eton america parts catalog · parts catalog parts and drawing are subject to change without notice....

Yukon II CXL-150

ETON America PARTS CATALOG

Parts and drawing are subject to change without notice. ETON America reserves the right to substitute parts that have engineering changes that can alter the appearance of the part but performs the same function as the original parts. ETON America can not be held liable for errors or typographical errors in this publication.

Copyright ©2008-2009 ETON America, all rights reserved.

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Yukon II CXL-150

Figure No. Content Reference

Table of Contents

Crankcase and Starter Spindle01Crankshaft, Cylinder Piston and Cam Chain02Starter Motor, Starter Clutch and Oil Pump03Crankcase (RH) and A/C Generator04Head, Head Cover, Camshaft, Valves05Fan Cover and Engine Shroud06C.V.T. Driven Pulley07Transmission08Gear Shift and Safety Neutral Switch09Carburetor, Throttle Cable and Air Filter10Carburetor, Throttle Cable11Engine Oil Cooler12Engine13Exhaust System (Type SA)14Frame15Fenders, Body Trim and Seat16A-Arms and Swing Arm17Fuel Tank19Suspension20Front and Rear Tires and Wheels21Front Brakes23Rear Hydraulic Disc Brake24Handle Bar and Levers25Utility Racks, Foot Rest and Bumpers26Rear Drive Axle, Chain and Skip Plates27Steering28Electrical Parts29Accessories30Light Duty Hitch Kit31Heavy Duty Hitch Kit32


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Yukon II CXL-150

Fig Ref Description Item No.QtyReq

Crankcase and Starter Spindle

1-1 1Crankcase (LH) 8001011-2 1Radial Ball Bearing (6203) 7503891-3 1Radial Ball Bearing (6202) 7503881-4 1Radial Ball Bearing (6204) 6501111-5 1Drive Shaft 8001031-5 1Drive Shaft 8123251-6 1Oil Seal (M20x32x6) 8002791-7 1Circle-Clip #20 6502231-8 1O-Ring (9x24) 8004701-9 1Radial Ball Bearing (6200LU) 8001061-10 4Engine Mount Bushing 8001071-11 1Engine Mount Spacer (Front) 8001081-12 2Dowel Pin (8x14) 8001091-13 2Stud Bolt (M8x210) 8001101-14 2Stud Bolt (M8x200) 8001111-15 1Crankcase (RH) 8001121-16 2Flange Bolt (M6x50) 8001131-17 1Oil Seal (LH) [19.8x30x5R] 8128111-18 1O-Ring (107x2) 8001161-19 2O-Ring (6x1.7) 8001171-20 1Crankcase Plate (LH) 8001181-21 2Flange Bolt (M6x20) 6501431-22 2Flat Washer (M12x20x2) 8001211-23 2Flange Bolt (M12x15) 8004911-24 1Flange Bolt (M14x20) 8001231-25 1Flat Washer (M14x21x1) 800124

Page 1 of 35Rev 3.0.0 6/2/2009Copyright ©2008-2009 ETON America, all rights reserved.

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Yukon II CXL-150


Crankcase and Starter Spindle

1-26 1Fixed Catch Spring 8001251-27 1Ball Bearing 8001261-28 1Breather Tube Connector 8001271-29 1Crankcase Drain Tube 8001281-30 1Crankcase Gasket (RH) 8001291-31 1Flat Washer (M10x15x1) 8002161-32 1Neutral Switch Assembly 8001301-33 2Dowel Pin (M10x14) 6501581-34 1Crankcase Cover (LH) 8001351-35 1Crankcase Cover Gasket (LH) 8001361-36 7Bolt (M6x40) 8004771-37 1Bolt (M6x40) 8004771-38-1 1Kick Starter Spindle 8005351-38-2 1Kick Starter Torsion Spring 8005361-38-3 1Kick Starter Spindle Bushing 8005371-38-4 1O-Ring (13.8 x 2.4) 8100031-39 1Flat Washer (M15x20x2) 8001431-40 1Circle-Clip (14mm) 8001441-41 1Starter Idler Gear 8001451-42 1Flat Washer (M11x18x1) 8102401-43 1Kick Starter Arm 8001331-44 1Flange Bolt (M6x35) 8004741-45 1Flat Washer (M6x16x1) 8001401-46 1Flange Bolt SH (M6x12) 8001411-47 1Breather Tube Connector 8001421-48 1Breather Tube 800146


