combustion is very short, of the order of 1 msec, which results in troublesome constraints
on the combustion problem (Ferri 1973; Kumar et al. 1989).
1.1.1 Typical Scramjet Burner Entry Conditions
The combustor entry conditions (Mach number, static temperature and pressure)
of hypersonic airbreathing propulsion systems depend on the flight conditions of the
vehicle. In order to keep the density inside the combustor high for efficient combustion
and the lift at reasonably high values, the flight Mach number, M0, should increase as
the altitude of the vehicle increases.
Residence time is another issue that has to be considered for efficient performance
of a high-speed propulsion system. The air must be compressed in the diffuser in
order to reduce velocities and increase the flow residence time and therefore to allow
a combustor of reasonable length. On the other hand, the reduced velocities at the
combustor entry are restricted by the maximum allowable compression temperature (in
1
-
CHAPTER 1. INTRODUCTION 2
5 10 15 20 250
1
2
3
4
5
6
7
8
9
10
11
3
2
1
87
T3/T
0=6
Current experiments
1. Mach 8 (3 MJ/kg)
2. Mach 10 (4 MJ/kg)
3. Mach 13 (6 MJ/kg)
M3=1
Burn
er
Entr
yM
ach
Num
ber,
M3
Flight Mach Number, M0
5 10 15 20 25
0
1
2
3
4
5
6
7
8
9
10q
0=50 kPa
q0=100 kPa
p3=1 atm
Burn
er
Entr
yP
ressure
,p
3,atm
Flight Mach Number, M0
20
25
30
35
40
45
Heig
ht,
km
(a) (b)
FIGURE 1.1 Typical scramjet burner entry conditions as a function of flight Mach number, calculated assum-ing adiabatic compression. a) The burner entry Mach number, M3, for different temperatureratios, T3/T0. b) The burner entry pressure, p3, and the flight trajectories of constant dynamicpressure, q0, of 50 and 100 kPa. In our experiments, total enthalpy flows (Mach number, M3,and static temperature, T3) simulating three nominal flight conditions (Mach 8, 10 and 13)were generated.
the range of 1440-1670K (Heiser and Pratt 1994)) to avoid excessive dissociation in
the exhaust flow. These constraints determine the expected values of combustor entry
Mach number and temperature, M3 and T3, respectively.
Considering the above issues, the expected values of flow conditions at the combustor
entrance of an airbreathing propulsion system were estimated and plotted in Fig. 1.1
as a function of flight Mach number, M0. Calculations were performed for different
burner entry temperature to atmosphere temperature ratios (T3/T0) assuming adiabatic
compression (constant total enthalpy) throughout the diffuser according to Eq. 1.1:
T3T0
=1 + γ0−12 M
20
1 + γ3−12 M20
(1.1)
As shown in Fig. 1.1a, for hypersonic flights beyond Mach 6, (M0 > 6) a supersonic
combustion ramjet (scramjet) where the flow remains supersonic / hypersonic through-
out the engine should be considered.
Furthermore, to keep structural loads on the hypersonic vehicle at acceptable levels,
namely, to keep the dynamic pressure, q0 = 1/2ρ0V 20 , in the range of 50-100 kPa, flight
at high speeds is confined to altitudes of 25-40 km. Consequently, the burner entry
pressure, p3 , can be directly evaluated (see Fig. 1.1b) for fixed dynamic pressure, q0 ,
-
CHAPTER 1. INTRODUCTION 3
of 50 and 100 kPa, compression efficiency, ηc, of 0.9 and temperature ratio, T3/T0, of 6
using Eq. 1.2 (Heiser and Pratt 1994):
P3P0
=
( T3T0
T3T0
(1− ηc) + ηc
) γcγc−1
(1.2)
where γc is the average specific heat ratio; γc = 1/2(γ0 + γ3). Therefore, at flights
beyond Mach 8, typical pressures at the entrance of supersonic combustors range from
approximately 0.2 to 4 atm depending on the operating parameters for the flight mission,
such as the Mach number and the altitude.
Most supersonic combustion research in the open literature has focused on flight
speeds of Mach 8 and below (Allen et al. 1993; McMillin et al. 1994; Gruber et al.
1995; Parker et al. 1995; Santiago and Dutton 1997), and there are relatively few
works which have been performed for higher flight Mach numbers (Stalker 1989; An-
derson et al. 1990; Bakos et al. 992a; Bakos et al. 992b; Bakos et al. 992c; Erdos
1994; Anderson 1994; Albrechcinski et al. 1995; Wendt and Stalker 1996; Bélanger and
Hornung 1996; McIntyre et al. 1997; Erdos 1998; Ben-Yakar and Hanson 002a). Due
to the large total enthalpies (greater than 3 MJ/kg) associated with high flight Mach
numbers, only impulse facilities are capable of providing the required total tempera-
ture and Mach number to replicate a combustor environment. Expansion tubes and
reflected shock tunnels are two possible types of impulse facilities for ground testing.
