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Page 1: Excellence - Kentucky Transportation Cabinet...QUALITY ASSURANCE BRANCH CONSTRUCTABILITY REVIEWERS 11 GARY RAYMER CHARLES “RODNEY” LITTLE KYTC Districts 1‐6 KYTC Districts 7‐12
Page 2: Excellence - Kentucky Transportation Cabinet...QUALITY ASSURANCE BRANCH CONSTRUCTABILITY REVIEWERS 11 GARY RAYMER CHARLES “RODNEY” LITTLE KYTC Districts 1‐6 KYTC Districts 7‐12

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Excellence

Improve Common Sense

Fiscal ConstraintPurpose

Constructability Quality

Accountability

Enhancing

of Life

Page 3: Excellence - Kentucky Transportation Cabinet...QUALITY ASSURANCE BRANCH CONSTRUCTABILITY REVIEWERS 11 GARY RAYMER CHARLES “RODNEY” LITTLE KYTC Districts 1‐6 KYTC Districts 7‐12

Quality Assurance BranchDivision of Highway Design

Delivering Quality 

Transportation to Kentucky Citizens

Improving Designs

Improving  Processes

Page 4: Excellence - Kentucky Transportation Cabinet...QUALITY ASSURANCE BRANCH CONSTRUCTABILITY REVIEWERS 11 GARY RAYMER CHARLES “RODNEY” LITTLE KYTC Districts 1‐6 KYTC Districts 7‐12

Quality Assurance BranchBoday Borres, TEBM

Lessons Learned  Database

Value Engineering Studies

Post‐Construction Reviews

ConstructabilityReviews

Brent Sweger

Mary WadeRodney LittleGary Raymer

Nathan Wilkinson

Page 5: Excellence - Kentucky Transportation Cabinet...QUALITY ASSURANCE BRANCH CONSTRUCTABILITY REVIEWERS 11 GARY RAYMER CHARLES “RODNEY” LITTLE KYTC Districts 1‐6 KYTC Districts 7‐12

VALUE ENGINEERING

Page 6: Excellence - Kentucky Transportation Cabinet...QUALITY ASSURANCE BRANCH CONSTRUCTABILITY REVIEWERS 11 GARY RAYMER CHARLES “RODNEY” LITTLE KYTC Districts 1‐6 KYTC Districts 7‐12

Value Engineering• Goals of

– improving design & adding value– affirm design objectives– removing unnecessary costs

• For projects >$25M and on the NHS• Fresh look using new eyes• Best time: at end of Phase I• Can be used for any project

“There’s a way to do better….find it.”   Thomas A. Edison

Page 7: Excellence - Kentucky Transportation Cabinet...QUALITY ASSURANCE BRANCH CONSTRUCTABILITY REVIEWERS 11 GARY RAYMER CHARLES “RODNEY” LITTLE KYTC Districts 1‐6 KYTC Districts 7‐12

What is a VE project?

Page 8: Excellence - Kentucky Transportation Cabinet...QUALITY ASSURANCE BRANCH CONSTRUCTABILITY REVIEWERS 11 GARY RAYMER CHARLES “RODNEY” LITTLE KYTC Districts 1‐6 KYTC Districts 7‐12

CONSTRUCTABILITYREVIEWS

Page 9: Excellence - Kentucky Transportation Cabinet...QUALITY ASSURANCE BRANCH CONSTRUCTABILITY REVIEWERS 11 GARY RAYMER CHARLES “RODNEY” LITTLE KYTC Districts 1‐6 KYTC Districts 7‐12

Constructability Reviews

• Reviewing design plans– MOT– Road/bridge alignment– Reducing errors

• Improving communication & coordination

• Best time: during final joint inspection

Page 10: Excellence - Kentucky Transportation Cabinet...QUALITY ASSURANCE BRANCH CONSTRUCTABILITY REVIEWERS 11 GARY RAYMER CHARLES “RODNEY” LITTLE KYTC Districts 1‐6 KYTC Districts 7‐12