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Yukon II CXL-150


Crankshaft Cylinder Piston and Cam Chain

2-1 1Crankshaft 150cc 8001472-1-1 1Wood-Ruff Key (M25x14x4) 8001482-2 2Piston Pin Circle-Clip 8001492-3 1Piston Wrist Pin 150cc 8001502-4 1Piston (150cc) 8123322-5 1Piston Ring (Set of 5) 150cc 8001522-6 2Dowel Pin (M10x14) 6501582-7 1Cylinder Base Gasket 8001562-8 1Cylinder 150cc 8001572-9 1Flange Bolt (M6x12) 8004902-10 1Flat Washer (M6x10x1) 8001592-11 1Cam Chain Guide Pin 8001602-12 1Cam Chain Guide A 8001622-13 1Cam Chain Guide B 8001632-14 1Cam Chain 8001642-15 1Pan Head Bolt (M6x6) 8001612-16 2Flange Bolt (M6x20) 6501432-17 1O-Ring (M1.5x9.5) 8001532-18 1Cam Chain Tentioner 8001542-19 1Cam ChainTentioner Gasket 800155


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Yukon II CXL-150


Starter Motor Starter Clutch and Oil Pump

3-1 1Oil Pump 150cc 8001653-2 2Pan Head Bolt (M6x30) 8001723-3 1Oil Pump Drive Sprocket 8001733-4 1Flange Nut (M6x11) 8004803-5 1Oil Pump Chain 8001743-6 1Oil Separator 8001753-7 2Flange Bolt SH (M6x12) 8001413-8 1Starter Motor 8001763-8-1 1O-Ring (24.4x3.1) 8114733-8-2 1Comutator Brushes 8114743-9 2Flange Bolt (M6x16) 8004753-10 1Starter Reduction Gear Shaft 8001713-11 1Starter Reduction Gear 8001703-12 1Lock Nut (M22x30) 8001663-13 1Outer Starter Clutch 8001693-13-1 1Needle Bearing 8114753-13-2 1Lock Pin 8112123-14 1Starting Clutch Gear 8001683-15 1Flat Washer (M22x31x2) 800167


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Yukon II CXL-150


Crankcase RH and AC Generator

4-1 2Dowel Pin (8x14) 8001094-2 1Oil Seal (RH) [19.8x30x5L] 8128624-3 1Crankcase Cover Gasket (RH) 8001784-4 1Crankcase Cover (RH) 8004764-5 1Oil Level Gauge & O-Ring 8001804-5-1 1Oil Level Gauge 8114764-5-2 1O-Ring Seal (18x3.5) 8114774-6 1Oil Filter Screen 8001824-7 1Oil Filter Screen Spring 8001834-8 1Crankcase Drain Plug & O-Ring 8001844-8-1 1Crankcase Drain Plug 8114784-8-2 1O-Ring Seal 8114794-9 1AC Generator Clamp 8001864-10 1Bolt (M6x40) 8004774-11 2Flange Blot (M6x110) 8004784-12 1Flange Bolt SH (M6x100) 7003264-13 1Flange Bolt (M6x32) 7003254-14 4Flange Bolt (M6x95) 8004794-15 1AC Generator (8 Pole) 8111614-16 1Flywheel (8 Pole) 8113844-17 2Flange Bolt (M6x20) 6501434-18 2Bolt & Washer (M5x14) 8001944-19 1Flat Washer (M13x25x2)) 6505094-20 1Flange Nut (M12x22) 6505104-21 1Cooling Fan 8001814-22 4Flange Bolt SH (M6x18) 800119

Page 5 of 37Rev 3.0.0 9/1/2010 ©2008-2009 US ServTec LLC. all rights reserved.

