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Everything for your perfect tire service. VDO original replacement parts and tools for tire pressure monitoring systems. www.vdo.com/tpms

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Page 1: Everything for your perfect tire  · PDF fileEverything for your perfect tire service. VDO original replacement parts and tools for tire pressure monitoring systems

Everything for your perfect tire service.VDO original replacement parts and tools for tire pressure monitoring systems.

www.vdo.com/tpms

Page 2: Everything for your perfect tire  · PDF fileEverything for your perfect tire service. VDO original replacement parts and tools for tire pressure monitoring systems

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Shape your future business today.

With our products and services in vehicle electronics andmechatronics we are interfacing with tomorrow’s world.It is precisely these product areas where the potential forthe future of the automotive industry lies, along with theopportunities for successful business.

As an innovative, committed company with extraordinary technological expertise, we supply the market worldwide with ambitious, original VDO quality solutions. For us, the order of the day is to be a step ahead of the others and to create automotive mobility in a safe, convenient and sustainable way, as that is the competitive advantage that ensures the future of our partners.

As part of the automotive sector of the Continental Group, and with our compre-hensive distribution network and our extensive, futuristic range of products, we are perfectly set up to meet any current and future demands. For us, it is always the wishes of our partners that have priority.

Our powers of innovation and quality as an original equipment manufacturer are available to you in our range of replacement parts – in our vehicle diagnostics, in our fuel systems, in our engine actuators and in our sensors. This is how we guarantee your long-term success in the automotive world of tomorrow.

Page 3: Everything for your perfect tire  · PDF fileEverything for your perfect tire service. VDO original replacement parts and tools for tire pressure monitoring systems

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Tire pressure monitoring systems – innovative, impressive performance. 04

Whatever the task: VDO. 06

Everything under control – with VDO tire pressure monitoring sensors. 08

Tools and replacement parts from VDO – the reliable solution. 10

The VDO REDI-Sensor: insert, glue, finished. 12

Just a few variants to cover many models. 14

VDO TPMS Pro – the compact, versatile service unit. 16

Always on the safe side – with VDO. 18

Page 4: Everything for your perfect tire  · PDF fileEverything for your perfect tire service. VDO original replacement parts and tools for tire pressure monitoring systems

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Legislation and tire pressure monitoring systems

Page 5: Everything for your perfect tire  · PDF fileEverything for your perfect tire service. VDO original replacement parts and tools for tire pressure monitoring systems

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Pressure from the EU.

There's no way around this EU regulation: As of November 1, 2014, all newly registered M1 class vehicles in Europe must be equipped with a tire pressure monitoring system.

Clear-cut rulesEU regulation ECE 661/2009 specifies precisely what safety information the system must display:

• It must report a sudden loss of pressure of more than 20% within a period of ten minutes.

• It must warn the driver within 60 minutes if there is a gradual loss of pressure.

• It must function reliably at speeds of 40 km/h and more, up to the top design speed of the vehicle.

Continuous monitoring of the tire pressure using sensors is an effective, innovative way of considerably improving a vehicle's safety, economic efficiency and environmental responsibility.

Automotive manufacturers are free to decide what kind of system to use in their vehicles. They can choose between two different technologies.

Indirect systemsThe indirect system evaluates signals from the wheel speed sensors. A software component compares the speeds of the wheels. The speed of a wheel will increase if the tire has lower pressure. If the system detects a difference in wheel speeds and this is not attributable to the driving situation, a warning lamp on the instrument cluster will light up.

Direct systemsIn a direct system, each wheel is equipped with a sensor that measures the tire pressure and tempera-ture directly. The control unit analyzes the values, which are transmitted to it via a wireless connection, and displays a warning on the instrument cluster if the pressure is too low.

Optimum tire pressure – the advantages

• Environmentally responsible: cuts fuel consumption and reduces CO2 emissions

• Safe: optimum braking distance and improved handling, in particular in curves

• Economical: saves fuel and extends the lifetime of tires

The advantages of direct systems

• Direct systems are fast and deliver absolute data.

• Direct systems can display the pressure and temperature of each tire individually, even when the vehicle is stationary.

• If the tire pressure changes – for example when there is a heavier load or when a tire is changed – direct systems do not have to be recalibrated.