Of concern for high stagnation enthalpy simulations is the chemical composition of the
test gas. While in reflected shock tunnels significant amounts of dissociated species are
formed, in expansion tubes the amounts of these species are negligible (?). Therefore,
an expansion tube can provide a more correct simulation of the true flight combustion
chemistry including ignition delay and reaction times. In general, however, expansion
tubes have shorter test times than reflected shock tunnels. The principal advantages
and disadvantages of expansion tubes as compared to other hypersonic test facilities,
especially shock tunnels, are summarized in Table 1.1.
In the present study, the Stanford expansion tube facility is used to generate to-
tal enthalpy conditions in the Mach 8-13 flight range. This facility is one of the few
impulse-type facilities which can provide a wide range of total enthalpies. The free-
piston reflected shock tunnel, T5, located at GALCIT (Bélanger and Hornung 1996),
-
CHAPTER 1. INTRODUCTION 4
Calspan reflected shock tunnel (Albrechcinski et al. 1995) and the HYPULSE expan-
sion tube located at GASL (Bakos et al. 992a; Bakos et al. 992b; Erdos 1994) are
three current examples of larger impulse facilities. In these facilities, generic combustor
models with hydrogen injection have been tested using conventional measurement tech-
niques such as pressure measurements along the combustor and flow visualization with
differential interferometry. While most of the high enthalpy and high speed combustion
flow-field studies in the open literature utilize these methods, modern laser-based diag-
nostics can provide flow-field and species information critical for fundamental research
(Erdos 1994; Erdos 1998; Anderson et al. 1992; Rogers et al. 1992; Ben-Yakar and
Hanson 998b).
1.1.2 Flow-Field Features of Jets in Supersonic Crossflows
Efficient performance of very high-speed combustor systems requires fuel and air
mixing at the molecular level in the near-field of the fuel injection. One of the simplest
approaches is the transverse (normal) injection of fuel from a wall orifice. As the fuel
jet, sonic at the exit, interacts with the supersonic crossflow, an interesting but rather
complicated flow-field is generated. Figure 1.2 illustrates the general flow-features of an
under-expanded transverse jet injected into a cross-flow. As the supersonic crossflow
is displaced by the fuel jet a 3-D bow shock is produced due to the blockage produced
by the flow. The bow shock causes the upstream wall boundary layer to separate,
providing a region where the boundary layer and jet fluids mix subsonically upstream
of the jet exit. This region confined by the separation shock wave formed in front of it,
is important in transverse injection flow-fields owing to its flame-holding capability in
combusting situations, as has been shown in previous publications (Parker et al. 1995;
Ben-Yakar and Hanson 998b).
The recent experimental studies performed by Fric and Roshko (1994) provide a
new insight into the vortical structure of a jet injected into a low speed crossflow. Their
photographs, obtained using the smoke-wire visualization technique, illustrate four types
of coherent structures: (1) the near-field jet-shear layer vortices; (2) the far-field counter
rotating vortex pair (CVP); (3) the horseshoe vortex which wraps around the jet column;
and (4) the downstream wake vortices originating from the horseshoe vortex. Figure 1.2
shows the presumed vortical structures for the jet in supersonic crossflow (which are
-
CHAPTER 1. INTRODUCTION 5
TABLE 1.1 Advantages and disadvantages of expansion tubes relative to shock tunnels for hypervelocitycombustion simulations.
Shock Tunnels Expansion Tubes
Significant level of radicals such as ”O”and ”NO” are produced in the test gas af-fecting the combustion chemistry. In the re-flected zone of the shock tube, air dissoci-ates due to high temperatures and recom-bines only partially during the fast expansionprocess.
Negligible amounts of radicals are pro-duced. The working gas never stagnates, thusreduces the extent of dissociation. As a resultthe test gas reaches to the test section withmore accurate chemical composition.
The facility needs to contain the to-tal pressures and temperatures of theflow it generates. As noted by Anderson(1994), at flight Mach numbers above 12, thetotal pressure requirements approaches a mil-lion psi or 68,000 atm, which can be producedonly by expansion tubes.
Higher stagnation pressures and tem-peratures can be achieved in expansiontubes even for the same initial driver pres-sure and sound speed, as velocity is addedto the flow through the unsteady expansionprocess without stagnating it.
Free-stream Mach number is fixed bythe nozzle geometry. Simulation of dif-ferent conditions requires replacement of thenozzle with a new geometry.
Variable Mach numbers and conditionscan be easily obtained by just altering theinitial filling pressures.
Nozzle can be damaged due to the highheat transfer rates at the throat and flyingdiagrams inside the tube.
