experience results - machinex€¦ · this mesh belt conveyor, equipped with fans, will remove...

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Experience Results with Recycling Equipment Machinex is renowned for its innovative, ultra-efficient, and low-maintenance recycling equipment to upgrade and integrate sorting plants, and add to their productivity and profitability. A host of innovative solutions and equipment are available, with each being installed by a trained and experienced Machinex team for maximum results with minimum disruption.

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Page 1: Experience Results - Machinex€¦ · This mesh belt conveyor, equipped with fans, will remove paper and film from the container stream. Steel mesh belt Individually adjustable speed

P A G E 1

Experience Results with Recycling Equipment

Machinex is renowned for its innovative, ultra-efficient, and low-maintenance recycling equipment to upgrade and integrate sorting plants, and add to their productivity and profitability. A host

of innovative solutions and equipment are available, with each being installed by a trained and experienced Machinex team for maximum results with minimum disruption.

Page 2: Experience Results - Machinex€¦ · This mesh belt conveyor, equipped with fans, will remove paper and film from the container stream. Steel mesh belt Individually adjustable speed

P A G E 2

Experience Results with Superior Conveyor Designs

For decades, our engineering staff has used its in-depth knowledge of the industry to continuously improve our conveyors. At Machinex, we are proud to be recognized by our peers as having one of the most reliable, and best designed, conveyor lines in the industry. All of our conveyors are built for quick installation, fast commissioning, and minimal maintenance.

Our experience and expertise provide instant results for the end user. We understand each customer’s needs and design our conveyors with the features that are the most important to them. Machinex conveyors provide adaptable material handling solutions for every project. The result is a host of safety and maintenance features to ensure maximum performance.

Several models are available based on application.

Sorting Belt Conveyors Ergonomic design allowing sorters to easily handle material

Totally enclosed sub-frame to improve employee protection

Optional container return device

Transfer Conveyors Superior construction and design throughout full conveyor line

Wide range of belts, pulleys, and support frame configurations based on application

Thoughtful adjustability and maintenance access

Picking Idler Conveyors 30º side idlers to increase holding capacity

• Recommended for carrying fines and abrasive particles, such as glass

Box belt configuration available

• Recommended for glass, aggregate, bulk and heavy items

Superior Conveyor Designs

Page 3: Experience Results - Machinex€¦ · This mesh belt conveyor, equipped with fans, will remove paper and film from the container stream. Steel mesh belt Individually adjustable speed

P A G E 3

Drag Chain Conveyors

Leakproof, fully enclosed design

Bolted paddles for easy replacement

Typical use: RDF, SRF, organics, other pre-sized material

Chain Belt Conveyors

Compact and sealed frame

Combo belt on replaceable impact shoes

Recommended use: bunker conveyor, low tonnage baler & system feed, paper shredding, printer waste

Chain Roller Conveyors

Chain and wheel assembly supported on steel rail-type tracks.

Choice of belts: Combo belt, Z-shaped or Apron pan

Multiple chain pitches available

Typical use: system and baler feed

Screw Conveyors

Construction type: standard steel, anti-abrasive steel, or stainless steel

Multiple chain pitches available

Typical use: leveling, or conveying, several types of pre-sized material

STANDARD FEATURES

Modular construction available in several configurations

Custom engineered side panels/skirting

Take-up system

OSHA compliant

OPTIONS

GENERAL Various belting: width,

thickness, cleats

Electric variable speed drive

Reversible

BELT CONVEYOR Pulley size range starting at 4” Self-tensioning belt scraper Solid bottom plate or carrying idlers Belt weight scale Self-cleaning tail pulley

CHAIN CONVEYOR Automatic chain lubrication Mechanical backstop

Page 4: Experience Results - Machinex€¦ · This mesh belt conveyor, equipped with fans, will remove paper and film from the container stream. Steel mesh belt Individually adjustable speed

P A G E 4

Experience Results with High Quality Recycling Equipment

Drum Feeder The drum ensures a constant supply to the recycling line and streamlines toward the sorter and system operation by allowing retention time to the input material.

Custom width and lengths to meet desired capacity Ensures steady flow Variable speed on conveyor and drum Access door and platform included

MACH Trommels

Separates the material flow to the desired fraction size. Effective inside diameter and screen plate opening size will vary depending on customers’ needs and applications.

