eu-type examination certificate uk/0126/0240 · s/w version lrs number: mid01 crc number: 0x3af8...

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UK/0126/0240 MI-005 Issue date: Valid until: 21 October 2020 01 May 2029 Grégory Glas Lead Technical Manager For and on behalf of the Head of Technical Services 0135 NMO I Stanton Avenue I Teddington I TW11 0JZ I United Kingdom Tel +44 (0) 20 8943 7272 I Fax +44 (0) 20 8943 7270 I Web www.gov.uk/government/organisations/office-for-product-safety-and-standards NMO is part of the Office for Product Safety and Standards within the Department for Business, Energy & Industrial Strategy EU-type examination certificate UK/0126/0240 Revision 1 Issued by: NMO Notified Body Number 0126 In accordance with the requirements of the Measuring Instruments Regulations 2016 (S.I. 2016 No. 1153) which implement, in the United Kingdom, Council Directive 2014/32/EU, this EU-type examination certificate has been issued to: Hytek (GB) Ltd Delta House, Green Street Elsenham Bishops Stortford Herts CM22 6DS United Kingdom In respect of a range of liquids other than water dispensers designated Alpha FC10, with an integrated Self-Service Device and remote fuel management system and data storage device, and having the following characteristics: Accuracy Class: 0.5 Mechanical Class: M1 Electromagnetic Environment Class: E1 Climatic Environment: Open, Condensing Temperature Range Ambient: See Descriptive Annex The necessary data (principal characteristics, alterations, securing, functioning etc) for identification purposes and conditions (when applicable) are set out in the descriptive annex to this certificate. This revision replaces previous versions of the certificate.

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Page 1: EU-type examination certificate UK/0126/0240 · S/W Version LRS number: MID01 CRC number: 0x3AF8 Printer S/W Version LRS number: MID01 CRC number: 0x032C 3.1.3.2 Data storage device

UK/0126/0240

MI-005

Issue date: Valid until:

21 October 2020 01 May 2029

Grégory Glas Lead Technical Manager For and on behalf of the Head of Technical Services

0135 NMO I Stanton Avenue I Teddington I TW11 0JZ I United Kingdom

Tel +44 (0) 20 8943 7272 I Fax +44 (0) 20 8943 7270 I Web www.gov.uk/government/organisations/office-for-product-safety-and-standards NMO is part of the Office for Product Safety and Standards within the Department for Business, Energy & Industrial Strategy

EU-type examination certificate UK/0126/0240 Revision 1 Issued by:

NMO Notified Body Number 0126 In accordance with the requirements of the Measuring Instruments Regulations 2016 (S.I. 2016 No. 1153) which implement, in the United Kingdom, Council Directive 2014/32/EU, this EU-type examination certificate has been issued to:

Hytek (GB) Ltd Delta House, Green Street Elsenham Bishops Stortford Herts CM22 6DS United Kingdom In respect of a range of liquids other than water dispensers designated Alpha FC10, with an integrated Self-Service Device and remote fuel management system and data storage device, and having the following characteristics: Accuracy Class: 0.5 Mechanical Class: M1 Electromagnetic Environment Class: E1 Climatic Environment: Open, Condensing Temperature Range Ambient: See Descriptive Annex The necessary data (principal characteristics, alterations, securing, functioning etc) for identification purposes and conditions (when applicable) are set out in the descriptive annex to this certificate. This revision replaces previous versions of the certificate.

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Descriptive Annex 1 INTRODUCTION The Hytek Alpha FC10 fuel dispenser is an interruptible meter measuring system with an integrated Self-Service Device and remote fuel management system and data storage device. The Self-Service Device can have various user access methods including, but not limited to, RFID Tag Reader \ Swipe Card Reader \ Data Disk Reader \ Identitag reader. The dispenser is designated as follows depending on flow rate and fuel type: ALPHA/xxWyFC, where xx represents Qmax and y the fuel type e.g. A (diesel), P (petrol) The integrated dispenser housing comprises a hydraulics enclosure with an electronics enclosure above it. An example of the arrangement is shown in Figure 1. 2 DESCRIPTION

2.1 Construction The base and internal dispenser frame is constructed from riveted angled stainless steel and stainless-steel panel work. The frame is clad with stainless steel panels and the hinged front doors are secured with two key locks one lower one upper. The dispenser enclosure may be constructed of steel, aluminium, GRP or a combination of these materials. The graphics display and logic board which form the calculator is mounted in the upper head. The display can be viewed through a clear window in the front panel. The pump unit and meter are supported on the internal dispenser frame. The nozzle holster is made from cast aluminium and is mounted on the dispenser’s side panel. Dispensers metering Adblue are equipped with Adblue compatible meters and fed from a submerged pump.