High heat transfer rates are avoided inthe absence of a sonic throat. However, thetest object is prone to damage from flyingdiagrams arriving at the end of the expansiontube operation.
Boundary layer develops throughoutthe nozzle and can be thick compared to thedimensions of the injection port. It is usuallyrequired to eliminate the boundary layer by,for example, inserting a step before the fuelinjection port (Parker et al. 1995)
A thin boundary layer is developed up-stream of the injection port as the injectionplate is placed in the free-jet exiting the tube.
Test times ≈ 1msecTest times are of the order of 1msec. How-ever, a substantial part of it is wasted dur-ing the nozzle start-up time (of the order of0.5msec), required for the supersonic flow tobe established. Test time decreases with in-creasing stagnation enthalpy.
Test times ≈ 0.2 - 0.5 msecNo nozzle start-up time is required. In addi-tion, the establishment of flow on the studiedmodel begins during the expansion sectiongas flow prior to the test gas arrival. As aresult, less useful test time is consumed dur-ing the flow establishment.
Longer test section because of the longertest time and larger core flow. However, sidewall effects should be taken into account.
Test section dimensions depend on thesize of the core flow at the exit of the tubewhich is diminished by the boundary layergrowth on the tube walls.
-
CHAPTER 1. INTRODUCTION 6
known to exist in subsonic jet-in-crossflow) as they were partially observed by numerous
studies (Gruber et al. 1996; Gruber et al. 997a; Ben-Yakar et al. 998a).
The origin of the jet vortical structures was studied by several researchers (Fric and
Roshko 1994; Brizzi et al. 1995; Yuan et al. 1999). Among those studies, Yuan et al.
(1999) performed a large-eddy simulation of transverse jets in subsonic crossflows. Their
results revealed that the majority of the jet vortical structures arose from the Kelvin
Helmholtz (K-H) instability of the jet-shear layer in the near-field. Interestingly, they
do not observe the formation of vortex rings around the periphery of the jet as was
assumed in previous studies. Instead they find two kinds of vortices originating from
the jet exit boundary layer: 1) regularly formed spanwise rollers on the upstream and
downstream edges (large scale jet shear layer vortices), 2) quasi-steady vortices, the so-
called ”hanging vortices” that form in the skewed mixing layers (mixing layers formed
from non-parallel streams) on each lateral edge of the jet leading to the formation of
the CVP.
The near-field mixing of transverse jets is dominated by the so-called ”entrainment-
stretching-mixing process” driven by large scale jet-shear layer vortices. In the region
near the injector exit, the injectant fluid moves with a higher velocity tangent to the
interface than the free-stream fluid. As a result, large vortices are periodically formed
engulfing large quantities of free-stream fluid and drawing it into the jet-shear layer
(macromixing). These large scale vortices also stretch the interface between the un-
mixed fluids. Stretching increases the interfacial area and simultaneously steepens the
local concentration gradients along the entire surface while enhancing the diffusive mi-
cromixing.
Preliminary examinations (Gruber et al. 997a; Ben-Yakar and Hanson 002b) of the
convection characteristics of these large-scale structures, developed in a sonic transverse
jet injection into supersonic crossflows, determined that in the far-field the eddies tend
to travel with velocities that are closer to the free-stream velocity. This indicates that
in high speed free-stream conditions, these large coherent structures, where the fuel and
air are mixed by slow molecular diffusion, will also travel at high speeds. Consequently
the combustion process will be mixing controlled.
High mixing efficiency, however, must be achieved in the near-field of the fuel in-
jection for the success of hypersonic propulsion systems. Therefore, it is important to
understand how these structures and their growth rates evolve as flow and jet conditions
-
CHAPTER 1. INTRODUCTION 7
(a)
INJECTANT(Hydrogen or
Ethylene)
BOW SHOCK
BARRELSHOCK
RECIRCULATIONZONE
M¥
>1
RECIRCULATIONZONE
BOUNDARY LAYER
SEPARATEDREGION
MACH DISK
LARGE-SCALESTRUCTURES
(b)
3-DBOW SHOCK
M¥
>1
MACH DISK &BARREL SHOCK
AVERAGEJET BOUNDARY
COUNTER-ROTATINGVORTEX PAIR (CVP)
HORSESHOE-VORTEXREGION
FIGURE 1.2 Schematic of an underexpanded transverse injection into a supersonic cross-flow,(a) instantaneous side view at the center-line axis of the jet; (b) 3-D perspective of the av-eraged features of the flow-field (Gruber et al. 1995).