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Yukon II CXL-150


Crankcase RH and AC Generator

4-23 1Flywheel Puller Tool 814120


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Yukon II CXL-150


Head, Head Cover Camshaft, Valves

5-1 2Dowel Pin (M10x14) 6501585-2 1Cylinder Head Gasket 150cc 8001955-3 1Cylinder Head 150cc 8001985-3-2 1Exhaust Valve 8001965-3-3 1Intake Valve 8001975-3-4 2Stub Bolt No:003 (M6x27) 8102415-3-5 2Stud Bolt (M6x50) 8002025-3-6 1Spark Plug (C7HSA) 8001995-3-7 2Valve Spring Retainer 8002055-3-8 2Valve Spring Retainer Washer 8002065-3-9 2Inner-Valve Spring 8002075-3-10 2Outer-Valve Spring 8002085-3-11 2Outer-Valve Spring Seat 8002095-3-12 2Valve Stem Seal 8002105-4 2Tappet Adjusting Screw 8004815-5 2Valve Rocker Arm 8002145-6 1Intake-Rocker Arm Shaft 8002155-7 2Flange Bolt SH (M6x100) 7003265-8 1Exhaust Rocker Arm Shaft 8004825-9 1Carburetor Insulator Gasket 8002035-10 1Carburetor Insulator 8002045-11 1Intake Manifold & Clamp 8002235-11-1 1Intake Manifold Clamp 8114805-11-2 1O-Ring 8114815-11-3 1Intake Manifold 8115245-12 2Flange Nut (M6x11) 800480


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Yukon II CXL-150


Head, Head Cover Camshaft, Valves

5-13 4Flat Washer (M8x16x2) 8002175-14 4Flange Nut (M8x15) 7003055-15 1Cam Shaft Holder 8002195-16 1Rocker Arm Cover 8002205-16-1 1Rocker Arm Cover Gasket 8114565-16-2 1Breather Tube Connector 8114825-17 4Flange Bolt SH (M6x25) 8004885-18 1Limiter Plate 8002225-20 1Cam Shaft (Complete) 8002115-21 1Nut (No 007) 800212


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Yukon II CXL-150


Fan Cover and Engine Shroud

6-1 1Lower Shroud 8002246-2 1Upper Shroud 8004846-3 3Fan Cover 8100046-3-1 1Fan Cover Plug (B) 8100056-3-2 1Fan Cover Plug (B) 8100056-3-3 1Carburetor Cooling Duct 8114656-3-4 1Oil Cap Label 8004866-4 2Self Tapping Screw (M5x12) 8004876-5 2Pan Head Bolt (M5x25) 8002216-6 1Carburetor Drain Tube Clamp 8002416-7 3Flange Bolt SH (M6x25) 8004886-8 1Lower Shroud Seal 8114836-9 1Uper Shroud Seal 8114846-10 1Breather Tube Clamp 8114856-11 1Cam Chain Access Cap 811486


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Yukon II CXL-150


CVT Driven Pulley

7-1 2Flange Nut (M12x22) 6505107-2 1Driven Pulley 8111967.2-1 1Drive Face Spring 8114877-2-2 1Drive Clutch Drum 8114887-2-3 1Drive Clutch Assembly 8114897-3 1Drive Belt (743x20x30) 8002667-4 1Friction Disc 8111597-5 1Flat Washer (M15x24x2) 8114577-6 1Drive Face 8002677-7 1Drive Face Boss 8002687-8 1Movable Drive Face 8002697-8-1 1Clutch Rollers 15g (Set 6) 8114907-8-2 1Slide Retainer Clips (Set 3) 8114917-9 1Kick Starter Ratchet 8002427-10 1Flat Washer (M15x25x1) 810242


