euv source development in japankawatalab/workshop/aendo.pdffinal goal euv:115w 4 us-japan workshop...

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US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya 1 EUV Source Development in Japan EUV Source Development in Japan Akira Endo Extreme Ultraviolet Lithography System Development Association (EUVA) Hiratsuka R&D Center, 1200 Manda, Hiratsuka, 254-8567Japan US-Japan Workshop on Heavy Ion Fusion September 28-30 Utsunomiya, Japan Acknowledgements This work was supported by the New Energy and Industrial This work was supported by the New Energy and Industrial Technology Development Organization (NEDO), Japan. Technology Development Organization (NEDO), Japan.

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Page 1: EUV Source Development in Japankawatalab/workshop/AEndo.pdfFinal Goal EUV:115W 4 US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya Issues for EUV Source Development

US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya1

EUV Source Development in JapanEUV Source Development in Japan

Akira Endo

Extreme Ultraviolet Lithography System Development Association (EUVA)

Hiratsuka R&D Center, 1200 Manda, Hiratsuka, 254-8567Japan

US-Japan Workshop on Heavy Ion FusionSeptember 28-30

Utsunomiya, Japan

AcknowledgementsThis work was supported by the New Energy and Industrial This work was supported by the New Energy and Industrial

Technology Development Organization (NEDO), Japan.Technology Development Organization (NEDO), Japan.

Page 2: EUV Source Development in Japankawatalab/workshop/AEndo.pdfFinal Goal EUV:115W 4 US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya Issues for EUV Source Development

US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya2

OutlineOutline

Back Ground and Development Roadmap Back Ground and Development Roadmap Choice of Driver Laser, Choice of Driver Laser, Nd:YAG / CONd:YAG / CO22 LaserLaser

Status of HighStatus of High--Power Nd:YAG Laser and Xenon JetPower Nd:YAG Laser and Xenon JetCost merit of Cost merit of COCO22 LaserLaser

EUV light source by COEUV light source by CO22 laser driven Xe droplets for HVMlaser driven Xe droplets for HVMCharacterization of COCharacterization of CO22 laser driven EUV Sourcelaser driven EUV SourceXe Droplet TargetXe Droplet TargetMagnetic Field Ion Mitigation Magnetic Field Ion Mitigation HighHigh--PowerPower COCO22 LaserLaser

SummarySummary

Page 3: EUV Source Development in Japankawatalab/workshop/AEndo.pdfFinal Goal EUV:115W 4 US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya Issues for EUV Source Development

US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya3

Laser Produced Plasma EUV Microlithography System

※LPP: Laser Produced Plasma

Driver Laser Intermediate Focus (IF)

Final GoalEUV:115W

Page 4: EUV Source Development in Japankawatalab/workshop/AEndo.pdfFinal Goal EUV:115W 4 US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya Issues for EUV Source Development

US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya4

Issues for EUV Source DevelopmentIssues for EUV Source Development

EUVL Light Source RequirementsEUVL Light Source Requirements (100 wafer/hr throughput, 300mm wafer)(100 wafer/hr throughput, 300mm wafer)

■■ 115W EUV in115W EUV in--band power (intermediate focus)band power (intermediate focus)■■ ±±0.3% energy stability (30.3% energy stability (3σσ, 50 pulses moving average), 50 pulses moving average)■■ Acceptable Initial cost and CoO Acceptable Initial cost and CoO

Issues of Source DevelopmentIssues of Source Development■■ High Conversion Efficiency (CE)High Conversion Efficiency (CE)

laser optimization, e.g. laser pulse energy & laser pulse widthlaser optimization, e.g. laser pulse energy & laser pulse width■■ High Repetition Rate Laser (>10kHz)High Repetition Rate Laser (>10kHz)

achieve EUV energy stability increasing the integral pulse numbeachieve EUV energy stability increasing the integral pulse numberr■■ Driver Laser Choice for Driver Laser Choice for Initial costInitial cost

introduction of industrial CO2 laserintroduction of industrial CO2 laser■■Mirror Lifetime Extension for CoOMirror Lifetime Extension for CoO

magnetic field ion mitigationmagnetic field ion mitigation

Page 5: EUV Source Development in Japankawatalab/workshop/AEndo.pdfFinal Goal EUV:115W 4 US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya Issues for EUV Source Development

US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya5

R&D Organization of EUV Light SourceR&D Organization of EUV Light Source

EUV Light Source Development Technical Committee・Chair : Koichi Toyoda (EUVA)・Vice-Chair: Kunioki Mima (Inst. of Laser Engineering Osaka Univ.)