Versatility: enables processing of different material streams within a single system Provides excellent preparation for downstream sorting Full range of bolt-on type screening plates & screening openings Access doors for easy maintenance

Back Scraping Drum

Machinex leveling devices ensure a constant height of material input that optimizes sorting operations and overall system performance.

Width adapted to conveyor

Hydraulically adjustable in height position

Structural steel support on conveyor

Bag OpenerLocated at the front end of the system, the bag opener shears the bags and liberates the material. In proper applications, it can be integrated in-line or fed with diverted bag material only.

Dual counter-rotating knives Access doors on both sides for maintenance Variable frequency drive & complete electrical control package available Anti-blocking mechanism

Recycling Equipment

Page 5: Experience Results - Machinex€¦ · This mesh belt conveyor, equipped with fans, will remove paper and film from the container stream. Steel mesh belt Individually adjustable speed

P A G E 5

MACH Hyspec ® (Optical Sorters) The Machinex Optical Sorting machine offers unique, hyperspectral recognition technology, and color recognition, thereby enabling separation of recyclable materials into different categories.

3D volumetric detection that increases product recognition

MACH fast detection analysis

Unique, low heat light system

Static acquisition system (no moving parts)

Disc Screens The full line of disc screen separators is suitable for all of your material recovery needs. They offer an excellent separation rate that slashes labor costs. Designed with flexibility in mind, they can be adjusted accordingly to the material being processed.

Model Types:

• MACH One News: separates large fibers from material stream

• MACH One Finishing: separates the material into three streams; fine par-ticles, containers, and mixed paper.

• MACH Fines Screen: removes glass and fine particles

Speed and angle variation to obtain a maximum of flexibility in all operation conditions

Various screen configurations according to material dimensions and volume

Shafts mounted on heavy-duty bearings

OPTIONAL

Trolley beam for changing shafts quickly and efficiently

Quick disconnect with a key for changing shafts (MACH One News only)

Split discs available for most models

Fall protection gate to eliminate tie off requirements for maintenance

MACH OCC Screens As a cardboard sorting solution, the MACH OCC Screens are renowned for being reliable and unsurpassed in the industry, with a throughput of up to 50 tons per hour.

Separates cardboard from the material stream at the beginning of the system

All steel discs with very little, to no wear

Glass breaking discs shape on first shafts

Larger diameter shaft for reduced wrapping

MACH Ballistic Separates the material in to three fractions: 2D materials, 3D materials, and fines. A superior separator that is virtually maintenance-free.

Reduces operating & maintenance costs: • Constant performance with all steel

screening surface • No wrap design; minimizes the

cleaning & maintenance costs

• Single motor and direct drive system reduce maintenance and energy costs

Easy and safe maintenance Versatility: ensures that different material types

can be processed within a single system Angle adjustment

Page 6: Experience Results - Machinex€¦ · This mesh belt conveyor, equipped with fans, will remove paper and film from the container stream. Steel mesh belt Individually adjustable speed

P A G E 6

Plastic PerforatorThe dual drums, equipped with teeth, will flatten and perforate containers, giving a better storage capacity and a better compaction rate in the baler.

Increases the efficiency of optical sort-ing by reducing movement of the con-tainers on the acceleration conveyor

One drum mounted on a heavy duty gas spring to accommodate bulky objects up to 5 gallons

Direct drive transmission with gearbox Self-cleaning device by automatic

reversal of the drums Guards and access doors

for easy maintenance

Eddy Current SeparatorsMachinex now manufactures its own Eddy Current Separators. They are used to separate non-ferrous metals such as aluminum from the material stream.

Magnets - Ferrous Metal SeparatorsMachinex can integrate a wide range of magnetic separators from different brands to sort ferrous metals that suit the customers’ needs and budget.

Air Classifier The air classifier is used to achieve the separation of light from heavy fraction. A full range of heavy light separation systems are available depending on the application.

Easy air knife adjustment Cyclone to separate rejects from air Wide range of blowers depending on the application Inspection doors

Paper & Film Extractor This mesh belt conveyor, equipped with fans, will remove paper and film from the container stream.

