eu f creating innovation supermarket innovation robert kebby...qualified for use 7 copeland liquid...

EU F‐Gas Regulations ‐ Creating Innovation in Supermarket InnovationRobert Kebby

Supermarkets use of R-448A in EUADOPTION OF LOWER GWP PRODUCTS

© 2015 by Honeywell International Inc. All rights reserved.

Redu

ce CO2 Em

ission

s

Energy Efficiency

3

Redu

ce GWP

Global regulatory pressuresCost‐effective product performance

Environmental Regulations

Regulations Drive Innovation

Baseline does not include pre‐charged imports –a further 22 MT CO2 (12%). From 2017, included in quota.

Baseline does not include pre‐charged imports –a further 22 MT CO2 (12%). From 2017, included in quota.

2030: Final target 38 MT CO2

‐ a cut of 79%

2015: Start point 183 MT CO2

Based on average EU HFC consumption 2009‐2012

The EU HFC Phase down profile

Source: Gluckman Consulting 2017

Cuts in MT CO2

Roadmap Scenario: Contributions from Main Market Sectors

‐47

‐15

‐12

‐51

‐15

‐15

‐20

‐14

Chillers

Transport

Commercial Refrigeration

Industrial Refrigeration

SACMobile AC

Non RAC


"Core Actions" to achieve the EPEE Roadmap

2. Actions for existing equipment• leak prevention

• retrofit with low GWP alternatives

Existing Equipment

1. Actions for new equipment• use lower GWP alternatives

• design for less refrigerant charge and low leakage

NewEquipment

3. Use of reclaimed refrigerant

• recovered from equipment at end‐of‐life

• recovered during retrofit of existing equipment

Reclaimed Refrigerant


Qualified for Use7

Copeland Liquid and EVI Scroll

Medium and Low Temperature

0.0

1.0

2.0

3.0

4.0

5.0

6.0

COP

COP(Midpoint/SH 5K Peformance)

0.0

3.0

6.0

9.0

12.0

15.0

Capa

city [kW]

Capacity(Midpoint/SH 5K Performance)

Scroll System Analysis@ ‐6.7°C / 48.9°C

R404A

Baseline

17%>R404A

11%>R404A

R404A

Baseline

Copeland S/Hermetic Reciprocating

Medium and Low Temperature

0.0

5.0

10.0

15.0

20.0

25.0

Capa

city (kW)

CapacityMidpoint/SH 5K Performance

0.0

0.4

0.8

1.2

1.6

2.0

2.4

COP

COPMidpoint/SH 5K Performance

15%>R404A

10%>R404A

R‐448A

R404A

R404A

Baseline

Baseline

Semi‐Hermetic System Analysis@ ‐31.6°C / 43.3°C

‘N40 provides superior Energy Efficiency to that of R‐404A with reduced GWP’

R‐448AR‐448A

R‐448A

Qualified For Use8

Better efficiencyBetter capacity

• Comparison as per Bitzer simulation software• Version 6.4.3 (February 2015), system comparison• Improvement both in capacity and efficiency vs R-404A


Makro Case Study ESP9

Solstice® N40 is the lowest GWP, A1 retrofit alternative to R‐

The Need• Retrofit from R-404A into a lower, high

performance refrigerant alternative to reduce operating costs through energy efficiency and lower taxes

The Benefits• Simple retrofit, quick, problems-free and safe• Temperature set points achieved very quickly

after restart of installation• Lower energy consumption observed in LT

and MT• R-448A GWP is 66% lower than R-404A

- Reduced emissions- Lower cost of maintenance (lowest tax)

The Store• Leganés (Madrid, Spain) (UK)• 12,000m2 – 4,000m2 refrigeranted area• 1,200kg• Since March'16

"N40 (R-448A) performance is good; and set points wereachieved immediately after retrofit. We will continue tomonitor and measure energy consumption for a long periodto have reliable data about savings and consider them forfuture plans.”José María de SantosRefrigeration Manager MAKRO


ASDA Case Study UK 10

Solstice N40 helps ASDA advance its climate resilience strategy

The Need• Reduce environmental impact and operating costs• Evaluate effectiveness of N40 as lower GWP

solution• Prove performance in a store environment

- 2 identical MT systems accurate comparison with R-407A/R-407F

The Benefits• Easy conversion process of R-448A

- Direct replacement for R-407A and R-404A• GWP reduction

- 65% / 34% / 24% (404A/407A/407F)• 5-10% higher energy efficiency than R-404A• Outstanding performance metrics linked to

- Tª- Cost of operation - CoP

The Store• Hunts Cross (UK)• 150kg• Since April'15

"The successful trial at Hunts Cross proved to us thatthe new Honeywell HFO based refrigerant SolsticeN40 will further reduce energy consumption in ourrefrigeration systems, when compared to R-404A and,due to its lower GWP, will also help to furtherminimize ASDA’s carbon footprint. "Brian ChurchyardSenior Manager – Construction Model & Lifecycle ASDA