-
CHAPTER 1. INTRODUCTION 8
are changed. Two types of fuel are being considered for use in supersonic combustion:
1) hydrogen and 2) hydrocarbon fuels. The large differences in the molecular weights
of these fuels result in a big variation in injection velocities that might lead to a wide
variation in the jet shear layer growth rate and the mixing properties. However, none
of the previous jet penetration studies (Zukoski and Spaid 1964; Schetz and Billig 1966;
Rogers 1971; Rothstein and Wantuck 1992; Papamoschou and Hubbard 1993; Gru-
ber et al. 1995) found any dominant differences between jets with different molecular
weights. Penetration was shown to be dependent primarily on the jet-to-free-stream
momentum flux, J, expressed by:
J =
(ρu2
)jet
(ρu2)∞(1.3)
Most transverse jet-in-crossflow studies were, however, carried out in cold supersonic
flows (namely low velocities) generated in blow-down wind tunnels. The free-stream
temperatures and velocities in these facilities were usually lower than that expected
in a real supersonic combustor environment. Comprehensive studies still need to be
performed to determine the mixing properties of different type of fuels in a relatively
accurate supersonic combustor environment. These observations gave rise for the fol-
lowing question: “is there any other mechanism or controlling parameter which will
alter the large eddy characteristics of the jet shear layer to enhance its near-field mixing
in realistic conditions?”
We were therefore challenged to study the flow features of hydrogen and ethylene
transverse jets exposed to high-speed supersonic free-streams at realistic conditions
leading to high shear levels.
1.1.3 Ignition and Flame-Holding Strategies in Supersonic Combus-
tion
Different injection strategies have been proposed (Billig 1993; Tishkoff et al. 1997;
Abbitt et al. 1993; Hartfield et al. 1994; Riggins et al. 995a; Riggins and Vitt 995b;
Fuller et al. 1998) with particular concern for rapid near-field mixing. These injec-
tion strategies, both flush-mounted injectors and intrusive injectors, typically rely on
the generation of strong streamwise counter-rotating vortices. As a result, mixing is
enhanced both in macro-scale by entrainment of large quantities of air into the fuel
-
CHAPTER 1. INTRODUCTION 9
and in micro-scale due to stretching of the fuel-air interface. Stretching increases the
interfacial area and simultaneously steepens the local concentration gradients thereby
enhancing the diffusive micro-mixing. Micro-scale mixing is required for combustion
since chemical reactions occur at the molecular level. However, efficient mixing of fuel
and air does not directly initiate the combustion process.
Ignition and flame-holding in supersonic flows (Huber et al. 1979; Miller 1994; Im
et al. 1998; Sung et al. 1999; Ben-Yakar and Hanson 998b) are two other important
factors that have to be addressed in the design of an injection system. Once the fuel-
air ignition is established, the combustion depends directly on the efficiency of the
mixing. In order for self-ignition (and therefore combustion) to be accomplished in a
flowing combustible mixture, it is necessary that four quantities have suitable values:
static temperature, static pressure, fuel-air mixture, and the residence time at these
conditions. The ignition is considered accomplished when sufficient free radicals are
formed to initiate the reaction system, even though no appreciable heat has yet been
released. When the conditions of spontaneous ignition exist, the distance li at which
it occurs in a medium flowing at a velocity U is: li = Uτi, where τi is the ignition
delay time. As the combustor velocity U becomes larger, the ignition requires longer
distances.
The primary objective of a flame-holder in a supersonic combustion, therefore, is
to reduce the ignition delay time and provide a continuous source of radicals for the
chemical reaction to be established in the shortest distance possible. In general, flame-
holding is achieved by three techniques: 1) organization of a recirculation area where
the fuel and air can be mixed partially at low velocities, 2) interaction of a shock wave
with partially or fully mixed fuel and oxidizer, and 3) formation of coherent structures
containing unmixed fuel and air, wherein a diffusion flame occurs as the gases are
convected downstream.
These three stabilization techniques can be applied in a supersonic combustor in
different ways. One of the simplest approaches is the transverse (normal) injection of
fuel from a wall orifice (see Fig. 1.3a). As the fuel jet interacts with the supersonic
crossflow a bow shock is produced. As a result, the upstream wall boundary layer
separates, providing a region where the boundary layer and jet fluids mix subsonically
upstream of the jet exit. This region is important in transverse injection flowfields owing
to its flame-holding capability in combusting situations, as has been shown in previous
-
CHAPTER 1. INTRODUCTION 10
Fuel
Bow Shock
MM¥
>1>1
Fuel
Bigger
Recirculation Region
Weaker Bow Shock
(~ Mach Wave)
Fuel
Smaller
Recirculation Region
Autoignition
Zones
Combined Bow and
Step-Induced Shock
(a)
(b)
(c)
FIGURE 1.3 Flow-field schematics of traditional injection/flame-holding schemes for supersonic combustors.a) underexpanded fuel injection normal to the crossflow, b) fuel injection at angle, c) injectionbehind a sudden expansion produced by a step.
publications (Huber et al. 1979; Ben-Yakar and Hanson 998b; Ben-Yakar and Hanson
999a). However, this injection configuration has stagnation pressure losses due to the
strong 3-D bow-shock formed by the normal jet penetration, particularly at high flight
velocities.