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Yukon II CXL-150


Transmission

8-1 1Transmission Cover 8004898-2 1Final Drive Shaft 8002778-3 1Needle Bearing (M30x42x17) 8002788-4 1Oil Seal (30x40x5) 8002708-5 1Radial Ball Bearing (6205LLU) 8002808-6 1Flat Washer (M25x33x1) 8002818-7 1Circle-Clip (25mm) 8002828-8 1Circle-Clip (52mm) 8002838-9 1Drive Sprocket (520x12T) 8002848-10 1Locking Plate - A2 8002858-11 2Bolt (M6x10) 8115328-12* 1Counter Shaft 8002868-12* 1Counter Shaft 8123248-13 1Radial Ball Bearing (6302) 8002898-14* 1Gear Shift Shaft 8002908-15 1Radial Ball Bearing (6204) 6501118-16 1Shift Fork 8003028-17 1Shift Fork Guide Shaft 8003038-18 1Gear Shift Drum 8003048-19 1Gear Shift Spindle 8003098-20 2Dowel Pin (M10x14) 6501588-21 2Circle E Clip 8114928-22 1Transmission Cover Gasket 800312


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Yukon II CXL-150


Gear Shift and Safety Neutral Switch

9-1 1Shifting Lever & Handle 8003139-2 2PanHead Screw w/Washer (M5x16)8004939-3 1Transmission Cover Gasket 8003129-4 1Ignition Coil Wire Clamp 8004949-5 1Shifting Lever Notch Plate 8003149-6 1Shift Lever Bracket 8003159-7 2Flat Washer (M10x13x1) 8003169-8 1Shift Rod Spring 8003179-9 1Cotter Pin 8003189-10 1Shift Rod Spring Pin 8003199-11 1Flange Bolt SH (M6x25) 8003399-12 1Oil Seal (M14x28x7) 8003209-13 2Flange Bolt (M6x12) 8004909-14 1Flange Bolt (M12x15) 8004919-15 1Flat Washer (M12x20x2) 8001219-16 1Transmission Plank Spring 8003229-17 1Transmission Plank 8003239-18 1Flange Bolt (M6x11) 8102439-19 10Flange Bolt (M6x40) 8004929-20 2Case Bushing (40mm) 8003249-21 2Engine Mount Bushing 8001079-22 1Safety Neutral Switch 8003269-23 1Transmission Cover 8004899-24 1Shift Lever Handle (Yukon 150)8115429-25 1Pan Head Bolt (M6x20) 811494


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Yukon II CXL-150


Air Filter and Fuel Recovery system

10-1 1Air Cleaner Assembly 80032810-1-1 1Paper Air Filter Element 80033310-1-2 2Air Filter Case Seals 81145810-1-3 1Air Duct Clamp 81149510-1-4 4Self Tapping Screw (M5x20) 81149610-1-5 2Self Tapping Screw (M5x32) 81149710-2 1Gas Waste Recovery Linkage 81042110-3 2Flange Bolt SH (M6x25) 800339


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Yukon II CXL-150


Carburetor and Throttle Cable

11-1 1Carburetor (Elec Choke 150cc) 80034011-1 1Carburetor (Mnl Choke 150cc) 81138111-1-1 1Electric Choke 150cc 81059211-1-2 1Manual Choke 150cc 81138211-1-3 1O-Ring Seal 81442511-1-5 1Vacuum Piston (Winged Shaft) 81153611-1-6 1Carburetor Drain Bolt (150cc) 80055111-1-7 1Jet Needle Guide 81040211-1-8 1Float Pin (150cc) 81449311-2 1Throttle Cable 80055011-3 1Carb Kit (150cc) 810420 11-3-1 1Carburetor Float (150cc) 800553 11-3-2 1Jet Needle (*SG5A) 811535 11-3-3 1Air Adjustment Bolt 812337 11-3-4 1Bowl Gasket 810404 11-3-5 1A.C.V. Spring 812335 11-3-6 1A.C.V. Diaphragm 812336 11-3-7 1Main Jet Atomizer 810401 11-3-8 1Main Jet #112 812414 11-3-9 1Pilot Jet (*35) 810400 11-3-11 1Float Valve Needle 810403 11-3-12 1Jet Needle Guide 81040211-4 1Choke Cable 150cc 81138311-5 1Manual Choke Kit 150cc 81134811-NP 1Main Jet (#104) 81040711-NP 1Main Jet (#108) 811499