Our video answers the most

important questions concerning

tire pressure monitoring systems

Tire pressure monitoring systems – innovative, impressive performance.

Page 6: Everything for your perfect tire  · PDF fileEverything for your perfect tire service. VDO original replacement parts and tools for tire pressure monitoring systems

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Page 7: Everything for your perfect tire  · PDF fileEverything for your perfect tire service. VDO original replacement parts and tools for tire pressure monitoring systems

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Whatever the task: VDO.

From sensor to tool.

Innovative sensors and sophisticated solutions for vehicles with direct tire pressure monitoring systems: VDO provides you with everything you need for all service activities in the tire pressure monitoring field.

Consequently, we can supply you not only with model-specific original sensors but also with the corresponding service kits, valve stems, assembly tools and service equipment. In addition to its original sensor portfolio, Continental also offers a valve-free multi-brand solution, the VDO REDI-Sensor. But that's not all: We will support you with advice and practical assis-tance when you sell VDO tire pressure monitoring systems.

Find out more here

about our full

product portfolio

Page 8: Everything for your perfect tire  · PDF fileEverything for your perfect tire service. VDO original replacement parts and tools for tire pressure monitoring systems

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Tire pressure monitoring sensors

Technical data Type 1B (Clamp-in) Type 1C (Clamp-in) Type 1D (Snap-in)

Frequency 433 MHz

Programming pre-programmed

Service life 5-7 years

Rim compatibility Aluminum & steel

Fitting position Valve hole in rim

Material (valve) Aluminum Aluminum Rubber

Color (valve) Silver Silver Black

Replaceable valve stem no yes yes

Torque of valve insert 0.4 Nm 0.4 Nm -

Torque of union nut 8 Nm 8 Nm -

Weight of sensor 45 g 37 g 24 g

Top speed 250 km/h 250 km/h 200 km/h

Operating temperature -40 to 120 °C

Pressure range up to 450 or 900 kPa depending on application

Everything under control – with VDO tire pressure monitoring sensors.

Original replacement parts for direct systems.

As part of the Continental's Automotive Group, VDO has more than ten years' experience in the development and production of direct-measurement tire pressure monitoring systems. The focus is always on quality and the precise fit of the solution in the tire. The replacement parts delivered by us correspond to those that we supply to leading automotive manufacturers.

Page 9: Everything for your perfect tire  · PDF fileEverything for your perfect tire service. VDO original replacement parts and tools for tire pressure monitoring systems

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Application

You will find detailed information in the application overview and the catalogs as well as online at www.vdo.de/reifendruck

You can watch the video on

fitting direct VDO tire pressure

monitoring sensors here

Type 1B TPM sensor (Clamp-in)

Type 1C TPM sensor (Clamp-in)

Type 1D TPM sensor (Snap-in)

Page 10: Everything for your perfect tire  · PDF fileEverything for your perfect tire service. VDO original replacement parts and tools for tire pressure monitoring systems

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Service components and tools

Service components and tools from VDO – the reliable solution.

The precision answer: service components.

We can supply you with everything you need for servicing tires equipped with tire pressure monitoring sensors. Our portfolio includes not only the sensors but also the corresponding service kits, consisting of mounting nut, valve insert, seal, seal washer and valve cap. For service activities at the tire, the replacement parts portfolio is rounded off by valve stems for the sensor designs TG1C (Clamp-in) and TG1D (Snap-in).

Valve stem for sensor type 1D.

Service kit: valve insert, mounting nut, seal, seal washer and valve cap.

Valve stem for sensor type 1C.

Tips and tricks

Whereas sensor units only have to be replaced if they are damaged or no longer work, service parts should be checked and replaced whenever a tire is changed.

Page 11: Everything for your perfect tire  · PDF fileEverything for your perfect tire service. VDO original replacement parts and tools for tire pressure monitoring systems

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The torque wrench set – for the reliable fitting of tire pressure sensors.

Using the torque wrench set, valve-based tire pressure monitoring sensors can always be fitted and dismounted reliably. Consequently, it is a simple task to observe the manufacturer-specific torques and ensure that neither the union nut nor the valve insert is overtightened.

Tips and tricks

• The sensor, which is fixed to the valve, can easily be damaged if it is not handled correctly. Tip: Only use installation equipment and other aids that have also been certified for use for the fitting of UHP and run-flat tires.