Tokyo Instituteof Technology

Capillary discharge

EUVAEUVALight Source Development ProjectLight Source Development Project

High Power LPP System

HiratsukaResearch Center

Evaluation

Kumamoto University

Capillary discharge

MEXTMEXTLeading ProjectLeading Project

Osaka University

Plasma Simulation

MiyazakiUniversity

LPPUniversity of

HyogoSolid Xe Target

KyushuUniversity

LPPOther participants

Kyouto Univ., Okayama Univ., Yamanashi Univ., Nara Woman's College, Kitazato Univ., Nuclear Fusion Lab., Japan Atomic Energy Research Inst. Kansai、Inst. for Laser Science

Basic Technologies Basic Technologies

Collaboration

Sn TargetGotenba Branch Lab.High Power DPP System

R&D for Tool and SystemR&D for Tool and System

Page 6: EUV Source Development in Japankawatalab/workshop/AEndo.pdfFinal Goal EUV:115W 4 US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya Issues for EUV Source Development

US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya6

Key Technologies of EUVA LPP Light SourceKey Technologies of EUVA LPP Light Source

Target Technology- High velocity- High stability

Laser Technology- High power- Short Pulse duration

Chamber Technology- High vacuum- Small foot print- Heat management

Mirror Technology- Long lifetime- Large solid angle- High reflectivity

Xe JetXe Jet⇒⇒ Xe DropletsXe Droplets

YAG LaserYAG Laser⇒⇒ COCO22 LaserLaser

Mitigation by Mitigation by Magnetic FieldMagnetic Field

Xenon PlasmaXenon Plasma

Xe ReXe Re--circulationcirculation

LPP-EUV light source・High power/stability・Long lifetime・Low CoO

Page 7: EUV Source Development in Japankawatalab/workshop/AEndo.pdfFinal Goal EUV:115W 4 US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya Issues for EUV Source Development

US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya7

DPP source developmentDPP source development

Discharge Produced Plasma

Directly produced by discharge current.Controllable by discharge condition.

* Simple & compact source system* Flexibility as a light source

Pulse generator

ElectrodeElectrode

Insulator

EUV

Dischargegas

Key issues for DPP as a EUV source- Increase of EUV power at intermediate focus. - Debris mitigation & collector lifetime.- Electrode lifetime.

Key issues for DPP as a EUV source- Increase of EUV power at intermediate focus. - Debris mitigation & collector lifetime.- Electrode lifetime.

Page 8: EUV Source Development in Japankawatalab/workshop/AEndo.pdfFinal Goal EUV:115W 4 US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya Issues for EUV Source Development

US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya8

ZZ--pinch plasma for EUV radiationpinch plasma for EUV radiation

Cathode

Pinched plasma

Z-pinch plasma :

・Magnetic confinement・Dynamic plasma

Optimization for Lithography :

- Wavelength = 13.5nm- Small plasma size- Stable- High repetition rate- Clean- Long lifetime and CoO

Optimization for Lithography :

- Wavelength = 13.5nm- Small plasma size- Stable- High repetition rate- Clean- Long lifetime and CoO

Insulator Anode

Magnetic pressure

EUV

Magnetic field

Pulsed-power generator

Page 9: EUV Source Development in Japankawatalab/workshop/AEndo.pdfFinal Goal EUV:115W 4 US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya Issues for EUV Source Development

US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya9

LPP EUV Source RoadmapLPP EUV Source Roadmap

5.7W---

YAG:1.5kW10kHz0.9%

Xe-Jet

1st Mid term2004/9

115W3s<±0.3%CO2*: 60kW

100kHz0.7%

Xe-Droplet

HVM Source (2009)

