eu-chainflex m 2013-09 - igus · eu-chainflex m 2013-09_eu-chainflex m 2013-09 11.09.13 18:31 seite...

cables...

chainflexM ®

...chainflexM...9.2013...plastics for longer life...

...cost-efficient cable program for m

achine tools...

.eu®

®

1million

EU-chainflex M 2013-09_EU-chainflex M 2013-09 12.09.13 09:48 Seite 1

What is chainflex® M?

chainflex® M is a new, complete range of cables: We have developed chainflex® M as a range covering all types of cables in restraint-guidedapplications in e-chains® – from control, motor, servo and measuring systemcables, to data and bus cables. The series are supplied in oil-resistant andnon-oil-resistant versions, as well as with two different sheathing materials.This way, we are meeting the budget requirements of those customerswho design machines or plants for 1million parts or cycles. For example.chainflex® M stands for guaranteed service life over one million double strokesand a reduction in costs compared with the types already on the market.

Why introduce the new cable category chainflex®M?

Our current chainflex® range of cables with no less than 1,030 differentcable types is manufactured and tested for very demanding, permanentlymoving applications in energy chains with high cycle rates, speeds andaccelerations in demanding environmental conditions. These high require -ments come at a price, of course. However, there are numerous applicationsin machine and plant construction which do not require these high cyclerates. We have developed our chainflex® M range as a low-cost alternativefor just such applications. It is reliable and at the same time competitivewithin the global market.

What is special about chainflex® M?

The "M" in the brand name stands for one million guaranteed double strokes.In other words, our chainflex® M cables keep their promise: We guaranteeone million cycles of functional reliability and service life, which is uniquein this price segment. Particularly since chainflex® M is designed and manu-factured especially for use in energy chains. We can give this guaranteebecause we test all cables and systems permanently with reference toapplications, and can therefore make reliable statements about cable service lives. In our in-house laboratory, which has 1,750 m² of floor space,we have 700 tests running in parallel and carry out two billion test cyclesevery year – including simulated-reality tests on chainflex® M.

What are the customer benefits of chainflex® M?

Customers receive a functional guarantee for a service life of one millioncycles for all chainflex® M cables – and thus planning reliability at affordableprices. The chainflex® M cable series are in the same price segment as thecables on the market for non-restraint-guided movements. In other words,chainflex® M cables have three advantages for users: 1. Reliability, since tested2. Low price, since they are not "over-engineered"3. Large comprehensive range with the usual igus® service

Rainer RösselHead of the chainflex® division

The new igus® chainflex® M cables

1

CF880 PVC 12,5 -5/ +70 3 20 2

CF881 PVC 12,5 -5/ +70 3 20 4

CF890 iguPUR 12,5 -20/ +80 3 20 6

CF891 iguPUR 12,5 -20/ +80 3 20 8

CF888 PVC 15 -5/ +70 3 20 10

CF898 iguPUR 15 -20/ +80 3 20 12

CF884 PVC 15 -5/ +70 3 20 14

CF894 iguPUR 15 -20/ +80 3 20 16

CF887 PVC 15 -5/ +70 3 20 18

CF897 iguPUR 15 -20/ +80 3 20 20

CF886 PVC 15 -5/ +70 3 20 22

CF896 iguPUR 15 -20/ +80 3 20 24

chainflex®M type

Control cables

chainflex®

cable

Jacket

Shield

Temperature,

moved

from/to [°C]

Approvals

and standards

Min. bending

radius, moved

[factorx d]

Oil-resistant

Torsion resistant

v max. [m/s]

unsupported

v max. [m/s]

gliding

a max. [m/s

2 ]

Page

Bus cables

Measuring system cables

servo cables

Power cables


Conductor Conductor consisting of bare copper wires (following EN 60228).

Core insulation Mechanically high-quality PVC mixture.

Core stranding Cores stranded in optimized pitch.

Core identification Cores black with white numerals, one core green-yellow.

