examining tower guy wire anchor rods matthew j. parker atmospheric technologies group william r....
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Examining Tower Guy Examining Tower Guy Wire Anchor RodsWire Anchor Rods
Matthew J. ParkerMatthew J. Parker
Atmospheric Technologies GroupAtmospheric Technologies Group
William R. HinzWilliam R. Hinz
Non-Destructive Examinations GroupNon-Destructive Examinations Group
Westinghouse Savannah River Westinghouse Savannah River CompanyCompany
Aiken, South CarolinaAiken, South Carolina
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OutlineOutline
• Problem• Problem• Corrosion• Corrosion• Options for • Options for ExaminationsExaminations• SoundAnchor(TM)• SoundAnchor(TM)• Long-term protection• Long-term protection• Standards• Standards
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Potential Problem?Potential Problem?
Anchor rod failure can Anchor rod failure can lead to tower collapse!lead to tower collapse!
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How can this How can this happen?happen?
CORROSION:CORROSION:Galvanic orGalvanic orElectrolyticElectrolytic
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Corrosion--Nature’s Way of Corrosion--Nature’s Way of Creating BalanceCreating Balance
Natural State to Man-Made State to Natural State
STEEL
OXIDEOXIDE
Refining
Milling
Corrosion
ENERGY ADDED ENERGY RELEASED
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The Galvanic SeriesThe Galvanic SeriesHierarchy of the Galvanic Series
Gold
Platinum
Carbon
Silver
Nickel
Copper
Iron
Aluminum
Zinc
Magnesium
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Anchor Rod / BlockAnchor Rod / Block
Grade
AnchorRod
Several feet
Copper ground rod
Copper ground cable
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Anchor Rod Corrosion Anchor Rod Corrosion ScenariosScenarios
Connections between unlike Connections between unlike metalsmetals
Unlike soils--strata or backfillUnlike soils--strata or backfill Soil corrosivity--metals or concreteSoil corrosivity--metals or concrete Nearby underground electricity Nearby underground electricity
(electrolytic corrosion)(electrolytic corrosion)
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Where can this happen?Where can this happen?(unofficial survey-NUMUG, industry, consultant, Internet)(unofficial survey-NUMUG, industry, consultant, Internet)
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Excavations--Should I Dig?Excavations--Should I Dig?Common Industry PracticeCommon Industry Practice
Negative FactorsNegative Factors– Labor intensiveLabor intensive– Inherently damagingInherently damaging– Inadequate visual examinationInadequate visual examination– Safety compromised during fill Safety compromised during fill
removalremoval– Trenching regulationsTrenching regulations– Difficult to repeatDifficult to repeat
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SoundAnchor(TM)SoundAnchor(TM)A Nondestructive Examination A Nondestructive Examination
TechniqueTechnique Patent 6,311,565 received Nov 6, 2001Patent 6,311,565 received Nov 6, 2001
AdvantagesAdvantages• • After minor initial surface preparation, After minor initial surface preparation,
test is conducted quicklytest is conducted quickly
• • Non-damagingNon-damaging
• • More thorough examinationMore thorough examination
• • Inherently safeInherently safe
• • Easily repeatableEasily repeatable
• • Trending possibleTrending possible
• • One-tenth of the cost of excavationsOne-tenth of the cost of excavations
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Entry surface
Back-wall reflection
Unflawed Anchor
SoundAnchor(TM) Signal Interpretation
Flawed Anchor
Typical of planarflaw (crack)
Flawed Anchor
Typical of wastage
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Protection--How do I saveProtection--How do I savewhat I already have?what I already have?
Options for ProtectionOptions for Protection– Protective coatingsProtective coatings
Bituminous (carcinogenic)Bituminous (carcinogenic) GalvanizedGalvanized PolymersPolymers
– Cathodic ProtectionCathodic Protection– Encase new rods in concreteEncase new rods in concrete
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Where can I find moreWhere can I find moreinformation?information?
TIA/EIA Standard “Structural TIA/EIA Standard “Structural Standards for Steel Antenna Towers Standards for Steel Antenna Towers and Antenna Supporting Structures”and Antenna Supporting Structures”
Reputable tower erection companiesReputable tower erection companies