10Ws<±10%

CO2*:6.8kW100kHz

0.5%Xe-Droplet

2nd Mid term2006/3

50Ws <±5%

CO2*: 30kW100kHz

0.6%Xe-Droplet

EUV Power (IF)StabilityLaser

Laser freq.CE (source)

Target

EUVA Final2008/3Item

with Pre-Pulse YAG Laser*Technology for 10WTechnology for 10WNd:YAG Laser, Liquid Xe jet

Technology for 115WTechnology for 115WCO2 Laser, droplet targetMagnetic field mitigation

Page 10: EUV Source Development in Japankawatalab/workshop/AEndo.pdfFinal Goal EUV:115W 4 US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya Issues for EUV Source Development

US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya10

OutlineOutline

Back Ground and Development RoadmapBack Ground and Development RoadmapChoice of Driver Laser, Choice of Driver Laser, Nd:YAG / CONd:YAG / CO22 LaserLaser

Status of HighStatus of High--Power Nd:YAG Laser and Xenon JetPower Nd:YAG Laser and Xenon JetCost merit of Cost merit of COCO22 LaserLaser

EUV light source by CO2 laser driven Xe droplets for HVMEUV light source by CO2 laser driven Xe droplets for HVMCharacterization of CO2 laser driven EUV SourceCharacterization of CO2 laser driven EUV SourceXe Droplet TargetXe Droplet TargetMagnetic Field Ion Mitigation Magnetic Field Ion Mitigation HighHigh--Power CO2 LaserPower CO2 Laser

SummarySummary

Page 11: EUV Source Development in Japankawatalab/workshop/AEndo.pdfFinal Goal EUV:115W 4 US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya Issues for EUV Source Development

US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya11

1.51.5--kW Nd:YAG Laser SystemkW Nd:YAG Laser System

Master OscillatorRep. rate: 10kHz

Pre Amp.

Main Amp.

Booster Amp.

Isolator

50W50W6.8ns6.8ns

415W415W6.3ns6.3ns

6W6W7ns7ns

[Description ]・Nd:YAG MOPA※ System・Output power:1500W・Repetition rate:10kHz・Pulse duration:6ns(FWHM)

※ MOPA : Master Oscillator and Power Amplifier

1000W

1000 W1000 W

1500W1500W500 W500 W

1000W

Page 12: EUV Source Development in Japankawatalab/workshop/AEndo.pdfFinal Goal EUV:115W 4 US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya Issues for EUV Source Development

US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya12

Xenon Jet TargetXenon Jet Target

Xenon Xenon JetJet

LaserLaser

3 mm

1 mm30m

m30

mm

Xenon jetXenon jet•• Jet diameter:Jet diameter: Approx. 50Approx. 50μμmm•• Jet speed:Jet speed: >35m/s>35m/s•• Jet stability:Jet stability: 9% (19% (1σσ))

@ 30mm from nozzle@ 30mm from nozzle

Behavior afterBehavior afterlaser irradiation laser irradiation (115mJ, 2Hz)(115mJ, 2Hz)

-- Break up length Break up length 1mm/pulse1mm/pulse-- Deformation length Deformation length 3mm/pulse3mm/pulse

Page 13: EUV Source Development in Japankawatalab/workshop/AEndo.pdfFinal Goal EUV:115W 4 US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya Issues for EUV Source Development

US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya13

EUV Output with 1.5EUV Output with 1.5--kW YAG Laser SystemkW YAG Laser System

•• EUV Power at Source: EUV Power at Source: 13.3W13.3W (2%BW/2(2%BW/2ππsr)sr)

at I.F.:at I.F.: 5.7W5.7W (Calculated)(Calculated)•• Conversion Efficiency:Conversion Efficiency: 0.9%0.9%•• EUV Energy Stability:EUV Energy Stability: 1.3% 1.3% (1(1σσ, 50, 50--pulse ave.)pulse ave.)

