every garment that one wears, carries with it a story; a ... profile-.pdfcompany profile every...

COMPANY PROFILE

Every garment that one wears, carries with it a story; a story of conception, design and

creation. However, other garments, if created in the facilities of Mitali Fashions, have more

elements to their story -those of quality, technology and perfection. That is why some of the

world's favorite and most recognizable brands of clothing rely on Mitali Fashions.

MITALI FASHIONS LTD. A BSCI, WRAP, OEKO-TEX, ISO & SEDEX STANDARD COMPANY

Head Office: Road # 22, House # 19 , Block – K, Banani, Dhaka - 1213, Bangladesh. Tel: 880-2- 8820200, 9892999, 9861197 Fax: 880-2-9889998 Web: www.mitalifashions.net

Factory: Hatimara Road, Barenda, Kashimpur,

Gazipur - 1346, Bangladesh. Tel: 880-2- 9297771-2, 9297351, 9298570-1

Fax: 880-2-9297352 Web: www.mitalifashions.net

http://www.mitalifashions.net/


MITALI has been established since 2000 and has rapidly become a major supplier of

ready-made garments from Bangladesh.

When it comes to ready-wear manufacturing, Mitali Fashion is a cut above the rest. Mitali

Fashion is a 'tells a tale of' a company that has everything right about it -its people, its

technology, its systems, its customers and its location.

At Mitali Fashions Ltd we endeavor to provide our customers with an exceptional service of

the highest standard and quality to guarantee client satisfaction.

Today, Mitali’s success is a result of state of the art equipment and experienced personnel

from the management team to the factory force. With a team of such quality Mitali is able to

run a highly efficient and competitive production unit, enabling us to meet the industries

continuous increasing standards and demands.

As Mitali’s reputation grows, so does interest from other countries.

Our high quality product ranges include Knitwear, Woven and Sweaters for Ladies, Mens and Children.

PRODUCT RANGE

T-shirt, polo shirt, tank top, sweat shirt, cardigan, knitted trouser, shorts and fleece jacket for

Ladies, Men and Children.

AREA OF THE FABRIC

Single Jersey, interlock, Rib, Pique, French Terry and waffle knit in cotton Viscose or mixed

Composition with or without Lycra. Polar Fleece, Micro Polyester, Solid Dyed or Yarn Dyed

Fabrics.

Log On: www.mitalifashions.net


OUR FACTORY

The factory is situated its own Multi-storied building with a built floor space of 235 ,000 Square feet in 5 separated buildings. In building 1 contains Ground floor Knitting, Mitali Trims Ltd. - Offset Print Unit and 1st floor to 5th f loor contains Sewing, Cutting & Finishing Unit. In building 1 also contains Mital i Digital Print ing Ltd, Child Care & Medical Room and Office Premises. In bui ld ing 2 contains Open width Stander (Heat Sett ing), Yarn, Grey, Fin ish Fabr ic and Chemical Ware Houses also Embroidery, Twi l l Tape & Elast ic Uni t of Mi ta l i Tr ims Ltd. In bui ld ing 3 : 8 Tons Capacity Dyeing Uni t . In bu i ld ing 4: U t i l i t y l ikes Boi ler & Generator. In bui ld ing 5 surrounded by E.T.P and Maintenance and Other Uni t .

Ergonomically designed production floor to achieve efficiency.

Factory Details: (1 Sq ft = 0.092903 Sq meter)

Total Floor Space: 235,000 SFT

UNIT SPACE CAPACITY

Knitting 16,000 SFT 12 Tons/Day

Embroidery 2,000 SFT 5,000 Unit/Day

Dyeing 12,500 SFT 8 Tons/Day

Sewing 58,000 SFT 40,000 Pcs/Day

Cutting 15,000 SFT 45,000 Pcs/Day

Finishing 24,000 SFT 40,000 Pcs/Day

Mitali Digital Printing Ltd. 6,500 SFT 25,000 Pcs/Day

Sample Section 4,500 SFT 300 Pcs/Day

Open Width Stander (Heat Setting) 14,000 SFT 8 Tons/Day

Warehouse (Yarn) 12,500 SFT 200 Tons

Warehouse (Grey Fabrics) 12,500 SFT 200 Tons

Warehouse (Finish Fabrics) 12,500 SFT 200 Tons

Ware House (Dyes Chemicals) 12,500 SFT 200 Tons

Mitali Trims Ltd. - Offset Print Unit 10,000 SFT 20,000 Unit/Day

Mitali Trims Ltd. - Twill Tape & Elastic 3,000 SFT 10,000 Yards/Day

Warehouse (Garments) 12,000 SFT 500,000 Pcs

Office and others 3,000 SFT

Utility 4,500 SFT No. of workers 3,390 Persons No. of Machines Sewing 855 Units



OUR FACTORY

Mitali Fashions production facilities are vertically integrated to facilitate all the processes involved in garment manufacture in-house. Be it fabric cutting, fusing, finishing or packing, the company has invested heavily in state-of-the-art machinery to carry out these tasks flawlessly. These investments therefore contribute to higher efficiency in productivity and market for lower costs of production-a benefit that is passed on to the customer.

