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EXPERIMENTAL INVESTIGATION OF AQUA SILENCER M Naveen kumar #1 , S Prabu #2 , A Raj Kumar #3 , P Boobala krishnan #4 Student Department of mechanical engineering KPR Institute of Engineering and Technology Arasur, Coimbatore, India. 1 [email protected] 2 [email protected] 3 [email protected] 4 [email protected] Abstract: Diesel power inevitably finds a very important role in the development of the plant’s economy and technical growth. Inspite, of their high thermal efficiency, one cannot ignore the fact about their exhaust in the atmosphere. Due to high cost of petrol, diesel engines are more in use and diesel engine has more torque and pulling capacity than petrol engine. Anticipating the use of diesel engines, even more in the near future this system developed can be used to control the toxic gases coming out of the diesel engines. These toxic gases are harmful not only to the atmosphere, but also to the human & animal race. Objective of this project is to experimentally investigate a simple system using perforated tube, where the toxic levels are controlled through chemical reaction to more agreeable level. This system acts itself as a silencer; there is no need to separate the silencer. The whole assembly is fitted in the exhaust pipe; it does not give rise to any complications in assembling it. This system is very cost effective and more economical. Keywords: Diesel engines, Thermal efficiency, perforated tube, Toxic gases, Cost effective and more economical Introduction: Diesel engines are playing a vital role in Road and sea transport, Agriculture, mining and many other industries. Considering the available fuel resources and the present technological development, Diesel fuel is evidently indispensable. In general, the consumption of fuel is an index for finding out the economic strength of any country. In spite, we cannot ignore the harmful effects of the large mass of the burnt gases, which erodes the purity of our environment every day. An aqua silencer is used to control the noise and emission in IC engines. The reason why we go for aqua silencer is, in today life the air pollution causes physical ill effects to the human beings and also the environment. The main contribution of the air pollution is automobiles releasing the gases like carbon dioxide, unburned hydrocarbons etc. In order to avoid this type of gases we can use aqua silencer. It is fitted to the exhaust pipe of the engine; Sound produced under water is less audible than it produced in atmosphere. This mainly because of small sprockets in water molecules, which lowers its amplitude thus, lowers the sound level. The emission can be controlled by using the activated charcoal layer and Lime water. Activated charcoal layer is highly porous and posse’s extra free valences so it has high absorption capacity along with this lime water chemically reacts with the exhaust gases from the engine and release much less pollution to the environment. The noise and smoke level is considerable less than the conventional silencer, no need of catalytic converter and easy to install. Design of Equipment:

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Page 1: EXPERIMENTAL INVESTIGATION OF AQUA · PDF file · 2017-04-17EXPERIMENTAL INVESTIGATION OF AQUA SILENCER M Naveen kumar#1, S Prabu#2, A Raj Kumar#3, P Boobala krishnan#4 Student Department

EXPERIMENTAL INVESTIGATION OF

AQUA SILENCER M Naveen kumar#1, S Prabu#2, A Raj Kumar#3, P Boobala krishnan#4

Student

Department of mechanical engineering

KPR Institute of Engineering and Technology Arasur, Coimbatore, India.

[email protected]

2 [email protected]

3 [email protected]

4 [email protected]

Abstract: Diesel power inevitably finds a very

important role in the development of the plant’s

economy and technical growth. Inspite, of their high

thermal efficiency, one cannot ignore the fact about

their exhaust in the atmosphere. Due to high cost of

petrol, diesel engines are more in use and diesel

engine has more torque and pulling capacity than

petrol engine. Anticipating the use of diesel engines,

even more in the near future this system developed

can be used to control the toxic gases coming out of

the diesel engines. These toxic gases are harmful not

only to the atmosphere, but also to the human &

animal race. Objective of this project is to

experimentally investigate a simple system using

perforated tube, where the toxic levels are controlled

through chemical reaction to more agreeable level.

This system acts itself as a silencer; there is no need to

separate the silencer. The whole assembly is fitted in

the exhaust pipe; it does not give rise to any

complications in assembling it. This system is very

cost effective and more economical.