Another way of achieving flame stabilization is by means of a step, followed by
transverse injection (see Fig. 1.3c). The step creates a larger recirculation area with the
hot gases serving as a continuous ignition source. This approach can provide sustained
combustion but, like the previously described method, has the disadvantage of stagna-
tion pressure losses and increase in drag due to the low flow pressure base behind the
step.
On the other hand, it is possible to reduce the pressure losses associated with the
-
CHAPTER 1. INTRODUCTION 11
injection process by performing angled injection (e.g., 60o or 30o rather than 90o) so that
the resulting bow shock is weaker (see Fig. 1.3b). In this approach, jet axial momentum
can also contribute to the net engine thrust. Riggins et al. (995a) studied the thrust
potential of a supersonic combustor at Mach 13.5 and Mach 17 flight conditions with
30o flush wall injection of hydrogen and concluded that the major component of thrust
potential gain is due to the jet momentum. In our previous work (Ben-Yakar and
Hanson 998b; Ben-Yakar and Hanson 999a), autoignition of a hydrogen jet transversely
injected into Mach 10-13 flight enthalpy flow conditions was observed in the upstream
recirculation region of the jet and behind the bow shock. However, different experiments
(McMillin et al. 1994) performed for similar geometry but at much lower total-enthalpy
flow conditions showed that ignition occurred only far downstream of the jet. Based
on those observations, angled injection is likely to reduce or eliminate these forms of
autoignition and stabilization especially at flight speeds lower than Mach 10. Therefore,
it is likely that a new technique will be required to obtain autoignition and downstream
combustion stabilization.
In recent years, cavity flame-holders, an integrated fuel injection/flame-holding ap-
proach, have been proposed as a new concept for flame-holding and stabilization in
supersonic combustors (Tishkoff et al. 1997). Cavity flame-holders, designed by CIAM
(Central Institution of Aviation Motors) in Moscow, were used for the first time in a
joint Russian/French dual-mode scramjet flight-test (hydrogen fueled) (Roudakov et al.
1993). Further experiments (Vinagradov et al. 1995; Ortweth et al. 1996; Owens et al.
1998) showed that the use of a cavity after the ramp injector significantly improved
the hydrocarbon combustion efficiency in a supersonic flow. Similar flame stabilization
zones, investigated by Ben-Yakar et al. (998a), have been employed within a solid-fuel
supersonic combustor, demonstrating self-ignition and sustained combustion of PMMA
(Plexiglas) under supersonic flow conditions.
In November 1994, NASA contracted CIAM (Roudakov et al. 1996; McClinton
et al. 1996) to continue exploring the scramjet operating envelope from dual-mode
operation below Mach 6 to the full supersonic combustion mode at Mach 6.5. The
proposed combustor design also included two cavity flame-holders (20 mm in depth by
40mm in axial length and 30mm by 53 mm). The performance predictions obtained by
analytical solutions indicated that these cavities would be quite effective as autoignition
and flame-holding devices. Indeed, the recent flight test of this combustor has been
-
CHAPTER 1. INTRODUCTION 12
successfully completed, encouraging further investigation of cavity flame-holders.
It is worth noting that, although there is recent interest in cavity flame-holders for
supersonic combustors, their application in subsonic combustors goes back to the 1950’s.
Probably, the first published investigation of cavity flame-holders is due to Huellmantel
et al. (1957), who studied various shapes of cavities to sustain combustion in low speed
propane-air flames. The main purpose of this thesis is to summarize relevant known
characteristics of cavities in supersonic flows and research efforts related particularly to
cavities employed in low- and high-speed combustors.
1.2 Thesis Objectives
The ultimate objective of this dissertation is to investigate near-field mixing and
flame-holding characteristics of different gaseous fuels such as hydrogen and ethylene
injected normally from a single orifice into a realistic supersonic combustor environ-
ment. We apply advanced non-intrusive flow diagnostic techniques such as Planar
Laser-Induced Fluorescence of OH radicals (OH-PLIF) and schlieren imaging using an
ultra-fast-framing rate digital camera. These techniques and the simulation of high
speed and high temperature free-stream conditions enable unique observations that
were not available in the previous studies. The thesis includes four primary elements:
1. The experimental approach: The goal is to generate a relatively accurate
supersonic burner entry condition, namely a radical-free, high total enthalpy air
flow. An expansion tube is used to generate three nominal free-stream conditions
for flight Mach 8, 10 and 13 regimes. The experimental approach is discussed in
Chapter 2 which includes descriptions of the critical parameters that have to be
considered in the simulation of a supersonic combustor environment, the facility
itself and the measurement techniques. The characterization of the test flow is
then presented summarizing determination of the useful test time, core-flow size
and boundary layer effects, issues that have to be addressed to fully characterize
the flow generated in an expansion tube. The flow visualization techniques are
discussed in detail in Chapter 3.