•• Laser Power: Laser Power: 1500W@10kHz, 6ns1500W@10kHz, 6ns•• Target: Target: Liquid Xenon jetLiquid Xenon jet

0.0

0.5

1.0

1.5

2.0

2.5

0 20 40 60 80 100 120 140 160 180 200

Number of pulses

In-b

and

EUV

ener

gy [m

J]

Page 14: EUV Source Development in Japankawatalab/workshop/AEndo.pdfFinal Goal EUV:115W 4 US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya Issues for EUV Source Development

US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya14

Cost estimation of LPP light sourceCost estimation of LPP light source

■■ Initial Cost Initial Cost :: 5.6~9.0 5.6~9.0 Mill.$ @ COMill.$ @ CO22,, 21.7~31.721.7~31.7 Mill. $ @ YAGMill. $ @ YAG

■■ Running CostRunning Cost:: 0.55~0.82 0.55~0.82 Mill.$/yearMill.$/year @ CO@ CO22,, 2.54~3.632.54~3.63 Mill.$/year @ YAGMill.$/year @ YAG

2.54~3.632.54~3.6321.7~31.721.7~31.70.55~0.820.55~0.825.6~9.05.6~9.0

YAGYAG(C.E.=1.2~0.8%)(C.E.=1.2~0.8%)

COCO22(C.E.=1.0~0.5%)(C.E.=1.0~0.5%)

110 JYen = 1 USD

0.20.20.50.51.01.0

20.0~30.020.0~30.0

Initial CostInitial Cost(M$)

0.06~0.220.06~0.220.140.140.030.03

0.32~0.430.32~0.43

Running CostRunning Cost(M$/year)

0.140.140.50.5Xe ReXe Re--Circulation SystemCirculation System

0.09~0.140.09~0.140.20.2Collector MirrorCollector Mirror

0.020.021.21.2EUV ChamberEUV Chamber

2.29~3.332.29~3.333.7~7.13.7~7.1Laser SystemLaser System

Running CostRunning Cost(M$/year)

Initial CostInitial Cost(M$)Total

Component

〈〈42~84kW,42~84kW, 100kHz 100kHz 〉〉

※※ Estimation based on:Estimation based on: -- 115W Source Power at I.F. 115W Source Power at I.F. -- 100 units produced in 2016.100 units produced in 2016.-- 120 wafer/hr throughput120 wafer/hr throughput ⇒⇒ 21.3 Billion pulse /year @ 10kHz21.3 Billion pulse /year @ 10kHz

⇒⇒ 213 Billion pulse /year @ 100kHz213 Billion pulse /year @ 100kHz

COCO22 Driver laser system for LPPDriver laser system for LPP

〈〈35~53kW,35~53kW, 10kHz 10kHz 〉〉

Page 15: EUV Source Development in Japankawatalab/workshop/AEndo.pdfFinal Goal EUV:115W 4 US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya Issues for EUV Source Development

US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya15

OutlineOutline

Back Ground and Development Roadmap Back Ground and Development Roadmap Choice of Driver Laser, Choice of Driver Laser, Nd:YAG / CONd:YAG / CO22 LaserLaser

Status of HighStatus of High--Power Nd:YAG Laser and Xenon JetPower Nd:YAG Laser and Xenon JetCost merit of Cost merit of COCO22 LaserLaser

EUV light source by COEUV light source by CO22 laser driven Xe droplets for HVMlaser driven Xe droplets for HVMCharacterization of COCharacterization of CO22 laser driven EUV Sourcelaser driven EUV SourceXe Droplet TargetXe Droplet TargetMagnetic Field Ion Mitigation Magnetic Field Ion Mitigation HighHigh--PowerPower COCO22 LaserLaser

SummarySummary

Page 16: EUV Source Development in Japankawatalab/workshop/AEndo.pdfFinal Goal EUV:115W 4 US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya Issues for EUV Source Development

US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya16

Light Source Concept for 115WLight Source Concept for 115W

Target Chamber

Beam splitter

Collector Mirror

Xe Droplet Target

EUV / 13.5nm

Magnetic Field Ion Mitigation

Bsub-ns Nd:YAG laser

(pre-pulse)

ns-order CO2 laser(main pulse)