Page 11: Excellence - Kentucky Transportation Cabinet...QUALITY ASSURANCE BRANCH CONSTRUCTABILITY REVIEWERS 11 GARY RAYMER CHARLES “RODNEY” LITTLE KYTC Districts 1‐6 KYTC Districts 7‐12

QUALITY ASSURANCE BRANCHCONSTRUCTABILITY REVIEWERS

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GARY RAYMER  CHARLES “RODNEY” LITTLEKYTC Districts 1‐6  KYTC Districts 7‐[email protected] [email protected]‐766‐5066 ext. 286  (office)  606‐677‐4017 ext. 310  (office)

• Plan Reviews• Project Team Meetings• Constructability Meetings• Maintenance Of Traffic Meetings• Other Concerns Or Questions

AVAILABLE TO ASSIST YOU WITH:

Page 12: Excellence - Kentucky Transportation Cabinet...QUALITY ASSURANCE BRANCH CONSTRUCTABILITY REVIEWERS 11 GARY RAYMER CHARLES “RODNEY” LITTLE KYTC Districts 1‐6 KYTC Districts 7‐12

POST‐CONSTRUCTION REVIEWS

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Page 13: Excellence - Kentucky Transportation Cabinet...QUALITY ASSURANCE BRANCH CONSTRUCTABILITY REVIEWERS 11 GARY RAYMER CHARLES “RODNEY” LITTLE KYTC Districts 1‐6 KYTC Districts 7‐12

Post‐Construction Reviews

• On projects with construction costs >$1M and open to public for at least a year

• Goal of 4 projects from each District per fiscal year

• Moving towards reviewing more projects that are smaller 

Page 14: Excellence - Kentucky Transportation Cabinet...QUALITY ASSURANCE BRANCH CONSTRUCTABILITY REVIEWERS 11 GARY RAYMER CHARLES “RODNEY” LITTLE KYTC Districts 1‐6 KYTC Districts 7‐12

Post‐Construction Review CycleSolicit projects from District 

TEBMs (July‐August) 

Scheduling meetings

(August‐April)

Meet with districts, 

consultants, contractors, and FHWA

Create Fact Sheets 

Input data into Lessons Learned 

Geodatabase

Page 15: Excellence - Kentucky Transportation Cabinet...QUALITY ASSURANCE BRANCH CONSTRUCTABILITY REVIEWERS 11 GARY RAYMER CHARLES “RODNEY” LITTLE KYTC Districts 1‐6 KYTC Districts 7‐12

Post‐Construction Review Fact Sheets

Page 16: Excellence - Kentucky Transportation Cabinet...QUALITY ASSURANCE BRANCH CONSTRUCTABILITY REVIEWERS 11 GARY RAYMER CHARLES “RODNEY” LITTLE KYTC Districts 1‐6 KYTC Districts 7‐12

Reoccurring Post‐Construction Review Issues

• Utilities– Relocation

• Communication• Timely relocation• Documentation• Above Bridge Sites

– Lighting Plans• Location of light poles

• Pavement– Pavement Depth

• Where MOT uses shoulders• On Interstate median crossovers• Where heavy truck/bus traffic exists

Page 17: Excellence - Kentucky Transportation Cabinet...QUALITY ASSURANCE BRANCH CONSTRUCTABILITY REVIEWERS 11 GARY RAYMER CHARLES “RODNEY” LITTLE KYTC Districts 1‐6 KYTC Districts 7‐12

• Structures– Guardrail tie‐ins– Roadway‐structure alignment– Accuracy of elevations

• More coring needed?– Settlement platforms– Masonry Coating

• Specifications/designers?• Geotechnical

– Open cut• Landslides

– Materials?– Plan note?