• After installing new sensors, it is necessary to teach them to the system. Tip: During this operation, observe the relevant automotive manufacturer's instructions.

• On every wheel or tire change, the service parts should also be inspected and replaced. Tip: Only use the parts present in the corresponding service kit because conventional valve inserts or even steel valve caps may quickly result in an electrochemical reaction between the components.

• It is also necessary to take care when replacing valve-based sensors. Tip: Observe the tightening torques specified by the manufacturer to avoid insufficient or excessive tightening of the sensors.

With our service tools and special tools you'll be ideally equipped for the job.

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VDO REDI-Sensor

Page 13: Everything for your perfect tire  · PDF fileEverything for your perfect tire service. VDO original replacement parts and tools for tire pressure monitoring systems

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The VDO REDI-Sensor: insert, glue, finished.

One sensor for (almost) every need. When it comes to tire pressure monitoring systems, the VDO REDI-Sensor considerably simplifies storage and logistics. Whereas virtually every vehicle already equipped with this system requires a specific tire pressure monitoring sensor, workshops can now equip many of the vehicles on the European market with only five different variants.

Well protected and easily fitted.

The sensor has a completely new shape: It is no bigger than a 50-cent coin and is housed in a rubber case that is glued to the inner surface of the tire – this considerably simplifies fitting and protects against mechanical damage. In addition, the VDO REDI-Sensor can be used in combination with any wheel rim.

When changing tires, all you have to do is take it out, put it in a new case and glue it into place again.

Remember to clean the inner tire surface before gluing the VDO REDI-Sensor in place.

Apply the adhesive to the rubber case with the VDO REDI-Sensor.

Glue the rubber case with the VDO REDI-Sensor to the inner surface of the tire.

It's this easy:

The video: Here, you can see how

the REDI-Sensor is fitted and what

you have to pay attention to.

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VDO REDI-Sensor

Uses

S180211001ZFord

ToyotaLexusJeepFiat

S180211001ZHyundai

FordBMW

Mercedes

S180211001ZHyundai/Kia

Suzuki/MitsubishiVolvo

S180211001ZOpel

RenaultDaciaSmart

S180211001ZBMWMini

Nissan

REDI – Variant I REDI – Variant I.I REDI – Variant II REDI – Variant III REDI – Variant V

Not all the makes listed above are covered 100%! It is not only vehicles fitted with Continental sensors as standard that are covered! For more information, see the list of applications at www.vdo.de/redi-abdeckung

Just a few variants to cover many models.

Quick teaching instead of laborious programming. The VDO REDI-Sensor concept has a number of crucial advantages compared to programmable solutions: Each VDO REDI-Sensor is shipped with multiple protocols and requires no additional programming by workshop personnel. It simply has to be affixed inside the tire and, like all other solutions, taught to work with the vehicle.

Suitable for practically all brands of tire.

VDO REDI-Sensors can be fitted in commercially available standard tires* for passenger cars and small vans. Precondition: The gluing area of 40 mm diameter required to affix the sensor must be free of ventilation ribs.

This requirement is met by all Continental Group tire brands produced as of April 2014 as well as by most of the tires from other leading manufacturers. Good to know: If the rubber case is fitted in an appropriate and professional manner in accordance with the manufacturer's instructions, the tire manufacturer's general liability for quality defects will not be invalidated. (German Federal Tire Retail and Vulcanization Trade Association e.V. (BRV), status September 2014)

* Does not apply to tires with special inner coatings such as “self-sealing tires” (e.g. Conti Seal) or tires with additional layers of foam (e.g. Conti Silent)

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VDO REDI-Sensor push-on toolThe REDI-Sensor is glued on inside the tire in its rubber case This operation must be performed with a defined force. The REDI-Sensor push-on tool ensures that the installation operation is performed correctly and reliably. The use of this tool is mandatory when fitting the REDI-Sensors.

VDO REDI-Sensor stretching toolThis optional tool makes it easy to insert the REDI-Sensor: It stretches the case so that the sensor can be inserted quickly and easily.