Outer jacket Low-adhesion mixture on the basis of PVC, adapted to suitthe requirements in energy chains®. Colour: Jet black (similar to RAL 9005)

Bending radius moved minimum 12,5 x dfixed minimum 10 x d

Temperatur moved +5 °C to +70 °Cfixed -20 °C to +70 °C

v max. 3 m/sunsupporteda max. 20 m/s2

Travel distance Freely suspended travel distances.

Nominal voltage 300/500 V

Testing voltage 2000 V (following DIN VDE 0281-2).Silicon-free Free from silicon which can affect paint adhesion

(following PV 3.10.7 – status 1992).CE Following 2006/95/EC

Lead free Following 2011/65/EC (RoHS-II)

Typical application area

for flexible load requirements for 1 million movements in e-chains®

without influence of oil preferably indoor applications especially for freely suspended travel distances Wood/stone processing, packaging industry, supply system, handling, adjusting equipment

PVC Control cable | CF880 for flexible load requirements PVC outer jacket

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. eplan download, configurator www.igus.eu/eu/CF880

3

CF880PVC

12,5 x d

CF880PVC

12,5 x d

New!

... no minimum order quantity ...igus® GmbH Cologne | Tel. +49-2203-9649-800 Fax -222 | [email protected] | www.chainflex.eu

1030 types from stock no cutting costs ...(for up to 10 cuts of the same type)

Order example: CF880.07.12 – in your desired length (0,5 m steps)CF880 chainflex® Series .07 Code nominal cross section .12 Number of cores

prices price list onlinewww.chainflex.eu/eu/CF880

delivery despatched intime 24 hours or today

(1) Delivery time upon inquiry Other types available on request.Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.G = with green-yellow earth core x = without earth core

2 x 0,75 6,0 16 463 G 0,75 6,5 24 574 G 0,75 7,0 32 675 G 0,75 7,5 41 927 G 0,75 8,5 56 119

12 G 0,75 10,5 97 17024 G 0,75 14,0 142 337

2 x 1,0 6,5 22 533 G 1,0 7,0 32 694 G 1,0 7,5 43 845 G 1,0 8,0 54 1087 G 1,0 9,0 75 142

12 G 1,0 11,0 129 20324 G 1,0 15,0 257 412

2 x 1,5 7,5 33 763 G 1,5 8,0 49 1024 G 1,5 9,0 65 1285 G 1,5 9,5 81 1677 G 1,5 10,5 113 191

12 G 1,5 13,5 194 33724 G 1,5 19,0 388 646

Delivery program(1)

Part No.Number of cores andconductor nominalcross section [mm2]

External diametermax. [mm]

Copperindex[kg/km]

Weight[kg/km]

CF880.07.02CF880.07.03CF880.07.04CF880.07.05CF880.07.07CF880.07.12CF880.07.24CF880.10.02CF880.10.03CF880.10.04CF880.10.05CF880.10.07CF880.10.12CF880.10.24CF880.15.02CF880.15.03CF880.15.04CF880.15.05CF880.15.07CF880.15.12CF880.15.24


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Overall shield Braiding made of tinned copper wires. Coverage approx. 60% optical.

Outer jacket Low-adhesion mixture on the basis of PVC, adapted to suitthe requirements in energy chains®.Colour: Jet black (similar to RAL 9005)






Testing voltage 2000 V (following DIN VDE 0281-2)

Silicon-free Free from silicon which can affect paint adhesion (following PV 3.10.7 – status 1992).

CE Following 2006/95/EC





PVC Control cable | CF881 for flexible load requirements PVC outer jacket shielded

eplan download, configurator www.igus.eu/eu/CF881

5

CF881PVC

12,5 x d

CF881PVC

12,5 x d

New!