Simply (Auchan) Case Study ESP11

• Hyper 3,500m2 Zaragoza (Spain)• Commissioning December 2014• Better performance than R-404A• Energy efficiency monitored till now in line with

estimations• GWP 66% lower than R-404A

- Lower direct emissions- Lower CO2e quota- Lower taxes

• Problem-free conversion: easy, safe, short-time

Supermarket Chain: Store Growth 12

1,400

1,6331,905

0

500

1000

1500

2000

2500

Year 0 Year 2 Year 4

36%StoreGrowth

• Year 0: 67% R‐404A, 33% R‐407A

• R‐404A stores: 25% converted per year

• New stores: Solstice®N40 installation

Num

ber o

f Stores


Supermarket Chain: Store Growth

Successfully Lowered Carbon Footprint

13

1,400

1,6331,905

100

79

60

0

20

40

60

80

100

120

0

500

1000

1500

2000

2500

Year 0 Year 2 Year 4

40%Reduction InEmissions

Emissions Reduction with R‐448A

Emissions (%

)

Num

ber o

f Stores

36%StoreGrowth


Life Cycle Climate Performance

Reduced Environmental Impact

14

R‐448A provides superior efficiency and similar / lower total emissions

Direct Emissions: Refrigerant Leakage over Lifetime Indirect Emissions: Relates to Energy Consumption

Buffalo, NY

R‐40

4A

DX

R‐44

8ADX

Ce

ntralized

R‐44

8A

DX

Distrib

uted

R‐74

4 (CO₂)

Booster

Phoenix, AZ

R‐40

4A

DX

Centralized

R‐44

8ADX

Ce

ntralized

R‐44

8A

DX

Distrib

uted

R‐74

4 (CO₂)

Booster

Baseline

‐50%

+17%

‐66%

‐39%

‐52%


Lifetime Operational Cost

Reduced Impact on Environment and Cost

15

Solstice® N40 significantly lowers cost vs CO2 Booster in both warm (24%) and cold (10%) locations

Direct Emissions: Refrigerant Leakage over Lifetime Indirect Emissions: Relates to Energy Consumption

Buffalo, NY

R‐40

4A

DX

R‐44

8ADX

Ce

ntralized

R‐44

8A

DX

Distrib

uted

R‐74

4 (CO₂)

Booster

Phoenix, AZ

R‐40

4A

DX

Centralized

R‐44

8ADX

Ce

ntralized

R‐44

8A

DX

Distrib

uted

R‐74

4 (CO₂)

Booster

Baseline

Operational Cost

‐10%

‐24%

Operational Cost

= Electricity + Leak Gas

Solstice ze + CO2 Combined Heat / Cool / Chill (GWP<1 system)LOW CARBON SUPERMARKET


Supermarket Innovation through Partnership

All building service requirements in one solution

TDF srl tecnologie del freddo

consulenza – progettazione

Unes / U2 supermarket Consultant

+

CO2+

Cascade

+

+


R‐1234ze with CO2 in supermarket (Italy)

Minimum energy, carbon and cost in an integrated cooling system that drives cooling, heating and air conditioning with overall GWP<1

Efficient HFO+CO2 cascade system with GWP<1

Headline results

• Integrated cool, heat and a/c system with GWP<1

• Energy consumption reduced by estimated 35 %

• Reduced operating and maintenance costs

Parma, ItalySales Surface 1,500m2

Commissioned December, 2014


Future‐proof design

A system template for the future

R‐1234zeGWP<1

Primary refrigerant cooling a pump CO2 MT system

CO2

GWP=1Cascaded to the LT system

Compact design

Increase use of expensive supermarket floor space

Boiler A/C system A.H.U.**

** Air Handling Unit

Efficient heat recovery

HX* captures energy from Solstice ze fed cooling system to:

Heat the store in winter Provide hot water Cool the store in

summer

* Heat exchanger


SeparatorR-1234ze

Liquide Receiver1234ze

Separator/Receiver

CO2

R-1234ze/H20HEX

R-1234ze/H20HEX

CO2/R-1234zeHEX

SeparatorR-1234ze

R-1234ze/H20HEX

Mac

hine

ry R

oom

(r

oof)

Sale

s A

rea

60oC 65oC

40oC 45oC

12oC7oC

Hot WaterCold WaterR1234ze

R744

Cooling

Hot Water

Hot Water

R-1234zeCompressor Rack

CO2Compressor Rack

CO2 Liquid Pump

LT (-35ºC)20kW

MT (-5ºC)60kW

System Architecture

Cool / Heat / Chill / Freeze with GWP<1

Solstice ze: 150kg / CO2: 400kg


System Characteristics

Compact design with homologated components


Operational benefits in numbers

Minimum energy, carbon footprint and cost

3 in 1

35%

45,000 kW

15,000 €

* Anticipated savings compared to three system architecture (refrigeration/heating/air conditioning

< 1

Heating/Cooling/Aircon in one single solution

Power supply reduced by 45,000kW* per year

Energy consumption reduced by 250,000kWh* (~35%) per year

Total system GWP of less than 1∙ Solstice ze (HFO‐1234ze) has GWP<1

Maintenance savings estimated at 15,000 €uros* per year

F‐Gas ready100%


Satisfied Stakeholders

Other applications will benefit from innovations linked to Solstice ze

The municipality of Parma is interested in assessing theenvironmental benefits of the installation as an example of best practicefor stores across its area, particularly as the new European Directivegoverning refrigerant leakage (EN378) is likely to permit a higher chargeof Solstice ze (up to 70 kg) in public places.