2.2 Essential parts The dispenser is constructed from the components listed below providing there are no conflicting characteristics within the relevant Evaluation or Part Certificates. The general arrangement is shown in the schematic in Figure 2.

Part Manufacturer Type Evaluation Certificate

Parts Certificate

Meter Shanghai Aile Manufacturing Company

SB-100 - -

Meter Pumptronics FM-00H101 GB-1442 Meter

PIUSI S.p.A

MK325 5-35 and MK325 5-30 (Adblue compatible)

MID 128_EC_01

Encoder Eltomatic A/S 01-08 - - Gas Separator Bennett T75 ZR 141/13 -

0092 -

Calculator/SSD Hytek FC10 - -

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2.3 Self-Service Device (SSD)

The SSD is for use by registered users using a tag, card or data disk reader (other options are permitted). The SSD incorporates a keypad and a printer for issuing a receipt which includes the following information:

− Customer Name − Site Name − Unit No. − Pump No. − MID No. − Transaction No. − Vehicle Tag No. − Date + Time − Product − Amount − [Duplicate Ticket]

2.3.1 Data Storage Device - Fuel Control Online (FC Online) The measurement data is stored in an electronic data storage device located at the address on page 1. The data storage software is designated Fuel Control Online (FC Online). An overview of the FC Online is shown in Figure 7. The measurement data can be viewed by registered customers by logging into the online software with an account number followed by a username and password. 3 TECHNICAL DATA

3.1 Essential characteristics 3.1.1 The essential characteristics for the components in section 2.2 are as follows: Type Ambient

temp (°C)

Liquid temp (°C)

Viscosity range (mPa.s)

Qmin (l/min)

Qmax (l/min)

Pmax (bar)

MMQ (litre)

SB-100 -25 to +55 -10 to +40 ≤ 3.17 5 80 3.5 2 FM-00H101 -25 to +55 -10 to +40 0.4 to 17 3 80 3.5 2 MK325 5-35

-10 to +40 0 to +40 1.0 to 2.2 4 35 20 5

MK325 5-30

-10 to +40 0 to +40 1.0 to 2.2 4 30 20 5

T75 -25 to +55 -10 to +40 ≤ 3.17 5 80 3.5 - ALP.DISP3.WAlpha FC10 calculator

-25 to +40 - - - - - -

The overall characteristics of the measuring instrument are limited to a range in which the characteristics of all the individual components within the measuring instrument are valid. 3.1.2 The dispenser operates from a 230 VAC power supply.

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3.1.3 Software

3.1.3.1 Calculator & SSD

The software complies with Welmec Guide 7.2 (2018), Risk Class C, Type P, Extensions T, S and D.

Software is downloaded remotely into the memory module which is soldered to the main circuit board. The circuit board is secured by wire and seal. The legally relevant software (LRS) software version number and CRC checksum are periodically displayed during normal operation on the top line of the LCD display and when the system is powered up. The identification and CRC number for the printer software code are printed on each transaction receipt. The event logger records the date and time of legally relevant software downloads and is displayed by entering CLR 459 on the keypad.

Calculator/SSD software identification S/W Version LRS number: MID01 (Alpha and Fueltek FT4000 protocols) CRC number: 0x3AF8

S/W Version LRS number: MID03 (Alpha, Fueltek FT4000 and Pumptronics protocols) CRC number: 0x01FF

Printer S/W Version LRS number: MID01 CRC number: 0x032C

3.1.3.2 Data storage device (FC Online)

The software complies with Welmec Guide 7.2 (2018), Risk Class C, Type U, Extensions L, S and D.

FC Online is an online transaction viewer. User’s login to FC Online to view their online fuelling transaction information. FC (Fuel Control) & Autocomms deals with communications from the SSD and the subsequent storage of fuelling transitions into tables, these tables are then accessed by FC Online. Fuel manager and FC (Fuel Control) & Autocomms share the same source code.

The version number and generated CRC checksum are viewable via FC Online on the system information popup window (Figure 8). This information can be accessed on site at the address on page 1 or can be accessed re-motely by http://fmo.hytekgb.com. The “Version history” link provides access to the MID event logger which records the date and time of legally relevant software downloads.

FC Online software identification S/W Version number: MID01 CRC number: sINIq2vcnVAQeCIu3NCO5Q S/W Version number: MID02 CRC number: xWDgX7CbUY8zpue9MHKlyw Fuel Manager & Autocomms software identification S/W Version number: MID01 CRC number: NHwGNsP6RmWpmLu+OcE99Q

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S/W Version number: MID01 CRC number: sINIq2vcnVAQeCIu3NCO5Q Fuel Manager & Autocomms S/W Version number: MID01 CRC number: NHwGNsP6RmWpmLu+OcE99Q 3.2 Conditional characteristics

3.2.1 Hose

The combination of hose type and length is selected to ensure hose dilation does not result in a displayed quantity at the start of a transaction prior to the nozzle being operated.

