experience and capability for nuclear equipment manufacturing · experience and capability for...

ANA2017 Conference, Sydney, 6 Oct 2017 13

Presentation 7 – Session 2

Experience and Capability for Nuclear Equipment

Manufacturing

Jae Hyung JEON

Doosan Heavy Industries & Construcation

Biography

Jae Hyung Jeon is the marketing and contract manager

in Doosan Heavy Industries. He received his

bachelor’s degree in mechanical engineering from

Kyung-Hee University in 2009, and joined Doosan

Heavy Industries. He is currently working on overseas

marketing for APR1400 export as a member of

KEPCO Team(consortium).

Abstract

Doosan Heavy Industries, a key supplier of NPP

equipment in the international market, is applying its

know-how and experience in a "one-stop" service to

cover design, raw material, manufacturing, testing,

construction and services. This presentation will

introduce Doosan’s manufacturing capability of NPP

equipment including facilities, experience, and technology.

Doosan is one of Korea’s foremost engineering, procurement, and construction (EPC) contractors for plant projects inside and outside Korea. Doosan’s business portfolio includes castings and forgings and other components for the power industry; sea water desalination systems, water treatment plants and other water-related facilities as well as material handling equipment.

Doosan entered the business of nuclear power generation starting with the construction of its Changwon plant in 1976 and supplied power plant system to Hanbit nuclear power plant units 1 and 2 until 1986.

Over the past four decades, Doosan has played a key role in building more than 300 power and water plants around the globe. In Korea alone, Doosan has participated in almost every major power project since the mid-1970s with 115 coal-fired thermal power and 23 nuclear power plants either completed or under construction to date.

October 2017

Doosan Heavy Industries & Construction Co., Ltd.

Doosan’s Manufacturing

Capability of Main Equipment

for NPPs

DOOSAN Proprietary and Confidential

Corporate Profile

2

For Customer’s Value

Technology and Solutions

Competitive

Founded on September 20, 1962, Doosan haslocalized and exported a wide range ofproducts and solutions rating from basicindustrial material to major industrialfacilities of power plant. 7,000 employee ofDoosan of HQ in Korea, and 24 foreignbranch and 15 affiliated company in worldwide provide customers with best solutions.

in Power and Water

Creating Value


Introduction

Who we are

Doosan Heavy Industries & Construction Co., Ltd. was established in 1962

and is one of the global leading companies in equipment manufacturing for

nuclear power plants.

Shareholders/ Sales

3

SHAREHOLDERSDec. 2016 |

SALESDec. 2016

Industry & Construction

11.4%

Power Plant81.6%

Water6.8%

Casting &Forging 0.2%

DoosanCorp.37%

106 mil Shares

USD 3.9 bnPublic

63%

* Applied exchange rate : 1,123.80 KRW/USD ( 2017.03.23 TTM)

3


Doosan’s Role in Nuclear Business

4

KHNP / KEPCO

AE

KEPCO E&C

NSSS

DOOSAN

T/G

DOOSAN

Construction

T/G: Turbine and GeneratorBOP: Balance of Plant

KEPCO : Korea Electric Power Co.KHNP: Korea Hydro & Nuclear Power Co.KEPCO E&C : Korea Electric Power Co. Engineering & Construction Co.KEPCO NF: Korea Electric Power Co. Nuclear Fuel Co.

AE: Architecture EngineeringNSSS: Nuclear Steam Supply System

Others

Fuel

KEPCO NF

BOP

Doosan’s role is main contractor for NSSS and T/G, and participates in the supply of BOP items and construction.

Operation

KHNP

HYUNDAI

SAMSUNG

DAELIM

SK

DAEWOO

DOOSAN


Manufacturing Complex

⊙Seoul

◎Changwon

❖ DOOSAN has an integrated manufacturing facility which is capable from raw

material production to final assembly of components for nuclear power plants.

5

* Total Area : 1,100 acres

* Floor Space : 137 acres


Casting and Forging Shops

Forging Press (17,000 tons)

(3) Forging Manipulator

Electric Arc Furnace

Vacuum Ladle Refining & Holding Furnace

(1) Vacuum Stream Degassing Equipment

6


Nuclear Shop

Over Head Crane

Semi Gantry Welding Machine

SAW Strip Cladding Machine

3-Spindle Deep Hole Drilling Machine

6-Spindle Broaching Machine

Vertical Boring Machine

Horizontal Boring Machine

Automatic J Groove Welding Machine

7


Turbine / Generator Shop

Horizontal Lathe : 3,000 Dia. x 18,000 L x 250 tons

Vertical Boring Machine : 10,000 x 2,200 H x 400 tons

Horizontal Boring Machine : 400 Dia. x 3,800 x 13,000

Plano Miller Machine : 7,100 x 7,000 x 500 tons

8


Dock Facility

(1) Gantry Crane

(1) Transporter : Multi-wheel Loader

(1) Crawler Crane

9


Major Nuclear Products and Services

Nuclear Steam Supply System

• Reactor Vessel and Internals

• Steam Generator

• Reactor Coolant Pump

• Control Element Drive

Mechanism

• Pressurizer

• Integrated Head Assembly

• Fuel Handling System

Balance of Plant

• Containment Post-tensioning

System

• Containment Liner Plates

• Stainless Steel Liner Plates

• Condenser and Heat Exchangers

• Pressure Vessels & Tanks

• Gas Stripper, Boric Acid

Concentrator

• Containment Polar Crane, etc.