“This system design, along with Solstice® ze, enables commercial enterprises, including supermarkets, to plan beyond 2020, safe inthe knowledge that theirinvestment will not onlydeliver a more sustainablesolution it will also standthe test of time.”TDF Natale Mandell

“The new cascade system in our Parma supermarket drives the entire cooling, heating and air conditioning needs of the store at reduced cost and is a template for a lower carbon and more sustainable solution for our sector. It also future‐proofs our investment beyond the change in F‐Gas Regulation”Unes/U2Dr. Gianfranco Iannace –Arch. Fabio Gabanella

Environmental benefits

Future‐proved investment

Sustainable solution

Best practice example

Energy efficiency and ultra‐low GWP Beyond 2022


Summary

• All building service requirements (heating/cooling/a/c) in one solution

• 35%* energy consumption reduction per year• 15,000*€ maintenance savings estimated per year• Reduced operational costs• Ultra‐low GWP<1 for the total system architecture• Compact design results in reduced floor area needs• Available components• F‐gas ready

Minimum energy, carbon footprint and cost for supermarkets* Anticipated savings compared to three system architecture (refrigeration/heating/air conditioning

Environmental benefits

Future‐proved investmentSustainable solution

Best practice example

Energy efficiency and ultra‐low GWP Beyond 2022

Refrigerant DevelopmentSolstice® HFO molecules

Low and medium pressure applications

Nonflammable(ASHRAE A1)

Mildly flammable(ASHRAE A2L)

Examples of potentialapplications

R-134aGWP=1300

R-1234yf GWP* < 1

Auto A/C, Vending, Refrigerators

R-1234ze GWP* < 1

Chillers, CO2 CascadesRefrigerators

R-123GWP= 79

R-1233zdGWP* =1

Centrifugal Chillers

Solstice® BlendsNon Flammable(ASHRAE A1)

Mildly Flammable (ASHRAE A2L)

Examples of potential applications

R-134aGWP=1300

R-450A GWP* = 547 Chillers, Med-temp Refrigeration

R-404AGWP=3943

R-448AGWP* = 1273

R-455AGWP* = 146

Low-Temp Refrigeration

R-22GWP=1760

R-444BGWP* = 295

Stationary A/C, Refrigeration

R-410A GWP=1923

R-447A GWP* = 572 Stationary A/C Applications

*IPCC, AR5** Provisional ASHRAE number

Today

Coming Soon

R‐515A** GWP* = 390

R‐447B** GWP* = 740R‐452B** GWP* = 698

New Product Innovation+ Technical Support

26

+ + +Energy

EfficiencyEnvironmental Compliance

Safety Cost‐Effective

Product Design: Driven by 4 Main Attributes

In Summary

Stop Installing New Systems with R-404A!

R-407F & R-448A are proven alternatives to replace R-404A

HFO and HFO Blends helps Industry manage Regulations / Phase Down requirements

Energy Reduction is vital in new system design

Reduce Leak Rates!

Ultra-low HFO’s provide the Industry with simple, cost effective, energy efficient options for New Systems

Consider TCO when choosing your next refrigerant solution

Honeywell: supports Industry and helps to provide the Building Blocks of the Future / New Standards in Refrigeration

Training holds the Key to our Industry’s ability to adapt / change

Continue to Innovate!!

Thank you!

Questions?

29

R1233zd chosen for the renovation of the channel

tunnel refrigeration system

8 New Solstice ® zd Chillers replaced R22 old system

Sangatte Cooling plant : 4 Chillers / 18 MW

Shakespeare Cooling Plant : 4 Chillers / 22 MW

10% Higher energy

R‐1233zd Cools the Channel Tunnel


Support Apps, Online And Software Tools

Best digital tools for your business

30

• Genepro simulation software

• PT chart app

• Refrigerants selection app

• Components chart for Solstice

• Savings calculator Performax ® LT

• Savings calculator Solstice® N40

• Website

• LinkedIn

• Slideshare…

R‐450A + CO2: Coviran Warehouse

31

• Opening October 2014• Coslada (Madrid), 12,000m2

• 1,020 kg of R-450A• 58% lower GWP vs R-134a• Higher CoP

• 3 freezer rooms• One dual-temperature room• Large, chilled dispatch area, and

incorporates• 2 evaporative condensers

- CO2 side of the system- Mid temperature section

Parma, Italy ‐ System Schematic

eu f creating innovation supermarket innovation robert kebby...qualified for use 7 copeland liquid...

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