Conversion Efficiency (CE) of 0.6% has been achieved (Xe Jet)

Page 17: EUV Source Development in Japankawatalab/workshop/AEndo.pdfFinal Goal EUV:115W 4 US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya Issues for EUV Source Development

US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya17

Characterization of preCharacterization of pre--pulsed CO2 Laser Plasma pulsed CO2 Laser Plasma

QCM

Camera

Photo Diode

TOF

EUV Energy Meter

Photo Diode

Xe Jet (30μm)Main Pulse Laser

〈CO2 Laser 〉Energy: 50 mJPulse Width: 25 nsIntensity: 6x109 W/cm2

Repetition rate: 10 Hz

Pre-Pulse Laser〈Nd:YAG Laser〉

Energy: 5 mJ, Pulse Width: 10 ns, Intensity: 8x109 W/cm2,Repetition rate: 10 Hz

1) EUV imageEtendue < 1mm2sr

2) plasma emissionin-band, out-of-band characteristics

3) Time of Flight (TOF)ion energy distribution with pre-pulse

4) Quartz Crystal Microbalance (QCM)mirror erosion rate (lifetime estimation)

Experimental Setup

Spectrograph

Page 18: EUV Source Development in Japankawatalab/workshop/AEndo.pdfFinal Goal EUV:115W 4 US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya Issues for EUV Source Development

US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya18

TEA CO2 Laser Driver System

3-Stage CO2 Laser System Configuration

Amplifier No1Amplifier No1 Amplifier No2Amplifier No2

OscillatorOscillator

10mJ 100mJ 300mJ

3Pass Amplifier

Oscillator Laser 25ns Pulse Duration

3Pass Amplifier

SpecificationsPulse Energy: 300 mJ, Pulse Duration: 25 nsRep. rate: 10 Hz

Page 19: EUV Source Development in Japankawatalab/workshop/AEndo.pdfFinal Goal EUV:115W 4 US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya Issues for EUV Source Development

US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya19

Conversion Efficiency of preConversion Efficiency of pre--pulsed CO2 laser Plasmapulsed CO2 laser Plasma

Pre-pulse laser increases CE significantly:

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.0E+00 1.0E+10 2.0E+10 3.0E+10 4.0E+10 5.0E+10 6.0E+10 7.0E+10

CO2 laser Power Intensity [W/cm2]

CE o

f CO

2 La

ser

LPP

with

Xe

Jet

15ns 25ns 45ns

Pre+15ns Pre+25ns Pre+45ns

Target

Max. CE = 0.6%

Page 20: EUV Source Development in Japankawatalab/workshop/AEndo.pdfFinal Goal EUV:115W 4 US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya Issues for EUV Source Development

US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya20

EUV in-band Plasma Image - delay time dependence -

5mJ Nd:YAG 50mJ CO2CO2 50mJ, 25ns, 6x10^9 W/cm2Nd:YAG, 5mJ, 8ns, 8x10^9 W/cm2

CCD

45 deg

Nd:YAG

CO2

Xe jet

Magnification:6.3

Pixel size:13μm

Mo/Si mirrorr=500mm

Xe jetXe jet

Nd:YAG +

CO2

delay:

600 ns

100 ns 200 ns50 ns

400 ns

0 ns

800 ns 1000 ns

250µm

Page 21: EUV Source Development in Japankawatalab/workshop/AEndo.pdfFinal Goal EUV:115W 4 US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya Issues for EUV Source Development

US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya21

CO2 Laser Plasma emissionCO2 Laser Plasma emission - delay time dependence -

Photo diode measurement: EUV (AXUV-100G+Zr filter)Out-of-Band (AXUV-100G + low-pass filter)

CO2 50mJ, 25ns, 6x10^9 W/cm2Nd:YAG, 5mJ, 8ns, 8x10^9 W/cm2Xe-jet, 30um diameter

0.00E+00

5.00E-09

1.00E-08

1.50E-08

2.00E-08

2.50E-08

0 0.2 0.4 0.6 0.8 1 1.2

delay(uS)

max

EU

V s

ignal

[a.

u.]