Keywords: Diesel engines, Thermal efficiency,

perforated tube, Toxic gases, Cost effective and more

economical

Introduction: Diesel engines are playing a vital role

in Road and sea transport, Agriculture, mining and

many other industries. Considering the available fuel

resources and the present technological development,

Diesel fuel is evidently indispensable. In general, the

consumption of fuel is an index for finding out the

economic strength of any country. In spite, we cannot

ignore the harmful effects of the large mass of the

burnt gases, which erodes the purity of our

environment every day. An aqua silencer is used to

control the noise and emission in IC engines. The

reason why we go for aqua silencer is, in today life the

air pollution causes physical ill effects to the human

beings and also the environment. The main

contribution of the air pollution is automobiles

releasing the gases like carbon dioxide, unburned

hydrocarbons etc. In order to avoid this type of gases

we can use aqua silencer. It is fitted to the exhaust

pipe of the engine; Sound produced under water is less

audible than it produced in atmosphere. This mainly

because of small sprockets in water molecules, which

lowers its amplitude thus, lowers the sound level. The

emission can be controlled by using the activated

charcoal layer and Lime water. Activated charcoal

layer is highly porous and posse’s extra free valences

so it has high absorption capacity along with this lime

water chemically reacts with the exhaust gases from

the engine and release much less pollution to the

environment. The noise and smoke level is

considerable less than the conventional silencer, no

need of catalytic converter and easy to install.

Design of Equipment:

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ISSN: 2348 - 8360 www.internationaljournalssrg.org Page 34
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SSRG International Journal of Mechanical Engineering - (ICET'17) - Special Issue - March 2017
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Page 2: EXPERIMENTAL INVESTIGATION OF AQUA · PDF file · 2017-04-17EXPERIMENTAL INVESTIGATION OF AQUA SILENCER M Naveen kumar#1, S Prabu#2, A Raj Kumar#3, P Boobala krishnan#4 Student Department

Experimental investigation: As the exhaust gases

enter in to the aqua silencer, the perforated tube

converts high mass bubbles in to low mass bubbles

after that they come in to contact with lime water they

chemically react with it and pass through charcoal

layer which again purify the gases. It is highly porous

and posses extra free valences so it has high

absorption capacity. Since the charcoal layer is

covered with outer shell which is filled with water.

Sound produced under water is less audible than it

produced in atmosphere. This is mainly because of

small sprockets in water molecules, which lowers its

amplitude thus, lowers the sound level hence aqua

silencer reduces noise and pollution.

Lime water wash method: The water is treated with

the calculated quantities of slaked lime. After mixing

the heavy precipitates settle down as sludge at the

bottom of the tank are removed from time to time.

Lime can neutralize any acid present in the water. SO2,

gases are removed from the flue gases forming

calcium sulphate. The precipitates dissolved carbon

dioxide as calcium carbonate and converts bicarbonate

ions into carbonates.

Precipitates bicarbonate as calcium carbonate

CO2 + Ca(OH)2 → CaCO3 + 2H2O

Precipitates bicarbonate as calcium carbonate

Ca(HCO3)2 + 2Ca(OH)2 → 2CaCO3 + 2H2O

Converts bicarbonate ions (Like NaHCO3, KHCO3

etc.) into carbonates.

NaHCO3 + Ca(OH)2 → CaCO3 + H20 + Na2 CO3

Absorption Process: Activated charcoal is available in

granular or powdered form. As it is highly porous and

possess free valences. So it posses high absorption

capacity. Activated carbon is more widely used for the

removal of taste and odorous from the public water

supplies Because it has excellent properties of

attracting gases, finely divided solid particles and

phenol type impurities, the activated carbon, usually in

the powdered form is added to the water either before

or after the coagulation with sedimentation.

Results and discussion: The emission test was taken

in four stroke diesel engine. Initially the experiment

setup was made and the experiment is done. First our

aqua silencer is connected to the engine exhaust and

engine is started with proper cooling. The readings are

taken in emission testing machine with engine exhaust

silencer and also with aqua silencer.

Conventional Silencer Readings

Aqua Silencer Readings

Conclusion: The aqua silencer is more effective in the

reduction of emission gases from the engine exhaust

gas using perforated tube. We can control the exhaust

emission to a greater level. The water contamination

is found to be negligible in aqua silencer, because the

amount of acidity level in aqua silencer is expected to

be below the dangerous acidity. i.e. 250mg/lit. It is

smokeless and pollution free emission and also very

cheap. The aqua silencer’s performance is better than

the conventional silencer.

References:

[1] Keval I. Patel, Mr. Swastik R, Gajjar “Design And

Development Of Aqua Silencer For Two Stroke Petrol

Engine”IJIRST–International Journal for Innovative

Research in Science & Technology| Vol. 1, Issue 1,

June 2014| ISSN(online): 2349-6010.