(2 x 0,75)C 6,5 28 59(3 G 0,75)C 7,0 37 71(4 G 0,75)C 7,5 46 85(5 G 0,75)C 8,5 64 119(7 G 0,75)C 9,5 85 151

(12 G 0,75)C 11,0 132 211(24 G 0,75)C 14,5 193 390

(2 x 1,0)C 7,0 34 67(3 G 1,0)C 7,5 46 85(4 G 1,0)C 8,0 66 106(5 G 1,0)C 8,5 79 137(7 G 1,0)C 10,0 106 176

(12 G 1,0)C 11,5 166 256(24 G 1,0)C 15,5 310 468

(2 x 1,5)C 8,5 57 102(3 G 1,5)C 9,0 75 130(4 G 1,5)C 9,5 94 161(5 G 1,5)C 10,5 113 202(7 G 1,5)C 12,0 153 260

(12 G 1,5)C 14,5 245 390(24 G 1,5)C 20,0 458 719

Delivery program(1)



Copperindex[kg/km]

Weight[kg/km]





with influence of oil indoor and outdoor applications without direct sun radiation especially for freely suspended travel distances Machining units/machine tools, low temperature applications

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Outer jacket Low-adhesion mixture on the basis of iguPUR, adapted tosuit the requirements in energy chains®.Colour: Jet black (similar to RAL 9005)


Temperatur moved -20 °C to +80 °Cfixed -40 °C to +80 °C



UV-resistant Medium



Oil Oil-resistant




iguPUR Control cable | CF890 for flexible load requirements iguPUR outer jacket oil-resistant


7

CF890iguPUR12,5 x d

CF890iguPUR12,5 x d

New!







2 x 0,75 6,0 16 463 G 0,75 6,5 24 574 G 0,75 7,0 32 675 G 0,75 7,5 41 927 G 0,75 8,5 56 119

12 G 0,75 10,5 97 17024 G 0,75 14,0 142 337

2 x 1,0 6,5 22 533 G 1,0 7,0 32 694 G 1,0 7,5 43 845 G 1,0 8,0 54 1087 G 1,0 9,0 75 142

12 G 1,0 11,0 129 20324 G 1,0 15,0 257 412

2 x 1,5 7,5 33 763 G 1,5 8,0 49 1024 G 1,5 9,0 65 1285 G 1,5 9,5 81 1677 G 1,5 10,5 113 191

12 G 1,5 13,5 194 33724 G 1,5 19,0 388 646

Delivery program(1)



Copperindex[kg/km]

Weight[kg/km]






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Outer jacket Low-adhesion mixture on the basis of iguPUR, adapted tosuit the requirements in energy chains®.Colour: Jet black (similar to RAL 9005)





UV-resistant Medium



Oil Oil-resistant




iguPUR Control cable | CF891 for flexible load requirements iguPUR outer jacket oil-resistant shielded


9

CF891iguPUR12,5 x d

CF891iguPUR12,5 x d

New!







(2 x 0,75)C 6,5 28 59(3 G 0,75)C 7,0 37 71(4 G 0,75)C 7,5 46 85(5 G 0,75)C 8,5 64 119(7 G 0,75)C 9,5 85 151

(12 G 0,75)C 11,0 132 211(24 G 0,75)C 14,5 193 390

(2 x 1,0)C 7,0 34 67(3 G 1,0)C 7,5 46 85(4 G 1,0)C 8,0 66 106(5 G 1,0)C 8,5 79 137(7 G 1,0)C 10,0 106 176

(12 G 1,0)C 11,5 166 256(24 G 1,0)C 15,5 310 468

(2 x 1,5)C 8,5 57 102(3 G 1,5)C 9,0 75 130(4 G 1,5)C 9,5 94 161(5 G 1,5)C 10,5 113 202(7 G 1,5)C 12,0 153 260

(12 G 1,5)C 14,5 245 390(24 G 1,5)C 20,0 458 719

Delivery program(1)



Copperindex[kg/km]

Weight[kg/km]






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Core insulation According to bus specification.

Core stranding According to bus specification.