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Yukon II CXL-150


Carburetor and Throttle Cable

11-NP 1Pilot Jet (*38) 810423


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Yukon II CXL-150


Engine Oil Cooler

12-1 1Oil Cooler & Hoses 81015912-1-1 1Oil Cooler Unit 80034512-1-2 1Oil Inlet Hose 81015712-1-3 1Oil Outlet Hose 81015812-1-4 2Oil Bypass Bolt 80034912-1-5 4Oil Bypass Joint Seal Washer 80035012-2 2Oil Bypass Bolt 80034912-3 4Oil Bypass Joint Seal Washer 800350


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Yukon II CXL-150


Engine

13-1 1Engine 150cc 81001013-2 1Inlet Tube CVT 80035313-3 1Exhaust Tube CVT 80035413-4 1Air Cleaner Case Duct 80035513-5 1Wire Zip Ties 65045113-6 2Engine Rubber Plug 80049713-7 1Air Cleaner Assembly 800328


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Yukon II CXL-150


Exhaust System Type SA

14-01 1Exhaust Muffler Type (SA) 81115814-01-01 1Drive Chain Guard 81145914-01-02 2Locking Plate 80050014-01-03 1Exhaust Heat Shield 81146014-01-04 4Allen Bolt & Washer (M5x45) 81146114-01-05 1Spark Arrestor Screen 81146214-01-06 1Spark Arrestor Bolt (M6x12) 81146314-07 1Exhaust Muffler Gasket 80020014-02 1Bolt & Washer (M8x20) 80035214-05 1Locking Flange Nut (M8x18) 65027914-03 1Flange Bolt (M8 X 36) 65025614-04 2Flange Bolt (M8 X 36) 65025614-07 1Exhaust Muffler Gasket 80020014-32 1Exhaust Muffler Gasket 80020014-33 2Nut (M611X16) 80049814-34 1Bolt & Washer (M8x20) 80035214-35 1Flange Bolt (M8 X 36) 65025614-36 1Locking Flange Nut (M8x18) 65027914-37 1Exhaust Muffler 800358


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Yukon II CXL-150


Frame

15-1 1Yukon II Frame 81002515-4 3Engine Set Bolt (M10 X 115) 65025415-5 5Locking Flange Nut (M10x19) 65025515-7 4Flange Bolt (M6x80) 81001215-8 1Rubber Pad 80050215-9 1Grease Zerk 65028915-10 1Grease Zerk Cap 65029015-11 4Flat Washer (M6x10x1)) 80053215-12 1Engine Bracket (LH) 80053815-13 1Engine Bracket (RH) 80053915-14 2Button Cap Bolt (M10x50) 800361


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Yukon II CXL-150


Fenders Body Trim and Seat

16-1 1Front Fender (Silver) 80036216-1 1Front Fender (Green) 81010316-1 1Front Fender (Red) 81010016-1 1Front Fender (Blue) 81010116-1 1Front Fender (Metalic Blue) 80056416-1 1Front Fender (Camo) 81240716-2 1Center Trim Front (Black) 80036416-3 1Center Trim Rear (Black) 80036516-4 1Rear Fender (Silver) 80036616-4 1Rear Fender (Green) 81011216-4 1Rear Fender (Red) 81011016-4 1Rear Fender (Blue) 81011116-4 1Rear Fender (Metalic Blue) 80056516-4 1Rear Fender (Camo) 81241316-5 1Footrest (Plastic Cover - RH) 80036816-6 1Footrest (Plastic Cover - LH) 80036916-7 1Fender Flare (RH) 80037016-8 1Fender Flare (LH) 80037116-9 1Indicator Console (Yukon) 80037216-9-1 1Indicator light (Blue) 80054016-9-1 1Indicator light (Green) 80054116-9-1 1Indicator light (Red) 80054216-9-2 3Indicator Light Nut (M9x11) 61001216-10 1Indicator Console Front Panel 80050616-11 20Button Head Bolt (M6x18) 65094316-12 20Locking Flange Nut (M6x11) 800504