3.2.2 Nozzle

Nozzle with built in non-return valve.

3.3 Non-essential parts The following items may be included within the hydraulic circuits:

− Submerged pump − Shear valves for use on dispensers − Non-return valves separate from the pump and gas separator − Swivels and or safety breaks in the hose assembly circuit

4 PERIPHERAL DEVICES AND INTERFACES

4.1 Interfaces

The instrument may have the following interface types:

− RS485 − RS232

4.2 Peripheral devices

The instrument may be connected to any peripheral device that has been issued with Parts Certificate by a Notified Body responsible for Module B under Directive 2014/32/EU and bears the CE marking of conformity to the relevant directives; or A peripheral device without a Parts certificate may be connected under the following conditions:

− it bears the CE marking for conformity to the EMC Directive;

− it is not capable of transmitting any data or instruction into the measuring instrument, other than to release a printout, checking for correct data transmission or validation;

− it prints measurement results and other data as received from the measuring instrument without any modification or further processing; and

− it complies with the applicable requirements of Paragraph 8.1 of Annex I.

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4.3 SSD Compatible fuel dispenser protocols

− Fueltek FT4000 − Hytek Alpha − Pumptronics

5 APPROVAL CONDITIONS The certificate is issued subject to the following conditions: 5.1 Inscriptions (Figure 9)

The instrument shall bear the following inscriptions:

− CE marking − Supplementary metrology marking − Manufacturer’s name, registered trade name or registered trade mark and

postal address − Identification number of the notified body − Information in respect of its accuracy

and, when applicable:

− Information in respect of the conditions of use − Measuring capacity − Identity marking (a type, batch or serial number or other element allowing their

identification) − Number of the EU-type examination certificate − Information whether or not additional devices providing metrological results

comply with the provisions of Directive 2014/32/EU on legal metrological control The markings and inscriptions shall fulfil the requirements of Article 8, Article 21, Article 22 and Point 9 of Annex I of Directive 2014/32/EU. 6 LOCATION OF SEALS AND VERIFICATION MARKS

6.1 The data plate is located on the dispenser enclosure and is secured by being of a form such that it is destroyed when removed.

6.2 The SB-100 meter, encoder, gas separator and calculator are secured with a wire and seal as shown in Figures 3, 4, 5 and 6. Sealings must bear an official mark, which may be either:

− a mark of the manufacturer and/or manufacturer’s representative, or

− an official mark of a verification officer.

For alternative components, refer to appropriate parts/evaluation certificate for sealing methods.

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7 ILLUSTRATIONS

Figure 1 Alpha FC10 Fuel Dispenser with integrated SSD Figure 2 Alpha FC10 Fuel Dispenser with integrated SSD - Schematic Diagram Figure 3 Alpha FC10 - Meter and Encoder Sealing Figure 4 Alpha FC10 - Encoder sealing Figure 5 Alpha FC10 - Gas separator Sealing Figure 6 Alpha FC10 - Calculator Enclosure Sealing Figure 7 FC Online Overview Figure 8 FC Online Software version and checksum number information Figure 9 Data Plates for Alpha FC10 CERTIFICATE HISTORY ISSUE NO. DATE DESCRIPTION UK/0126/0240 02 May 2019 Type-examination certificate first issued.

UK/0126/0240 Revision 1

21 October 2020 Sections 3.1.3.1 and 3.1.3.2, additional software identification added. Section 4.3 added.

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Figure 1 Alpha FC10 Fuel Dispenser with integrated SSD

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Figure 2 Alpha FC10 Fuel Dispenser with integrated SSD - Schematic Diagram

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Figure 3 Alpha FC10 - Meter and Encoder Sealing

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Figure 4 Alpha FC10 - Encoder sealing

Figure 5 Alpha FC10 - Gas separator Sealing

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Figure 6 Alpha FC10 - Calculator Enclosure Sealing

Figure 7 FC Online Overview

FC Online

FC Online Web Server Communication Server Fully Hosted Web Solution

FC Online

Hytek Data Centre

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Figure 8 FC Online Software version and checksum number information

Figure 9 Data Plates for Alpha FC10

Crown copyright 2020 NMO Office for Product Safety and Standards Department for Business, Energy & Industrial Strategy This material may be freely reproduced except for sale

FC Online MID Version: MID01 sINIq2vcnVAQeCIu3NCO5Q FC/Autocomms MID Version: MID01 NHwGNsP6RmWpmLu+OcE99Q

Version History