IT integration is a key differentiator of Mitali Fashions from other companies. It is EDI compliant with most of its buyers, and has invested in a customized IT package. This package enables its staff as well as buyers and suppliers to access information they require regarding anything from garment specification to delivery schedules.

OUR MACHINES

Types of Sewing Machines: Machine brand:

1 Needle lockstitch Button sewing Juki 2 Needle lockstitch Pico ting Union Special Over lock Kansai special Flat lock Rib Cutting Button hole Barteck Snap button Fit of the arm Needle Detector Machine OSHIMA Brand.

Garment Unit’s capacity is 40,000 PCs per day.

CAD SYSTEM IN CUTTING

We are using Garber CAD system.

EMBROIDARY

TAJIMA Multi-Head Automatic Embroidery Machines 2 Units

(20 Head with 12 & 16 color)

PRINTING

With four 100ft tables, glass table 100’ X 5’ = 2 Pcs, printing section is capable of printing 25,000 pieces of garments. Our qualities are: Rubber, Pigment, Foil, Glitter, Plastisol, Flock print. To ensure proper curing, a fully computerized conveyor dryer, Auto serene binding and Hit press machine has been set up. We used all dyes and Chemical directly by Import or from Dysin.

Printing unit’s capacity is 25,000 PCs daily.

KNITTING

Our Knitting unit is equipped with high quality machines of various types mainly Auto Striper, Rib / Interlock, Jersey / Pique and Flat Knit of world reputed Brand.

Auto Striper / Engineering Stripe Machine : PAI LUNG Circular knitting Machine : LISKY and PAI LUNG Flat knitting machine : JY LEH

Technical Details:

Type of Machine Brand / Model Dia Gauge Feeder No. of

Machines

Auto Striper PAI LUNG: PL-XSCS/6 30, 34 24 42, 48 03

Rib / Interlock LISKY: LTU/48A-4 PAI LUNG: PL-X3B/A/CE

S/Jersey LISKY: LTK/120J-4 PAI LUNG: PL-X3B/A/CE

30, 34, 36, 38, 40, 42

21, 23, 28, 36, 38, 40

18, 24 64, 72, 76, 76,

06 80, 84

24, 20, 28 84, 96, 84,

06 108, 114, 120

Flat Knit JY-LEH INDUSTRIAL CO LTD. Model: JL-303

52”, 68” 14, 14 04





Auto high speed Needle Loom Machine- 1 Machine

TWILL TAPE

Product: Twill Tape, Herringbone, Shoulder Tape

ELASTIC MACHINE

Brand new auto wrapping- 2 units

Product: Elastic in different thickness & width.

PRINTED LABEL MACHINE

4 Colour label Printing Machine- 1 Unit.

PRINTING & PACKAGING

1. Bi-colour demy offset Printing Machine, Brand HIDELBERG- 1 Machine.

2. Single colour offset Printing, Brand HIDELBERG -1 Machine.

3. Paper cutting Machine, Brand polar motor - 1

4. Die cutting Machine- 1

5. Plain Lamination Machine- 1

6. Paper drill Machine- 1

Product: Print of Multi color Hangtag, Price ticket & Photo in lay.

STENTER MACHINE



DYEING & FINISHING

Dyeing Capacity : 08 Tons/Day Man Power : 240 Nos. Machine : 07 Nos. Pickup Van : 02 Nos. (2 Tons Capacity) Motor Cycle : 02 Nos.

Machinery (Imported): USA, UK, ITALY, GERMANY, CHINA, TURKEY etc.

Finishing Section is equipped with Squeezer, Dryer and Compactor of reputed brand.