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Yukon II CXL-150


Fenders Body Trim and Seat

16-13 8Bolt & Washer (M6x20) 65090116-14 2Flange Bolt (M6x35) 80050516-15 2Plastic Fastener 80037416-16 2Pan Head Bolt & Washer (M6x20)65045416-17 2Spring Nut (M6) 80050716-18 1Warning Label 81337516-19 1Warning Label (Y16) 81117916-20 2Yukon II (CXL-150) Graphic 81012016-21 2Head Light Cover 81012116-22 1Self-Tapping Screw (M4x10) 80043316-23 3Self Tapping Screw (M4x16) 65072916-24 1Seat 80038816-25 1Seat Latch 80038916-26 1Flange Bolt (M6 X 12) 65027116-27 1Gear Shifting Warning Label 81024416-NP 1Yukon Graphics Kit 810901


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Yukon II CXL-150


A Arms and Swing Arm

17-1 1A-Arm (LH) 81023217-2 1A-Arm (RH) 81023317-3 8Suspension Arm Bushing 80038217-4 4Spacer 80038317-5 8Swing Arm Seal Cover 70023717-6 1Yukon Swing Arm 81012517-7 2Oil Containing Bushing (020) 65027317-8 1Spacer 80038517-9 2Swing Arm Seal Cover 65027517-10 1Bushing 80038617-11 1Flange Bolt (14x265mm) 80038717-12 1Locking Flange Nut (M14x25) 65027817-13 4Flange Bolt (M8 X 80) 65090517-14 4Locking Flange Nut (M10x19) 65025517-15 5Grease Zerk 65028917-16 5Grease Zerk Cap 650290


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Yukon II CXL-150


Fuel Tank

19-1 1Fuel Tank 80039019-2 1Fuel Filter & Lines 80000119-2-1 1Fuel Filter Element 80000219-3 1Breather Tube 65085319-4 1Fuel Tank Cap Seal 65086119-5 1Fuel Tank Cap 65086019-6 4Fuel Tank Mounting Pad 80039319-7 1Fuel Petcock (Vacuum) 81041919-7 1Fuel Petcock (Manual) 81255419-8 2Fuel Tank Mounting Spacer 80039519-9 2Fuel Tank Mounting Spacer 80039619-10 1Fuel Level Sending Unit 80039719-11 2Bolt & Washer (M6x25) 65094019-12 4Bolt & Washer (M5x16) 75030819-13 1Fuel Petcock Vacuum Line 80056319-14 13-way Joint (3.5) 80034419-15 1¼ X 3 ClrStone Fuel Filter 990017


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Yukon II CXL-150


Front and Rear Shock Absorbers

20-1 2Shock Absorber (Black) 81023620-2 1Rear Shock (Black) 81023720-3 6Pin Hole Bolt (M10 X 40) 65099720-4 2Hair Pin Cotter 75031920-5 4Cotter Pin (1/8 x 1) 650339


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Yukon II CXL-150


Front and Rear Tires and Wheels

21-1 2Front Tire (21 x 7-10) 81015021-2 2Front Wheel Rim (10x5.5 AT35) 81015221-3 2Front Brake Drum 81015321-3-1 8Stud Bolt (M10x38) 65084721-4 2Bearing (6003LU) 75038521-5 4Outer Oil Seal (24x35x7) 81015421-6 2Outer Spacer 81015521-7 2Inner Spacer 81015621-8 8Locking Flange Nut (M10x20) 65096121-9 2Flat Washer (M15x24x2) 80029121-10 2Castle Nut (M14x19) 80052521-11 2Cotter Pin 81108421-12 2Rubber Hub Cap 65084321-13 2Shaft Connecter 80040621-14 2Wheel Rim (8x8.0) 80051021-14 2Wheel Rim (10x10) '05 81116721-15 2Tire (22x10x8) 80050921-15 2Tire (22x10x10) '05 81117021-16 8Locking Flange Nut (M10x20) 65096121-17 2Flat Washer (M14x40x5)) 65036821-18 2Cotter Pin 81108421-20 2Castle Nut w/Flange (M14x30) 81153421-21 2Rubber Hub Cap 650353


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Yukon II CXL-150


Front Brakes

23-2 1Front Brake Panel (RH) 81016623-2 1Front Brake Panel (LH) 81016723-3 2Flange Nut (M6x11) 75037623-4 2Front Brake Shoes 81016023-5 2Front Brake Arm Cam 81016123-6 2Front Brake Wear Indicator 81016223-7 2Front Brake Arm 81016323-8 2Bolt (M6 X 30) 65039423-10 1Front Brake Cable (LH) 81019223-10 1Front Brake Cable (RH) 81150123-10-1 2Brake Cable Adj Nut & Cylinder810195