Steel mesh belt Individually adjustable speed on each

fan for easy tuning and great results

Cartridge-type mounted fans for easy maintenance

Versatile equipment that can be installed in-line, or cross-belt, on a new or existing system

Recycling Equipment

Page 7: Experience Results - Machinex€¦ · This mesh belt conveyor, equipped with fans, will remove paper and film from the container stream. Steel mesh belt Individually adjustable speed

P A G E 7

Balers

Machinex manufactures high capacity, single-ram and II-ram horizontal balers. Other solutions include a closed door baler with full eject.

We are also the distributor of American Baler Company products in Canada.

Compactors These machines are used for the compaction of solid and recyclable waste. Machinex provides a large range of compactors, from 3 yd 3 to 14 yd 3 capacity. Ideal for rejects’ compaction in MRFs and transfer stations.

MACH Motion Floor ®

The MACH Motion Floor is a mobile floor used as an infeed to different types of systems or to automate material storage bunkers.

Designed to operate on a long term basis with very low maintenance

Steel slats are shaped to prevent intru-sion of scrap under the sliding surface

Adjustable speed, via a proportional hydraulic valve, to 15 feet per minute

Frame made out of tubes, insuring structural stiffness

Glass Cleanup SystemThe trommel-cyclone combo is designed to clean the fines’ stream and to obtain market-able, mixed broken glass.

3 step screening improves efficiency Vacuum separation box to extract

light fraction

High capacity air blower to create a negative pressure

Rotary air valve to remove light fraction without losing pressure

MACH Vortex (Heavy-light) The MACH Vortex separates material based on density and shape applicable to various streams (MSW, Fibers, Waste-to-Energy, C&D, etc.). Machinex provides different models depending on the application.

Very high throughput capacity

Fully adjustable: speed, airflow, etc.

Choice of 2 or 3 outputs: heavies, mid-heavies, light

Low maintenance and highly reliable

Page 8: Experience Results - Machinex€¦ · This mesh belt conveyor, equipped with fans, will remove paper and film from the container stream. Steel mesh belt Individually adjustable speed

P A G E 8

Experience Results with Superior Conveyor Designs

For decades, our engineering staff has used its in-depth knowledge of the industry to continuously improve our conveyors. At Machinex, we are proud to be recognized by our peers as having one of the best-designed and most reliable conveyor lines in the industry. All our conveyors are built for quick installa-tion, speedy commissioning, and minimal maintenance.

Our experience and expertise provide ready results for the end user. We understand each customer’s needs and design our conveyors with the features most important. Machinex conveyors provide adaptable material handling solutions for every project. The result is a host of safety and maintenance features to ensure maximum performance.

Several models are available depending on the application.

Experience Results with Control & Management

Provide flexible controls for the maintenance and operating crew, as well as powerful management tools for the plant supervisor.

Reporting Software & SCADA SystemFor the facility manager, it becomes crucial to know how efficient the facility is. Machinex offers management solutions to create the reports that are needed.

Helps manage preventative maintenance Flexibility to customize reports anytime

1. REPORTING SOFTWARE: User- friendly soft-ware designed to allow quick report generation.

2. SCADA SYSTEM: This is the ultimate manage-ment solution for the plant manager as it offers advanced reports and alarms.

Handheld DeviceMachinex offers a sturdy handheld device pad, specifically designed for its own systems, that inter-faces with PLC systems or any other platform to remotely manage separator parameters, conveyor speed, and more.

The wireless portability of this handheld device gives more flexibility to operators to:

• Control the mode & state of each line, along with the whole system

• Manually start and stop each piece of equipment

• Manage each piece of equipment’s specific adjustment

HMI on Control PanelsOur HMI (Human Machine Interface) touch screen control panel solution offers a simple way to control the sorting lines, adjust each piece of equipment individually, and visualize the faults and event occurrences.

User-friendly touchscreen interface

Can interface with existing system and equipment

North America: 1 877 362-3281 International: +1 819 362-3281 [email protected]

machinextechnologies.com

MACHINEX INDUSTRIES INC.2121 Olivier Street Plessisville QC G6L 3G9 Canada (2

017-

04V

)