CO [% vol] 0.03

HC hexane [ppm vol] 38

CO2 [% vol] 1.10

O2 [% vol] 18.99

Lambda [-] 6.773

Lambda constant Hcv [-] 0.0000

Lambda constant Ocv [-] 0.0000

NO [ppm vol] 55

CO [% vol] 0.06

HC hexane [ppm vol] 41

CO2 [% vol] 2.40

O2 [% vol] 17.42

Lambda [-] 7.989

Lambda constant Hcv [-] 0.0000

Lambda constant Ocv [-] 0.0000

NO [ppm vol] 119

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SSRG International Journal of Mechanical Engineering - (ICET'17) - Special Issue - March 2017
Page 3: EXPERIMENTAL INVESTIGATION OF AQUA · PDF file · 2017-04-17EXPERIMENTAL INVESTIGATION OF AQUA SILENCER M Naveen kumar#1, S Prabu#2, A Raj Kumar#3, P Boobala krishnan#4 Student Department

[2] Sharad R. Mahajan “Air Pollution from I.C.

Engines & its Control” International Journal of

Inventive Engineering and Sciences (IJIES), Volume-

1, Issue-11, October 2013.

[3] Yogesh V Morankar , Prof. M. R. Khodke ,“Noise

Reduction Of A Diesel Engine: A Review,”

International Journal of Engineering Research &

Technology (IJERT)ISSN: 2278-0181, Vol. 3 Issue 5,

May – 2014.

[4] S.*, PatilSnehal S., NandrekarAmruta A., Abhijeet

S. Kabule, “Use Of Aqueous Ammonia In Silencer

For Removal Of Co2, So2 And Nox From Exhaust

Gases Of I.C. Engines” RawaleSudarshan

International Journal of Engineering Science and

Innovative Technology (IJESIT)Volume 2, Issue 5,

September 20.

[5] P.Balashanmugam1, G.Balasubramanian2,”

Developments of Emission and Noise Control Device

(Aqua Silencer)”; Scientific Journal Impact Factor

(SJIF): 1.711International Journal of Modern Trends

in Engineering and Research.

[6] JuhiSharaf; ” Exhaust Emissions And Its Control

Technology For An Internal Combustion Engine”

International Journal of Engineering Research and

Applications , Vol. 3, Issue 4, Jul-Aug 2013.

[7] Mankhiar Ajay B, Sindhu LS , G. Sasikala ,“An

Advancement To Reduce Pollution Effectively By

Using Ti Nanotubes In Aqua silencer” International

Journal Of Engineering Sciences & Research

Technology.

[8] Abdul Rehman, Surya Yadav, Amansaxena,

“Reviewed Of Noise Control In Ic Engine”

International Journal of Scientific Research

Engineering & Technology (IJSRET), Volume 3,

Issue 8, November 2014.

[9] Alen.M.A, Akshay. M, PremSankar. R,

Mohammed Shafeeque. M, “Fabrication and Testing

Of Aqua Silencer” International Research Journal of

Engineering and Technology (IRJET) Volume: 02

Issue: 05 | Aug-2015

[10] Patel Praful M, GajjarSwastik R., “A Literature

Review On Design And Development Of Industrial

Generator Silencer” IJSRD - International Journal for

Scientific Research & Development| Vol. 3, Issue 01,

2015

[11] Mr. Jigar H. Chaudhri, Prof. Bharat S. Patel, Prof.

Satis A. Shah, “Muffler Design For Automotive

Exhaust Noise Attenuation – A Review” IJERA, Vol.

4, Issue 1(Version 2), January 2014

[12] V.P. Patekar and R.B. Patil, “Vibrational

Analysis Of Automotive Exhaust Silencer Based On

Fem And Fft Analyzer” IJET, May 2012

[13] Sarin K Kumar, GauravSaxena,”Measurement

and Control of Emission in Two Wheelers” IJERA,

Vol. 4, Issue 5, May 2014

[14] Mahesh S. Vasava , P. V. Jotaniya, “Thermal

Analysis For Motor-Bike Exhaust Silencer For

Ensuring Reduction In Hot Spots Through Design

Enhancement” IJIRST, Vol. 4, Issue 6, June 2015

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SSRG International Journal of Mechanical Engineering - (ICET'17) - Special Issue - March 2017