系列1

系列2

max. EUV emission (about 250μJ, 2Pi) at about 200ns

0

0.05

0.1

0.15

0.2

0.25

0.3

0.35

0.4

0.45

0.5

-0.5 0 0.5 1 1.5

delay from Yag [us]

energ

y [m

J]

200-370nm

370-520nm

520-720nm

in 2 π sr

energy emitted into 2π sr:EUV: 250uJ1.06um: 500uJ

With pre-pulseWithout pre-pulse

EUV Out-of-Band

Page 22: EUV Source Development in Japankawatalab/workshop/AEndo.pdfFinal Goal EUV:115W 4 US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya Issues for EUV Source Development

US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya22

Plasma emissionPlasma emission ((InIn--band, band, 1100 –– 2200nm nm ))

0nsdelay time: Nd:YAG -CO2

50ns

200ns

600ns

CO2 50mJ, 25ns, 6x10^9 W/cm2Nd:YAG, 5mJ, 8ns, 8x10^9 W/cm2Xe-jet, 30um diameter

Observed in-band emission at plasma source

wavelength (nm) wavelength (nm)

max. EUV emission at about 200ns delay time

Page 23: EUV Source Development in Japankawatalab/workshop/AEndo.pdfFinal Goal EUV:115W 4 US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya Issues for EUV Source Development

US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya23

Plasma emissionPlasma emission ((outout--ofof--band, 200band, 200--1700nm)1700nm)

CO2 50mJ, 25ns, 6x10^9 W/cm2Nd:YAG, 5mJ, 8ns, 8x10^9 W/cm2Delay time: 200nsXe-jet, 30um diameter

Observed out-of-band emission at plasma source

-1000

0

1000

2000

3000

4000

5000

6000

0 100 200 300 400 500 600

Pixec

Inte

nsi

ty1000 1200 1400 1600

wavelength (nm)-1000

0

1000

2000

3000

4000

5000

6000

0 100 200 300 400 500 600

Pixec

Inte

nsi

ty1000 1200 1400 1600

wavelength (nm)

900 – 1700nm

0

10

20

30

40

50

60

70

100 200 300 400 500 600 700 800 900

Wavelength (nm)

Inte

nsi

ty

200 – 850nm

Obtained out-of-band ratio from the spectrum was correspond with the result from photo diode measurement

900 – 1700nm: only Nd:YAG observed (10% scattered into 2π sr, 500µJ); CO2 wavelength range not yet measured

Page 24: EUV Source Development in Japankawatalab/workshop/AEndo.pdfFinal Goal EUV:115W 4 US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya Issues for EUV Source Development

US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya24

EUVリソの特徴- 露光波長が13.5nm- 反射光学系(含マスク)- 真空中で運転

0.0E+00

1.0E+09

2.0E+09

3.0E+09

4.0E+09

5.0E+09

6.0E+09

7.0E+09

0.E+00 2.E+03 4.E+03 6.E+03 8.E+03

Ion Energy (eV)

Ion D

istr

ibution (

arb

. unit)

0.0E+00

1.0E+09

2.0E+09

3.0E+09

4.0E+09

5.0E+09

6.0E+09

7.0E+09

0.E+00 2.E+03 4.E+03 6.E+03 8.E+03

Ion Energy (eV)

Ion D

istr

ibution

(arb

. unit)

Delay: 50ns Delay: 200ns

0.0E+00

1.0E+09

2.0E+09

3.0E+09

4.0E+09

5.0E+09

6.0E+09

7.0E+09

0.E+00 2.E+03 4.E+03 6.E+03 8.E+03

Ion Energy (eV)

Ion D

istr

ibution (

arb

. unit)

Pre pulse Nd:YAG only

0.0E+00

1.0E+09

2.0E+09

3.0E+09

4.0E+09

5.0E+09

6.0E+09

7.0E+09

0.E+00 2.E+03 4.E+03 6.E+03 8.E+03

Ion Energy (eV)

Ion D

istr

ibution

(ar

b. unit)