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Yukon II CXL-150


Rear Hydraulic Disc Brake

24-1 1Rear Axle Bearing Seat 81018024-1-1 1Warning Label (Drive chain) 80051424-2 1Spacer 80040924-3 2Bearing (6007Z) 80041024-4 1Oil Seal [43x62x12] 80041124-5 4Flange Bolt (M12x36) 81018224-6 1Rear Disc Brake Caliper 81018324-6-1 1Disc Brake Pads (2) 81018424-6-2 1Bleeder Valve & Cap (150CC) 81153824-6-3 1Caliper Retainer Clip 81146924-7 2Flange Bolt (M8x35) 65092724-8 1Rear Brake Rotor 61014424-9 1Disc Brake Rotor Mounting Seat81018524-10 3Allen Head Bolt (M10x20) 75029224-11 2Brake Hose Union Bolt 75031424-12 4Flat Washer (M10x12x1) 75030924-13 1Rear Hydraulic Brake Line 81018624-14 1Brake Line Clip 61014824-15 1Flange Bolt (M6 X 12) 65027124-16 1Oil Seal [48x62x7] 80042224-17 1Flat Washer (M13x25x5) 65040024-18 2Spring Washer (M8x14x2) 650424


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Yukon II CXL-150


Handle Bar Levers, Cabels and Brake Line

25-1 1Handlebar 81117525-2 1Front Brake Lever (RH) 61015425-2-1 1Lever, (only-RH) 61015125-2-2 1Throttle Lever (RH) 61015025-2-3 1Throttle Cover Assembly 81242525-2-4 1Pan Head Bolt (M5x14) 65013525-2-5 1Nut (M5x8) 81321325-3 1Brake Master Cylinder & Lever 81019025-3-1 1Brake Lever (LH) 81056125-3-2 1Brake Switch Assembly 61015225-3-3 1Master Cylinder Bottom Clamp 81241625-4 2Handlebar Grip 65041025-5 2Handlebar Clamp (Bottom) 65041125-6 1Handlebar Clamp Cap (LH) 65041225-7 1Handlebar Clamp Cap (RH) 65041325-8 4Socket Bolt (M6 X 25) 65055825-9 2Locking Flange Nut (M10x19) 65025525-10 1Front Brake Cable (LH) 81019225-10-1 1Brake Cable Adj Nut & Cylinder75000625-11 1Brake Hose Union Bolt M10x21 75031425-12 1Flat Washer (M10x12x1) 75030925-13 1Handlebar Pad Cover 81105525-13 1Handlebar Pad Cover (Black) 81384625-14 1Handlebar Pad 81105625-15 1Rear Hydraulic Brake Line 81018625-16-1 1Handlebar Switch 800454


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Yukon II CXL-150


Handle Bar Levers, Cabels and Brake Line

25-16-2 1Manual Choke Lever 811386


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Yukon II CXL-150


Utility Racks Foot Rest and Bumpers

26-1 2Footrest Support (LH) 80042826-2 8Bolt & Washer (M8x20) 80035226-3 4Locking Flange Nut (M8x13) 80056026-4 8Button Head Bolt (M6x17) 65027026-5 1Front Bumper (CXL) 81020526-6 1Rear Grab Bar 80042926-7 1Tail Light Holder 80043026-8 2Flange Bolt (M6 X 12) 65027126-9 2Flange Bolt (M8x40) 70027326-10 1Rear Rack (CXL) 81020626-11 1Front Rack (CXL) 81020426-12 12Button Head Bolt (M6x18) 65094326-13 2Rear Rack Collar 65075326-15 4Locking Flange Nut (M6x11) 80035926-16 2Rubber Washer (M8x15x2) 80051826-17 14Flange Bolt (M8 X 16) 65029426-18 4Spring Washer (M8x14x2) 65042426-19 1Front Rack Cover 81020026-19-1 2Front Reflector Graphic 65121526-19-2 4Foam Pad 81020226-19-3 2Rack Weight Warning Label 65097126-20 1Rear Rack Cover 81020126-20-1 2Rear Reflector Graphic 651216