• New and Spent Fuel Racks

• Spent Fuel Transportation Cask /

Canister

Nuclear Service

• Replacement Service

- RSG, RRVCH

• Repair & NDE Service

- RVCH, SG, PZR

• Maintenance

- RCP Internal & Refueling

System

• Upgrade & Modification

Service

- FHS, IHA. High Density Fuel

Rack, etc.

• Technical Advisory Service

Turbine / Generator System

• Turbine

• Generator

• Moisture Separator Reheater, etc.

I&C

• NPP I&C total Package

- Safety System / Non-Safety System

- Cable Assembly, etc.

• Upgrade of I&C in operating NPPs

- I&C Digital Upgrade

- Control Rod Control System

- Automatic Seismic Trip System

10


Experience in New NPP Projects

11


Experience in Replacement Projects

Type / year

Type / year

Sequoyah-1

Watts Bar-1

Sequoyah-2

Kori-1

ANO-2

Kori-1

ANO-2

Waterford-3

Palo Verde-1,2,3

RSG

RPZR

1200 MWe

950 MWe

600 MWe

890 MWe

890 MWe

1000 MWe

1150 MWe

1300 MWe

Completed

In fabrication

Overseas PJT

• RSG: Replacement Steam Generator

• RPZR: Replacement Pressurizer

• RRVH: Replacement Reactor Vessel Head

90 | 91 | 92 | 93 | 94 | 95 | 96 | 97 | 98 | 99 | 00| 01 | 02 | 03 | 04 | 05 | 06 | 07 | 08 | 09 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20

RRVH

600 MWe

Hanul 1,2

Kori-2

Hanul

3,4

1000 MWe

Watts Bar-2

Habit 3.4

Habit 5.6

12

90 | 91 | 92 | 93 | 94 | 95 | 96 | 97 | 98 | 99 | 00| 01 | 02 | 03 | 04 | 05 | 06 | 07 | 08 | 09 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20

Hanbit 3,4

V.C

Summer 1


Cumulative Supply Results

▪ 22 New Nuclear Power Plants (8 Overseas Projects)

▪ 17 Replacement Projects (11 Overseas Projects)

13

Experiences in RV Manufacturing

14

❖ Doosan has supplied various kinds of RV

650 MWe

(Qinshan/

China)

1,000 MWe

(OPR1000/

Korea)

1000 MWe

(AP1000/

China, U.S.A)

950 MWe

(Hanul #1,2/

Korea)

1,400 MWe

(APR1400

Korea/UAE)


Experiences in SG Manufacturing

700 MWeCANDU

587 MWeKori#1 RSG

1,000 MWe

OPR1000

1,400 MWe

APR1400

1,174 MWe

Sequoyah

#1&2 RSG

1,167 MWe

Watts Bar#1

RSG

1,000 MWe

AP1000

950 MweUlchin #1,2

RSG

15

❖ Doosan has supplied numerous and various kinds of SG



Overseas Results

UAE• BARAKAH 1,2,3,4

CHINA• QINSHAN II 3

• QINSHAN PHASE III

1&2

• SANMEN 1

• HAIYANG 1

• LUFENG 1

U.S• ANO 2

• WATERFORD 3

• PALO VERDE 1,2,3

• WATTS BAR 1,2

• SEQUOYAH 1,2

• VOGTLE 3,4

• V.C SUMMER 2,3

• VC SUMMER 1

❖ Doosan supplied Reactor Vessels, Reactor Internals and Steam Generators globally.

16


Quality Assurance and Management System

Category Certificates Quantity

ASMENuclear N, NPT, NS, N3, NA 7

Non-nuclear U, U2, S, A, PP, H, R 7

KEPIC* MN, SN, EN, DN, HN 7

SHE**

OHSAS 18001

KOSHA 18001

ISO 14001

3

ISO 9001, 3834 2

PED H, H1 Module 2

Others Shipping Registers, etc. 23

Total 51

*KEPIC : Korea Electric Power Industry Code

**SHE : Safety Health Environment

17


Technical & Regulatory Manufacturing Standards

18


Summary

DOOSAN commits to deliver high-quality main

equipment for NPPs in accordance with

technical regulation and regulatory requirements

to time and budget.

▪ Doosan has over 40 years of nuclear equipment

manufacturing experience and is an industry leader

▪ World class manufacturing facilities and technologies

▪ In-house forging and integrated manufacturing shop

▪ Nuclear QA program certified by international institute /

utility (U.S NRC, U.S utilities, ASME, KEPCO, KHNP)

19


Thank You!

20

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