– Use of existing material• Class IV channel lining

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Reoccurring Post‐Construction Review Issues

Page 18: Excellence - Kentucky Transportation Cabinet...QUALITY ASSURANCE BRANCH CONSTRUCTABILITY REVIEWERS 11 GARY RAYMER CHARLES “RODNEY” LITTLE KYTC Districts 1‐6 KYTC Districts 7‐12

• Design– CAPs– Railroad flagmen

• Estimating hours• Wages/rates

– MOTs– Turning radius for truck/bus movements– Review & update plans from shelf

Reoccurring Post‐Construction Review Issues

Page 19: Excellence - Kentucky Transportation Cabinet...QUALITY ASSURANCE BRANCH CONSTRUCTABILITY REVIEWERS 11 GARY RAYMER CHARLES “RODNEY” LITTLE KYTC Districts 1‐6 KYTC Districts 7‐12

LESSONS LEARNED DATABASE

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Page 20: Excellence - Kentucky Transportation Cabinet...QUALITY ASSURANCE BRANCH CONSTRUCTABILITY REVIEWERS 11 GARY RAYMER CHARLES “RODNEY” LITTLE KYTC Districts 1‐6 KYTC Districts 7‐12

Lessons Learned Database• Information from all 3 programs• GIS mapping to track and analyze patterns

• Have solutions readily available• Review annually to uncover historical trends

Lessons Learned Geodatabase

Lessons Learned Geodatabase

Post‐Construction Reviews

Post‐Construction Reviews

Value Engineering Studies

Value Engineering Studies

Constructability Reviews

Constructability Reviews VECPsVECPs

Page 21: Excellence - Kentucky Transportation Cabinet...QUALITY ASSURANCE BRANCH CONSTRUCTABILITY REVIEWERS 11 GARY RAYMER CHARLES “RODNEY” LITTLE KYTC Districts 1‐6 KYTC Districts 7‐12

Linking Facts Sheets to GIS Data

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Page 22: Excellence - Kentucky Transportation Cabinet...QUALITY ASSURANCE BRANCH CONSTRUCTABILITY REVIEWERS 11 GARY RAYMER CHARLES “RODNEY” LITTLE KYTC Districts 1‐6 KYTC Districts 7‐12

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Page 23: Excellence - Kentucky Transportation Cabinet...QUALITY ASSURANCE BRANCH CONSTRUCTABILITY REVIEWERS 11 GARY RAYMER CHARLES “RODNEY” LITTLE KYTC Districts 1‐6 KYTC Districts 7‐12

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Page 24: Excellence - Kentucky Transportation Cabinet...QUALITY ASSURANCE BRANCH CONSTRUCTABILITY REVIEWERS 11 GARY RAYMER CHARLES “RODNEY” LITTLE KYTC Districts 1‐6 KYTC Districts 7‐12

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Page 25: Excellence - Kentucky Transportation Cabinet...QUALITY ASSURANCE BRANCH CONSTRUCTABILITY REVIEWERS 11 GARY RAYMER CHARLES “RODNEY” LITTLE KYTC Districts 1‐6 KYTC Districts 7‐12

The Future of Lessons Learned Database 

• Mapping historical Post‐Construction Reports• Creating new datasets:

– Value Engineering– VECPs– Constructability Reviews

• Launching website for sharing Lessons Learned GIS data

Page 26: Excellence - Kentucky Transportation Cabinet...QUALITY ASSURANCE BRANCH CONSTRUCTABILITY REVIEWERS 11 GARY RAYMER CHARLES “RODNEY” LITTLE KYTC Districts 1‐6 KYTC Districts 7‐12

In Conclusion…• Value Engineering

– We need your help identifying projects– Keep your eyes open for new Design Memo– VE training in the fall

• Constructability Reviews – We have staff available to help assist you

• Post‐Construction Reviews– Call for 2011 submittals

Thank You!

Page 27: Excellence - Kentucky Transportation Cabinet...QUALITY ASSURANCE BRANCH CONSTRUCTABILITY REVIEWERS 11 GARY RAYMER CHARLES “RODNEY” LITTLE KYTC Districts 1‐6 KYTC Districts 7‐12

Quality Assurance BranchDivision of Highway Design

Boday Borres , P.E. 502‐564‐9900 x3362

27~ It’s Time To Get Serious About Quality Assurance ~