2. Mixing: In Chapter 4, we study the flow features of hydrogen and ethylene trans-
verse jets exposed to high-speed supersonic free-streams at realistic conditions
-
CHAPTER 1. INTRODUCTION 13
leading to high levels of shear. Guided by the observations of these experiments,
we continue in Chapter 5 with a more fundamental study looking into the origin
of the observed phenomena. The outstanding questions that we investigate are:
How do the jet shear layer vortices develop and which parameters control their
stability and coherence? What is the contribution of the jet shear layer vortices
to the near-field mixing? Does the penetration mechanism only depend on jet-to-
crossflow momentum ratio as has been proposed for the last 40 years or is there
any other mechanism leading to higher penetration and better mixing properties?
3. Ignition and flame-holding: The ignition and the flame-holding capabilities of
a hydrogen jet in high total enthalpy flow conditions are presented in Chapter 6.
We study the self-ignition regions in the near-field of the jet in flight Mach 8, 10
and 13 flow conditions using OH-PLIF flow visualization. We also compare the
near-field ignition results of a hydrogen transverse jet with an ethylene transverse
jet at flight Mach 10 conditions.
4. Cavity flame-holders: In Chapter 7, an extensive overview of cavities, which
are considered as a promising flame-holding devices for supersonic combustion, is
presented. Open questions impacting the effectiveness of the cavities as flame-
holders in supersonic combustors are then discussed. Preliminary experimental
results are also summarized. The goal is to study the ignition capability of a jet-
cavity configuration and to observe the differences in the shock wave structures
around cavities as the length-to-depth ratio and the geometry of the cavity back
wall are changed.
-
Chapter 2
Experimental Aspects
Our experimental approach includes the use of an expansion tube to provide a wide
range of variability in the freestream conditions with relatively accurate chemical compo-
sition. The latter is critical for supersonic combustion studies in the high total enthalpy
flows associated with hypersonic air-breathing propulsion systems.
Efforts are focused on achieving three operating points, simulating flight Mach 8, 10
and 13 total enthalpy conditions at the entrance of a supersonic combustor. The ability
of the expansion tube to provide a steady-flow test time of adequate duration and a
core-flow of sufficient size for 2 mm jet-in-crossflow studies is verified.
In the following sections, the important parameters that must be considered in the
design of a supersonic combustion experiment are discussed and the facility and the test
flow characterization techniques are then summarized. Additional test conditions are
characterized for fundamental fluid mechanical studies and are presented in Chapter 5.
2.1 Critical Parameters in Supersonic Combustion Simu-
lation
An experimental simulation of a supersonic reacting flow requires the replication of
5 parameters (Heiser and Pratt 1994). These simulation parameters including pressure
(p), temperature (T ), velocity (u), characteristic length of the model (L) and gas com-
position (νi) must be manipulated to provide the flight values of certain non-dimensional
parameters such as:
14
-
CHAPTER 2. EXPERIMENTAL ASPECTS 15
Mach number:
M ∼ u√T
(2.1)
Reynolds number:
Re ∼ ρ√T∼ pL u
T 3/2(2.2)
Damköhler number:
Da ∼ Luτc
(2.3)
Damköhler number represents the ratio of flow residence time, L/u, through the com-
bustor to chemical time, τc, and must be larger than 1 to achieve flame-holding and
a complete combustion process. For flame-holding considerations ignition delay time,
τi, replaces the chemical time in Damköhler number, τc = τi. For a hydrogen-air com-
bustion process, the ignition delay time, varies inversely with pressure because of the
two-body reactions and depends exponentially on temperature. As a result, Damköhler
number can be related to basic parameters in the following form:
Da ∼ pLu · exp(θ/T ) (2.4)
where θ is a characteristic temperature for the ignition time.
Consequently, in order to preserve the values of these three non-dimensional param-
eters it is required to simulate all 5 basic parameters, including temperature, pressure,
velocity, model length and the gas chemical composition. However, it is worth noting
the following point: If the chemical composition of the flow, its velocity and temper-
ature were to be duplicated, then a constant value of the product pL would satisfy
the requirements for simulation of the three non-dimensional parameters. Therefore,
from the standpoint of mixing and flame-holding studies a correct simulation of only 4
parameters is essential: chemical composition, temperature, velocity and the product
pL.