Dyeing Winch: Production capacity Unit

Fongs 500 Kg. High Pressure 02

750 Kg. Low Pressure 01 500 Kg. Low Pressure 01 250 Kg. Low Pressure 01 120 Kg. High Pressure 01

DMS (DILMINLER) 525 Kg. High Pressure 01

SAMPLE SECTION : Suntex 15 Kg. High Pressure 02

05 Kg. High Pressure 01 China 15 Kg. High Pressure 01

20 Kg. High Pressure 01

LAB TESTING EQUIPMENTS :

Type of Machines Brand Made By Capacity Pcs

Specto Photo Meter Data Color USA Dep. on demand 1

SDL Atlas UK 19 Tube 1 Lab Dyeing

Rapid China 16 Tube 1

Washing Machine LG UK 5.5 Kg 1

Dryer Ariston UK 6 Kg 1

Light Frashness Atlas UK - 1

Color Frashness Rota Wash UK - 1

Light Box Vary Vide UK - 1

Perspiration Atlas UK - 1

Digital Balance

(Weight) China - 1

Finishing Unit: Production capacity Unit

Squeezer (Bianco-Italy) 10 Tons per day 01 Dryer (Dilminler-Turkey) DMS 08 Tons per day 01

Compacting (Feraro- Italy) 10 Tons per day 01

Utility & Others: Production capacity Unit

Boiler (Thermax-Shellmax-India) 08 Tons Steam 01 (1st Line) Gas Generator Caterpillar-USA 906 KVA 01 (2nd Line) Diesel Generator Cummins 141 KVA Substation with 01

H.T, L.T, PFI, Change over Air Compressor (BOGE & ATLAS) 5000 M.Qb & 7200 M.Qb 02

Effluent Treatment Plant (ETP)

30 M3/Hr. System 01



OUR FASHION

Men’s Fashion

Women’s Fashion

Children’s Fashion



OUR CLIENTS

We have won worldwide reputation for our high quality standards for our manufactured garments as well as unsurpassed management system. As we are able to fulfill these requirements we have received several export acknowledgements over the years.



een.

OUR COMPLIANCE

Quality is the key in our operation

We believe that only by providing our Customers with the Services and Products specified at the requested time, and in the stated manner, we can claim to be a Quality Conscious Company and expect our Customer's continued patronage. Therefore; we, as a Company must at all times ensure that we all participate in producing our products in accordance with our customer's requirements. Mitali Fashion’s enviable reputation as an international garment manufacturer and our reputation is based on a simple but unwavering philosophy that runs through every aspect of our business.

Quality is everything, and for that we continue to maintain compliance standard for our consumer markets in the European Union and North America, and that has been our philosophy. To ensure quality our own Quality Assurance Department (QAD), under the leadership of a highly experienced quality manager and a team of well-trained quality inspectors are operating the QAD independently from the production team. They submit their reports directly & only to the upper key management personal. The QAD works very hard to ensure the desired quality standards using the most sophisticated and modern laboratory equipments. Color fastness, shrinkages are maintained to the world standard.

Mitali Fashions is an ISO-9001:2000 Compliant Unit.

Also

WRAP Certificate Holder. (ID # 11261).

Meeting International Compliances

Each individual customer also has his or her own unique compliance requirements in addition to the world standard. These additional requirements for vendors cover human rights and other ethical issues.

Mitali Fashions Ltd has implemented strict measures in maintaining these major international buyer’s compliances as listed below:

Abiding by the laws of the country Non-discrimination Child labor Forced Labor Harassment & abuse Health & safety issues Wages & benefits Work hours Overtime

Mitali Fashions is committed to its valued customers has always b

Maintaining the highest achievable quality possible The most competitive pricing in the world market Shortest lead-time with on time delivery The best environment for ethical sourcing exceeding world compliance

standards



WORKER BENEFITS & LABOR LAW

Mitali Fashions fully complies with the laws on workers wages. The workforce is our strength. Mitali

Fashions abides by all the labor and industrial laws of the country, which are based on the

recommendation of International Labor Organization (ILO). The factory never had any child labor

and strictly follows the minimum wage guideline. Workers welfare, safety and working conditions are

maintained as per international standards. A registered labor union is present to assist the

management with the workers welfare aspects.

At Mitali Fashions, we believe that above all, our business should be based on respect:

Respect for the people we work with Respect for the customers we serve

Membership & Certified by

BGMEA Reg. No. 3164

BKMEA Reg. No. 888-A/2005

WRAP ID. 11261

Sanitized License No.3241.05

Oeko-Tex Standard 100 (Certificate No: 09.HBD.71938 & 11.HBD.88925)

UV Standard 801 to use UV label 10 (Test report No: ZHUU 042568)

BSCI (DBID # 7066 & 27094)


Together We Achieve...

Sedex Reference No. S000000039137


CONTACT INFORMATION

Head Office: Road No # 22, House # 19, Block – K, Banani, Dhaka -1213, Bangladesh. Phone: 88-02-8820200, 9892999, 9861197. Fax: 88-02-9889998. E-mail: [email protected]

: [email protected] (Managing Director) Web : www.mitalifashions.net

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Factory:

Hatimara Road, Barenda, Kashimpur, Gazipur – 1346, Bangladesh. Phone: 88-02-9297351, 9297771-2, 9298570-1. Fax: 88-02-9297352. E-mail: [email protected],


mailto:[email protected]





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