Technical data

Frequency 433 MHz

Programming pre-programmed (multi-brand protocol)

Number of variants 5

Service life 5 years (winter tires)

Rim compatibility Aluminum & steel

Fitting position Inner tire surface

Weight of sensor 11 g

Top speed 250 km/h

Operating temperature -40 to 120 °C

Pressure range up to 450 or 900 kPa depending on application

The advantages at a glance

• Lower storage costs thanks to comprehensive coverage with only five sensor variants

• Simple installation thanks to pre-programming• The sensor is protected against damage

thanks to its innovative positioning inside the tire

• Can be combined with any rim• The sensor can be easily switched over

when the tire is changed• No special service parts or valve stems

needed for installation • Low storage and logistics costs• OE quality at an attractive price• No risk of leakage due to incorrect installation

or wrong torque

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Service tools

VDO TPMS Pro – the compact, versatile service unit.

Powerful, fast and reliable.

The practical VDO TPMS Pro simplifies the inspection of tire pressure monitoring systems from a large number of manufacturers. Thanks to its state-of-the-art scan technology, the sensor values can be read and checked quickly and any necessary adjustments can be made.

Not only can you display the tire pressure control sensors; you can also call up the battery status, the temperature, the tire pressure, the sensor ID and other information. The data is transferred quickly and easily via USB or SD card. In addition, using the VDO TPMS Pro, it is also possible to program universal sensors from a variety of manufacturers.

Depending on the vehicle model, the newly pro-grammed tire pressure monitoring sensors are im-ported into VDO TPMS Pro via an OBD-II connection and taught. Errors in the sensor are read out and deleted. A high-resolution, easy-to-navigate 4.3-inch color display ensures fast, efficient work.

The integrated database provides you with important information about the TPM sensors, including the replacement parts numbers and torques.

Practical and versatile: TPMS Pro

Item numbers

VDO TPMS ProA2C59506457

VDO TPMS Pro PrintA2C59506643

Update Plus KarteA2C59506953

You can find out more here.

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Highlights

• Check and program universal tire pressure monitoring sensors (Alligator sens.it, HUF IntelliSens, Schrader EZ Sensor, T Pro etc.)

• Read out and delete errors in tire pressure monitoring sensors

• Comprehensive database with information such as replacement parts numbers and torques

• Print out all relevant data• Software updates free of charge for one year

Included items

• OBD-II cable• USB data cable• Charger• Quick Start Guide• UK adapter for charger• Transport case• User Manual and CD

Especially practical: VDO TPMS Pro Print.

When you use the unit together with the optional VDO TPMS Pro Print and the docking station, you can print out the results of the diagnosis quickly and easily: The relevant data is sent to the docking station's built-in printer via an infrared connection.

The docking station and printer are available complete with accessories as VDO TPMS Pro Print or can be ordered as an optional accessory for the VDO TPMS Pro.

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Training and Hotline

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Always on the safe side – with VDO.

Advice and support you can rely on.

To run a workshop successfully, it is vital to be familiar with the latest technological developments at all times. Take advantage of the knowledge and experience of Continental, one of the world's leading OEMs in the vehicle industry. Alongside general training, we also offer special training on the subject of tire pressure monitoring systems. In this way, you can prepare in the best possible way for your work with VDO replacement parts and attend practical workshops where you can find out everything you want to know about fitting and servicing the various sensor types.

Do you have any questions? We would be delighted to help you.

For commercial queries, please contact [email protected]

For technical questions, simply contact our VDO Hotline*:Tel.: +49 (0) 1805-221242*(Mon. to Fri. 9 to 12 am, 1 to 5 pm)

* 0.14 €/min. from German land lines, max. 0.42 €/min. via a mobile phone operator in Germany

Go to the Training Center.

Page 20: Everything for your perfect tire  · PDF fileEverything for your perfect tire service. VDO original replacement parts and tools for tire pressure monitoring systems

Continental Trading GmbH Sodener Straße 9 65824 SchwalbachGermanyTel.: +49 6196 [email protected] – A Trademark of the Continental Corporation

The information provided in this brochure contains only general descriptions or performance characteristics which do not always apply as described in case of actual use or which may change as a result of further development of the products. This information is merely a technical description of the product. It is not meant or intended to be a special guarantee for a particular quality or particular durability. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. We reserve the right to make changes in availability as well as technical changes without prior notice. A2C59507086 I Continental Trading GmbH I English © 2017Printed in Germany