In our experimental approach, we replicate 3 of these 4 parameters: the required
burner entry velocity and burner entry static temperature, u3 and T3, respectively,
according to the values of burner entry Mach number, M3, estimated in Fig. 1.1a. The
use of an expansion tube enables acceleration of the air to total enthalpy conditions
-
CHAPTER 2. EXPERIMENTAL ASPECTS 16
(3-6MJ/kgair) corresponding to the Mach 8-13 flight range, without exposing it to
high stagnation temperatures (3000-6000 K). Therefore, the free-stream contains only
negligible amounts of radicals, produced only by the incident shock wave. The test gas,
first shocked to its maximum temperature (1700-2150 K), is then accelerated and cooled
to the required static temperature (1250-1400 K). Through this unsteady expansion
process, the test gas gains in total temperature and total pressure.
Although in our experiments the free-stream flow composition, Mach number and
static temperature correspond to typical scramjet combustor entrance values, its static
pressure is somewhat below that of actual systems. Table 2.1 summarizes the three
nominal test flow conditions, Mach 8, Mach 10 and Mach 13, achieved in the Stanford
expansion tube facility. Furthermore, since the characteristic length scale in our exper-
iments is small, about 2mm (the diameter of the injection orifice), the parameter pL
is not sufficiently high to replicate a real combustor environment. This might result
in chemical kinetic limitations on the H2 - air ignition and combustion process. On the
other hand, this limitation can be circumvented if an elevated concentration of oxygen
is used in the test gas to increase the collision rates as suggested by Bakos et al. (992b).
Finally, in the current study we have shown that in high-enthalpy flows, ignition of
hydrogen, injected transversely into a free-stream of air, can be achieved in the near-
vicinity of the injector, even at low pL values. Therefore, the ignition will be guaranteed
at higher pressures as the Damköhler and Reynolds numbers increase linearly with pL
in realistic systems.
In conclusion, the most important parameters that have to be replicated for su-
personic combustion studies are chemical composition, temperature and velocity of the
free-stream, and the less important parameter is the product pL. Variation in pressure
affects the ignition time linearly, while variation in temperature has an exponential ef-
fect through the activation energy (and hence characteristic temperature ignition time,
θ) in chemical kinetics.
-
CHAPTER 2. EXPERIMENTAL ASPECTS 17
TABLE 2.1 Test gas (free-stream) flow properties simulating the burner entry conditions of three flightMach numbers. The corresponding values are from Fig. 1.1.
Flight Simulation Mach 8 Mach 10 Mach 13
(1) (2) (3)Initial filling pressuresDriven section, He, psig 300 600 600
(2.17MPa) (4.24 MPa) (4.24MPa)Driven section, 95% N2 +5% CO2, psia 0.45 0.5 0.15
(3.10 kPa) (3.45 kPa) (1.04 kPa)Expansion section, He, torr 70 20 2
(9.13 kPa) (2.67 kPa) (0.27 kPa)Free-stream conditionsTotal enthalpy, MJ/kg 2.9± 0.05 3.9± 0.1 6.2± 0.15Mach number 2.40± 0.03 3.38± 0.04 4.66± 0.07Static temperature, K 1400 1290 1250Static pressure, atm 0.65 0.32 0.04
(65.9 kPa) (32.4 kPa) (4 kPa)Velocity, m/sec (measured) 1800± 20 2360± 25 3200± 50Test time, µsec (measured) 170± 10 270± 10 400± 10Test “slug length”, m (velocity× test time) 0.31 0.64 1.28Establishment length for laminar boundarylayer at L1 = 50 mm, m
0.15 0.15 0.15
Maximum measured recirculation regionlength, L2, (djet = 2mm)
∼ 1.5 djet ∼ 2 djet ∼ 4 djet
Establishment time for the jet upstream re-circulation region, m based on (30−70)×L2
0.09 - 0.21 0.12 - 0.28 0.24 - 0.56
Free-stream Reynolds number at the injec-tion port, Rex = 50mm
29,000 22,000 3,800
Boundary layer thickness upstream of theinjection port, mm
0.65 0.75 1.80
Shock speeds in the expansion section, m/s(measured)
2468 3175 3650
Shock Mach number in the expansion sec-tion
2.44 3.14 3.61
Maximum temperature that the test gas isexposed to, T2, K
1690 1750 2140
-
CHAPTER 2. EXPERIMENTAL ASPECTS 18
Drive
r Sec
tion
Drive
n Sec
tion
Expa
nsion
Sec
tion
Dump Tank
Ampli
fiers
&
Interv
al Co
unter
s
ICCD Camerafor OH-PLIF Imaging
578 x 384 Array
DoubleDiaphragm
8 Cha
nnel
Data
Acqu
isitio
n
Syste
m
KnifeEdge
YM 12
00 N
d:YAG
Lase
r
HD 50
0 Dye
Lase
r
HT 1000
Frequency
Doubler
Long durationXenon Arc
Light Source
DichroicMirror
IMACON 468Ultrafast Framing Camera
for Schlieren Imaging(inc. 8 ICCD modules,
each 576 x 384)
Imag
e Acq
uisitio
n
Comp
uters
Driven/ExpansionDiaphragm
Mirror 2
Mirror 1
FocusingMirror
FIGURE 2.1 Expansion tube facility (12m in length and 89 mm inner diameter) and imaging system.