Core identification According to bus specification Schedule delivery program


Outer jacket Low-adhesion mixture on the basis of PVC, adapted to suitthe requirements in energy chains®.Colour: Red lilac (similar to RAL 4001)

Bending radius moved minimum 15 x dfixed minimum 10 x d




UV-resistant Medium

Nominal voltage 50 V

Testing voltage 500 V




PVC Bus cable | CF888 for flexible load requirements PVC outer jacket shielded


11

CF888PVC15 x d

CF888PVC15 x d

New!



Order example: CF888.001 – in your desired length (0,5 m steps)CF888 chainflex® Series .001 Code BUS-type



Ethernet CAT5e


(2x0,25)C 8,0 19 62

(4x(2x0,14))C 7,0 27 68

Delivery program(1)

Part No.Profibus

Number of cores andconductor nominalcross section [mm2]


Copperindex[kg/km]

Weight[kg/km]

CF888.001

CF888.045

CF888.001 150 (2x0,25)C red, greenEthernet CAT5eCF888.045 100 (4x(2x0,14))C white-green/green, white-orange/orange,

white-blue/blue, white-brown/brown

Delivery programPart No.Profibus

Core groupCharacteristicwave impedance[Ω] approx.

Colour code





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Core insulation According to bus specification.

Core stranding According to bus specification.

Core identification According to bus specification Schedule delivery program


Outer jacket Low-adhesion mixture on the basis of iguPUR, adapted tosuit the requirements in energy chains®.Colour: Red lilac (similar to RAL 4001)





UV-resistant Medium



Oil Oil-resistant



DESINA According to VDW, DESINA standardisation


iguPUR Bus cable | CF898 for flexible load requirements iguPUR outer jacket shielded oil-resistant


13

CF898iguPUR15 x d

CF898iguPUR15 x d

New!



Order example: CF898.001 – in your desired length (0,5 m steps)CF898 chainflex® Series .001 Code BUS-type



Ethernet CAT5e


(2x0,25)C 8,0 19 58

(4x(2x0,14))C 7,0 27 64

Delivery program(1)

Part No.Profibus

Number of cores andconductor nominalcross section [mm2]


Copperindex[kg/km]

Weight[kg/km]

CF898.001

CF898.045

CF898.001 150 (2x0,25)C red, greenEthernet CAT5eCF898.045 100 (4x(2x0,14))C white-green/green, white-orange/orange,

white-blue/blue, white-brown/brown

Delivery programPart No.Profibus

Core groupCharacteristicwave impedance[Ω] approx.

Colour code





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Core insulation Mechanically high-quality TPE mixture.

Core stranding According to measuring system specification.

Core identification According to measuring system specification Schedule delivery program

Element shield Foil taping of optimized, bending-resistant foil shield.Coverage approx. 100% optical.


Outer jacket Low-adhesion mixture on the basis of PVC, adapted to suitthe requirements in energy chains®.Colour: Yellow green (similar to RAL 6018)





UV-resistant Medium






PVC Measuring system cable | CF884 for flexible load requirements PVC outer jacket shielded


15

CF884PVC15 x d

CF884PVC15 x d

New!



Order example: CF884.015 – in your desired length (0,5 m steps)CF884 chainflex® Series .015 Code Measuring system




(3x(2x0,14)C+(4x0,14)+(2x0,5))C 8,5 43 94

(3x(2x0,14)C+(4x0,14)+(4x0,22)+(2x0,5))C 9,0 53 121(4x(2x0,34)+4x0,5)C 9,5 68 124(4x(2x0,14)+4x0,5)C 8,5 47 96

((2x0,25)+5x0,5)C 8,0 44 89

Delivery program(1)



Copperindex[kg/km]

Weight[kg/km]

CF884.001

CF884.006

CF884.011CF884.015CF884.022

CF884.001 3x(2x0,14)C green/yellow, black/brown, red/orange4x0,14 gray, blue, white-yellow, white-black2x0,5 brown-red, brown-blue

CF884.006 3x(2x0,14)C green/yellow, black/brown, red/orange4x0,14 gray, blue, white-yellow, white-black4x0,23 brown-yellow, brown-gray, green-black, green-red2x0,5 brown-red, brown-blue

CF884.011 4x(2x0,34) black/brown, red/orange, yellow/green, blue/violet4x0,5 blue-white, black-white, red-white, yellow-white

CF884.015 4x(2x0,14) brown/green, violet/yellow, gray/pink, red/black4x0,5 blue, white, brown-green, white-green

CF884.022 5x0,5 blue, green, yellow, gray, pink2x0,25 white, brown

Delivery programPart No.

