8/17/2019 Excel Gears and Pinions for Cone Crushers

1/2

Scan this QR code with your smartphone or visit

 YouTube.com/ExcelFoundry

Crusher Gears & Pinions

+1.309.347.6155

Toll Free 800.523.9129

1 Excel Way • P.O. Box 400

Pekin, Illinois • 61555-0400 • USA

Fax +1.309.347.1931 • sales@ExcelFoundry.com

E xcel is Committedto 24/7 Support

For emergency after-hours support,call 309.202.8300 to speak to anExcel professional.

Wherever You Are...

Whenever You Need Us!

ExcelFoundry.com

Premium Components

ExcelPremium Components

 All brand names, model names or marks are owned by their respective manufacturers. Excel Foundry & Machine has

no affiliation with the OEM. These terms are used for identification purposes only and are not intended to indicate

affiliation with or approval by the OEM. All parts are manufactured by, for and warranted by Excel Foundry & Machine

and are not manufactured by, purchased from or warranted by the original equipment manufacturer.

© FLSmidth USA Inc. All Rights Reserved.

8/17/2019 Excel Gears and Pinions for Cone Crushers

2/2

Straight Tooth Skew Tooth

Spiral Tooth Coniflex Tooth

Engineering & Quality Control

Excel Uses the Latest Technology It’s All About the Contact Pattern

Master Gears and Bluing Pr

Precision Equals Peace of M

From straight bevel teeth to spiral bevel teeth, Excel

offers direct replacement gearing that exceeds OEMquality, starting with the highest quality steel forgings.

Our gear “gasher” mill at the beginning of the process

and the gear checking center at the end of the process

help ensure that Excel delivers high quality gears and

pinions efficiently and consistently.

Excel has the quality assurance programs, gear

manufacturing equipment, and expertise to ensure

 that our gears are made consistently, and of the

highest quality in our industry. All gears and pinions

are contact-tested against a master, and each piece

is inspected 100%.

The contact pattern is the single most important factor

 to control when manufacturing crusher gears. Without

good contact tooth-to-tooth, the load transfer can

point-load the tooth face and result in premature or

uneven wear or tooth breakage. Poor contact also

creates excessive noise. The load must be distributed

properly on the tooth face, and Excel rigorously assures

 this condition is met through contact-testing with

our master gears.

• Metso®

• Nordberg®

• HP® /MP® /GP®

•  Symons®

• Sandvik®

•  Omnicone®

• Allis Chalmers®

• Svedala®

• Gyradisc®

• Telsmith®

• Cedarapids®

• Gyratory Models

Excel maintains a master gear set for each

size of gear we make, ensuring that our tooth

contact patterns are correct and consistent

 year after year. OEM manufacturers do not go

to this trouble and expense, putting reliability at

the customer’s risk.

CorreIncorrect Contact

We ensure field performance and wear life

comes to gear manufacturing by retaining

set of “master gears” to be used in the pr

process. Each gear or pinion made is cont

against the master and must meet the prspecifications of the gear’s contact criteri

 the benefit to our customer is consistency

 the gear is made now or five years from n

be consistent because it is checked agains

master gear.

Our manufacturing technology and expert

 the customer to rest assured that the hig

gears and pinions supplied by Excel will hav

field performance and wear life. This trans

operational stresses placed on the crushe

and adjacent components and maximum o

uptime for the customer’s application.

ExcelFou