2.2 Experimental Facility
2.2.1 Expansion Tube
The expansion tube facility with its dedicated lasers and optical arrangement is
schematically illustrated in Fig. 2.1. The tube is 12 m in length (including dump tank)
with an inner diameter of 89 mm, and includes three sections: driver, driven and ex-
pansion. The driver section is filled with high pressure helium gas and is separated
by double diaphragms from the lower pressure driven section, which is filled with the
desired test gas. Mylar film (6.35µm thick) is used as the diaphragm material at the
driven/expansion interface to separate the test gas from low pressure helium gas in the
expansion section.
-
CHAPTER 2. EXPERIMENTAL ASPECTS 19
-1 0 1 2 3 4 5 6 7 80.000
0.001
0.002
0.003
0.004
0.005
0.006
0.007
IR detector
Test
Section
1
1
4 10
10
520
23
4
contact surface
1 Quiescent Test Gas
2 Test Gas Behind Incident Shock
3 Expanded Driver Gas
4 Driver Gas
5 Expanded Test Gas
10 Expansion Gas
20 Expansion Gas
Behind Incident Shock
Expansion
Section
(He)
Driven
Section
(CO2/N
2/O
2)
Driver
Section
(He)
first disturbance arrival
rarefaction tail
rarefaction head
reflected
rarefactio
n head
inciden
t shock
, s1
test time
tim
e,sec
x-distance, m
FIGURE 2.2 Expansion tube distance-time (x-t) diagram calculated for flight Mach 13 condition. Methodof characteristics was used to solve the flow gasdynamics properties assuming one-dimensionalinviscid theory. Test time is defined as the time that the test gas has uniform flow quantitiesand determined by the time arrival of the contact surface to the tube exit, and that of thefirst subsequent rarefaction wave (reflected rarefaction head in our case of high total enthalpysimulations).
The operating sequence of an expansion tube is best represented by the distance-time
(x-t) diagram shown in Fig. 2.2. A run is initiated by bursting the double diaphragms,
which generates a shock wave propagating into the test gas and producing flow of
intermediate velocity with an increased pressure and temperature. The shocked test
gas is then accelerated by an unsteady and constant area expansion process from the
driven section into the lower pressure expansion section, while gaining total temperature
-
CHAPTER 2. EXPERIMENTAL ASPECTS 20
and total pressure. The test gas emerging from the downstream end of the expansion
thus has both a higher stagnation enthalpy and higher effective stagnation pressure than
the shock tube flow from which it originated. Further detail on the operating cycle of
an expansion tube can be found in the review papers of Erdos (1994) and Anderson
(1994).
A square viewing chamber of 27×27 cm cross section is mounted at the exit of theexpansion tube (see Fig. 2.3). A rake of pitot tubes or an instrumented model with the
injection system, is positioned in this test section, which is equipped with an opposed
pair of square (13×13 cm) quartz windows for observation and a fused silica slot on topof the chamber for admission of the vertical laser sheet.
Six piezo-electric pressure transducers are mounted along the driven and expansion
sections for shock speed and wall pressure measurements. An additional transducer,
mounted 20.3 cm downstream of the driven/expansion diaphragms, is used to monitor
the unsteady expansion process at that location.
The expansion section is also equipped with sapphire viewing ports for optical mea-
surements during flow characterization experiments. In those tests, an InSb IR detector
(Judson J-10 InSb equipped by a Perry model 720 amplifier) is mounted at a viewing
port (see Fig. 2.4) to detect the arrival of the test gas (at the viewing port) through
the emission of IR light by small amount of CO2 (5%) seeded into the test gas (nitro-
gen). Also, for flow characterization tests, the injection system is replaced with a pitot
rake consisting of four pressure transducers across the diameter of the tube as shown
in Fig. 2.3. The test gas velocity can then be calculated by considering its arrival time
at the viewing port and at the pitot rake. Data from these sensors are recorded at
1Msample/sec on a PC-based, 8-channel (12-bit) computer-scope. The flow imaging
techniques include Planar Laser-Induced Fluorescence of OH radicals (OH-PLIF) and
schlieren imaging using an ultra-high-speed framing digital camera. Detailed descrip-
tion of these systems and their synchronization with the expansion tube operation are
provided in Chapter 3.
2.2.2 Injection System and its Calibration
The injection system is positioned right at the exit of the expansion tube inside
the test section (Fig. 2.5a). The system consists of a flat plate with an attached high
-
CH