Delay: 0ns

Fast ion TOF measurement Pre-pulse (Nd:YAG 5mJ) + CO2 (65mJ),

Ion Energy Distribution of preIon Energy Distribution of pre--pulsed CO2 Laser Plasmapulsed CO2 Laser Plasma

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US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya25

TOF and Erosion Rate Measurement of CO2 Plasma

TOF results QCM (Au) erosion rate at same EUV output

0

0.02

0.04

0.06

0.08

0.1

0.12

1

Eros

ion

Rat

e (n

m/s

)

Nd:YAG CO2 laser(38mJ)

“Pre-pulse (Nd:YAG 5mJ) + CO2 (65mJ)”

@delay time 200ns

Nd:YAG 38mJ

Pre-pulse (Nd:YAG 5mJ) + CO2 (65mJ),

0

200

400

600

800

1000

1200

1400

1600

1800

0 200 400 600 800 1000Delay Time (ns)

Pea

k E

nerg

y (e

V)

0.0E+00

5.0E-09

1.0E-08

1.5E-08

2.0E-08

2.5E-08

3.0E-08

EU

V E

nerg

y (a

rb. u

nit)

Peak kinetic ion energy

ion kinetic energy drops with increasingdelay time

CO2 laser erosion rate is 64% of Nd:YAG erosion rate

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Magnetic Field Ion mitigation for COMagnetic Field Ion mitigation for CO22 laser Plasma laser Plasma

Mirror

Laser

B

EUV

Xe Jet Nozzle

Ion

Magnetic Coil Magnetic Field

Laser QCM detector

Magnetic Coil Magnetic Field

Laser QCM detector

0

1000

2000

3000

4000

5000

6000

7000

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7

Magnetic Flux Density (T)

Ero

sion r

ate

YAG

CO2

Erosion rate was measured by QCM with same EUV output Nd:YAG and CO2 laser

CO2 : 0 T 0.6 T

Nd:YAG 32mJPre-pulse (Nd:YAG 5mJ) + CO2 (50mJ)

@delay time 200ns

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Xe Droplet Target Generator

droplets generated in high vacuum (0.5Pa)

TMP

TMPSpectrometer

Droplets Nozzle with piezoelectric

Plasma

FlyingCircus II

Low vacuumbox

Xenon Droplets

High vacuum(0.5Pa)

YAG Laser

Controller Piezo Amp.

Delay Circuit

Laser Cont.

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US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya28

Xe droplet targetXe droplet target

5µs

Stationary

Irradiateddroplet

DropletsVelocity :20m/sFrequency:100kHzInterval :202µm

Irradiation Interval〈600µm 〉

15µs

required speedrequired speed

•• Droplet distance : > 600Droplet distance : > 600µµmm•• Driver laser frequency : 100kHzDriver laser frequency : 100kHz

••Required droplet speed : > 60m/sRequired droplet speed : > 60m/s

Xe droplet target for 100kHz operationXe droplet target for 100kHz operation

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US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya29

Laser irradiation

YAG

CO2

YAG-CO2

==Droplet==Velocity:20m/sDiameter:98µmSpacing:250µmFreqency:80kHz

==YAG==Energy : 5mJ

Pulse Duration : 8ns

==CO2==Energy : 50mJ

Pulse Duration : 25ns

EUV emission change with delay time between EUV emission change with delay time between prepre--pulse and main pulsepulse and main pulse

EUV emission with Xe dropletEUV emission with Xe droplet

Delaytime

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0 0.2 0.4 0.6 0.8 1

Delay Time [us]

Max

EU

V Si

gnal

[a.u

.]

max. EUV emission at about 200ns

and preand pre--pulsed COpulsed CO2 2 Laser IrradiationLaser Irradiation

10µs afterYAG & CO2

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HighHigh--power CO2 laser system for 10W at IFpower CO2 laser system for 10W at IF

Gas Cell

6.8kW

0.1 kW

Main-Amplifier< RF CO2 Laser >

Fast Axial Gas Flow RF-Excited Type

Pre-Amplifier< RF CO2 Laser >

Fast Axial Gas Flow RF-Excited Type

Oscillator< 100W/15ns

Pulse CO2 Laser >Wave Guide Type

~ 0.7 kW

Gas Circulating Pump

Isolator…saturable absorber is SF6 gas

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Laser System Overview

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Energy Levels of CO2 Laser (vibration)

CO2 N2

(100) (020)

(001)

(010)

V=1

10.6μm

9.6μm

Ener

gy L

evel

: 0.