Core group Colour code





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Core insulation Mechanically high-quality TPE mixture.

Core stranding According to measuring system specification.

Core identification According to measuring system specification Schedule delivery program



Outer jacket Low-adhesion mixture on the basis of iguPUR, adapted tosuit the requirements in energy chains®.Colour: Yellow green (similar to RAL 6018)





UV-resistant Medium



Oil Oil-resistant





iguPUR Measuring system cable | CF894 for flexible load requirements iguPUR outer jacket shielded oil-resistant


17

CF894iguPUR15 x d

CF894iguPUR15 x d

New!



Order example: CF894.015 – in your desired length (0,5 m steps)CF894 chainflex® Series .015 Code Measuring system




(3x(2x0,14)C+(4x0,14)+(2x0,5))C 8,5 43 90

(3x(2x0,14)C+(4x0,14)+(4x0,22)+(2x0,5))C 9,0 53 113(4x(2x0,34)+4x0,5)C 9,5 68 116(4x(2x0,14)+4x0,5)C 8,5 47 90

((2x0,25)+5x0,5)C 8,0 44 83

Delivery program(1)



Copperindex[kg/km]

Weight[kg/km]

CF894.001

CF894.006

CF894.011CF894.015CF894.022

CF894.001 3x(2x0,14)C green/yellow, black/brown, red/orange4x0,14 gray, blue, white-yellow, white-black2x0,5 brown-red, brown-blue

CF894.006 3x(2x0,14)C green/yellow, black/brown, red/orange4x0,14 gray, blue, white-yellow, white-black4x0,23 brown-yellow, brown-gray, green-black, green-red2x0,5 brown-red, brown-blue

CF894.011 4x(2x0,34) black/brown, red/orange, yellow/green, blue/violet4x0,5 blue-white, black-white, red-white, yellow-white

CF894.015 4x(2x0,14) brown/green, violet/yellow, gray/pink, red/black4x0,5 blue, white, brown-green, white-green

CF894.022 5x0,5 blue, green, yellow, gray, pink2x0,25 white, brown

Delivery programPart No.

Core group Colour code





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Core insulation Mechanically high-quality, especially low-capacitance TPE mixture.

Core stranding Cores and signal pair elements stranded together in anoptimized pitch length.

Core identification Energy conductor: Cores black with white numerals, one coregreen-yellow.1. core: U / L1 / C / L+2. core: V / L2 3. core: W / L3 / D / L-1 signal pair: cores black with white numerals.1. control core: 4 2. control core: 5



Outer jacket Low-adhesion mixture on the basis of PVC, adapted to suitthe requirements in energy chains®.Colour: Pastel orange (similar to RAL 2003)





UV-resistant Medium

Nominal voltage 600/1000 V (following DIN VDE 0250)





PVC Servo cable | CF887 for flexible load requirements PVC outer jacket shielded


19

CF887PVC15 x d

CF887PVC15 x d

New!



Order example: CF887.15.15.02.01 – in your desired length (0,5 m steps)CF887 chainflex® Series .15 Code nominal cross section .15 Code nominal cross section signalpairs

.02 Identification pairs .01 Number of pairs




(4G1,5+(2x1,5)C)C 11,5 132 212(4G2,5+(2x1,5)C)C 13,5 194 281(4G4,0+(2x1,5)C)C 14,5 252 368

Delivery program(1)



Copperindex[kg/km]

Weight[kg/km]

CF887.15.15.02.01CF887.25.15.02.01CF887.40.15.02.01







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Core stranding Cores and signal pair elements stranded together in anoptimized pitch length.