291

eV

0.16

6 eV

Quantum efficiency: (0.291eV-0.166eV)/0.291eVx100=43%

( He for fast relaxation )

Relaxation time: ~100µs

Relaxation time: ~1µs

Relaxation time: ~10µs

0.4~60µs

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Extraction Efficiency

Es : saturation fluenceEmax :maximum outputEin : input fluenceEout : output fluence

τp : pulse widthτr : rotational relaxational time

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P(20) oscillator output power vs. rep. rate

020406080

100120140160180

0 20 40 60 80 100PRF, kHz

Ave

rage

Pow

er, W

0.00.51.01.52.02.53.03.54.04.55.0

Pow

er G

ain

Oscillator Power

Amplfier Power

2nd Amplifier Power

Power Gain

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US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya35

Amplifier / RF pumped axial flow CO2 Laser

TLF5000 (5W) &TLF15000 (15kW)

Laser InputLaser Output

Optical path

Laser equipment

Laser Head

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US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya36

2 stage experiment : two cw 5kW lasers

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CW amplification of TLF5000

Gain Length L= 240 cmDiameter D= 1.4 cm

Small Signal Gain g0=0.99 [%/cm]Saturation Intensity Is=1624 [W/cm2]

0 200 400 600 800 10000

500100015002000250030003500 Least Square Fitting

Out

put P

ower

[W]

Input Power [W]

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Experimental Arrangement (15ns Pulse Amplification)

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Pedestal Control

-1 0 1 2 3 4

-10

0

10

20

30

40

50

Peak

Pow

er

(kW

)

Time(µs)

0torr 3torr

SF6 Saturable Absorber

CdTe Pockels Cell

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Amplification of 15ns pulse by TLF5000

Input energy: 1.6μJOutput energy: 6.1μJ

0

0.2

0.4

0.6

0.8

1

1.2

0.00 0.05 0.10 0.15Time [µs]

Inte

nsity

[Arb

. Uni

ts]

Inout

0.0

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

0.00 0.05 0.10 0.15 0.20

Time [µs]

Inte

nsity

[Arb

. Uni

ts]

Inout

FWHM: 15ns

Small signal amplification

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Beam Profile without and with RF pumping

Amplifier Exit(without pumping)

Amplifier Exit(withCW pumping)

No beam quality degradation observed

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US-Japan workshop on Heavy Ion Fusion Sept28-30, 2005, Utsunomiya42

SummarySummaryEUV light source by COEUV light source by CO22 laser driven Xe droplets for laser driven Xe droplets for HVM was characterized.HVM was characterized.

For 115W light source alternative technologies (RF-CO2, droplet, magnetic field mitigation) are considered.

Testing feasibility with TEA CO2 laser systemPre-pulse laser increases conversion efficiency.Xenon droplet target has been generated in high vacuum.Effectiveness of magnetic field ion mitigation has been experimentally

confirmed.

Achieved performance:Achieved performance:LPP Source by YAG laser LPP Source by YAG laser

-- InIn--band Powerband Power 5.7 W (2%BW) at IF <Estimate> 5.7 W (2%BW) at IF <Estimate> -- Conversion EfficiencyConversion Efficiency 0.9 % @ 10kHz (2%BW, 2p sr)0.9 % @ 10kHz (2%BW, 2p sr)by CO2 laserby CO2 laser-- Conversion EfficiencyConversion Efficiency 0.6 % @ 10Hz (2%BW, 2p sr)0.6 % @ 10Hz (2%BW, 2p sr)

max. EUV emission at delay time of 200ns-- Short Pulse 6kW CO2 laser is under developmentShort Pulse 6kW CO2 laser is under development