Core identification Energy conductor: Cores black with white numerals, one coregreen-yellow.1. core: U / L1 / C / L+2. core: V / L2 3. core: W / L3 / D / L-1 signal pair: cores black with white numerals.1. control core: 4 2. control core: 5



Outer jacket Low-adhesion mixture on the basis of iguPUR, adapted tosuit the requirements in energy chains®.Colour: Pastel orange (similar to RAL 2003)





UV-resistant Medium



Oil Oil-resistant



iguPUR Servo cable | CF897 for flexible load requirements iguPUR outer jacket shielded oil-resistant


21

CF897iguPUR 15 x d

CF897iguPUR 15 x d

New!



Order example: CF897.15.15.02.01 – in your desired length (0,5 m steps)CF897 chainflex® Series .15 Code nominal cross section .15 Code nominal cross section signalpairs

.02 Identification pairs .01 Number of pairs




(4G1,5+(2x1,5)C)C 11,5 132 202(4G2,5+(2x1,5)C)C 13,5 194 271(4G4,0+(2x1,5)C)C 14,5 252 353

Delivery program(1)



Copperindex[kg/km]

Weight[kg/km]

CF897.15.15.02.01CF897.25.15.02.01CF897.40.15.02.01





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Core identification Energy conductor: Cores black with white numerals, one coregreen-yellow.1. core: U / L1 / C / L+2. core: V / L2 3. core: W / L3 / D / L-


Outer jacket Low-adhesion mixture on the basis of PVC, adapted to suitthe requirements in energy chains®.Colour: Pastel orange (similar to RAL 2003)





UV-resistant Medium






PVC Power cable | CF886 for flexible load requirements PVC outer jacket shielded


23

CF886PVC 15 x d

CF886PVC 15 x d

New!







(4G1,5)C 9,5 86 132(4G2,5)C 10,5 141 196(4G4,0)C 12,0 205 276

Delivery program(1)



Copperindex[kg/km]

Weight[kg/km]

CF886.15.04CF886.25.04CF886.40.04





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Core identification Energy conductor: Cores black with white numerals, one coregreen-yellow.1. core: U / L1 / C / L+2. core: V / L2 3. core: W / L3 / D / L-


Outer jacket Low-adhesion mixture on the basis of iguPUR, adapted tosuit the requirements in energy chains®.Colour: Pastel orange (similar to RAL 2003)





UV-resistant Medium



Oil Oil-resistant





iguPUR Power cable | CF896 for flexible load requirements iguPUR outer jacket shielded oil-resistant


25

CF896iguPUR15 x d

CF896iguPUR15 x d

New!







(4G1,5)C 9,0 86 126(4G2,5)C 10,5 141 190(4G4,0)C 12,0 205 266

Delivery program(1)



Copperindex[kg/km]

Weight[kg/km]

CF896.15.04CF896.25.04CF896.40.04


plastics...

.eu...

.eu/24

ISO9001:2008Certified according to DIN ISO 9001:2008

igus® GmbH Spicher Straße 1a D-51147 CologneTel. +49-2203-9649-800 Fax [email protected] www.igus.eu

© 2013 igus® GmbH

.eu/...

/readychain

Online shopping – 24h! www.igus.eu/24

Chain – cable – guarantee!Ask for fully harnessed and preassembled ready chains®

– increase your cash-flow and profit immediately. The igus®

system guarantee also covers components delivered loose.www.readychain.eu

Ordering and deliveries weekdays from 7.00 am - 8.00 pm,Saturday from 8.00 am - 12.00 pm. No minimum orderquantities, no surcharges. 80,000 e-chain® productsavailable ex stock. Prompt delivery."Service around-the-clock".www.igus.eu Tel. +49-2203-9649-800 Fax -222

Subject to technical alterations! MAT 0072407.20 Stand 9.2013


eu-chainflex m 2013-09 - igus · eu-chainflex m 2013-09_eu-chainflex m 2013-09 11.09.13 18:31 seite...

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