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Yukon II CXL-150


Rear Drive Axle Chain and Skip Plates

27-1 1Drive Chain (O-Ring #520x78L) 81022027-2 1Drive Chain / Brake Skid Plate81022127-3 1Rear Axle 80043727-4 1Rear Sprocket 520x34T & Holder80043827-4-1 1Rear Sprocket Holder 65055427-4-2 1Rear Sprocket (520x34T) 81022327-4-3 4Stud Bolt (M10x25)) 65055227-4-4 4Locking Flange Nut (M10x19) 65025527-5 2Rear Axle Nut (M33x55x14) 80043927-6 1Chain Adjuster 65096627-7 7Flange Bolt (M8 X 16) 65029427-8 1Drive Chain Cover 80044027-9 1Master Link #520 (O-Ring) 81059327-10 1Rear Axle Nut Lock Plate 811554


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Yukon II CXL-150


Steering

28-1 1Steering Shaft 81013028-2 2Oil Liner 80044228-3 2O-Ring (w2.4xd14.8) 80044328-4 7Locking Flange Nut (M10x19) 65025528-5 7Cotter Pin (1/8 x 1) 65033928-6 1Steering Tie Rod (LH) 81023428-7 1Knuckle (LH) 81023128-7-1 1Grease Zerk 65028928-8 1Knuckle (RH) 81023028-8-1 1Grease Zerk 65028928-9 2Sleeve 65074428-10 4Steering Knuckle Dust Cap 80044628-11 2Pin Hole Bolt (M10 X 105) 65074128-12 2Grease Zerk Cap 65029028-13 2Oil Seal (M31x40x4) 80044728-14 2Steering Shaft Clamps 80044828-15 1Steering Shaft locking Plate 80044928-16 2Bolt (M8 X 60) 80042628-17 1Steering Shaft Cable Race 80052028-18 2Steering Collar 80045128-19 1Steering Tie Rod (RH) 810235


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Yukon II CXL-150


Electrical Parts

29-1 1Wiring Harness 81155329-1-1 1Fuse (10A) 81030029-2 1Positive Battery Terminal Cabl80052329-3 1Negative Cable 81358829-4 1Battery (WP9-BS) 80045329-5 1Foam Pad 65072329-6 1Battery Strap 65072129-7 1Ignition Key Switch (4wire) 65072029-8-1 1Handlebar Switch 80045429-8-2 1Manual Choke Lever 81138629-9 1Pan Head Bolt & Washer (M6x16)65045329-11 1Head Light Assembly 65110529-11-1 2Head Light Bulb (12v 20w) 65110629-12 1Wire Zip Ties 65045129-13 1Tool Pack 80045729-14 1Tool Kit Retainer Strap 65072729-15 1Horn 65097529-16 1Bolt (M5 X 24) 65038229-17 1Pan Head Bolt (M6x12) 65094629-18 1Nut (M8x15) 65004629-19 1C.D.I. Module 81023829-20 1Ignition Coil 80049629-21 1Rectifier 75017529-22 1P.T.C. Controller 80052829-23 1Starter Relay 80046529-24 1Light Control Module 800468


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Yukon II CXL-150


Electrical Parts

29-25 1Pan Head Bolt & Washer (M6x12)65039929-26 2Flat Washer (M6x10x1)) 80053229-27 2Nut (M6x10) 75033429-28 2Bolt (M5x19) 75029929-29 1Head Light Wire Harness 65110729-30 1Spring Washer (M8x14x2) 65042429-31 1Tail Light 80045629-31-1 1Pan Head Bolt (M6x10) 75039529-31-2 1Tail/Brake Light 12Vx21/5w 61003129-31-3 1Tail Light Lens 80054929-32 1Auxiliary Power Outlet 81116229-33 1Pan Head Bolt (M3x8) 81138529-34 1Backup Safety Horn 81010229-35 1Head Light Yukon YXL-150 80045529-36 2Headlight Bulb (12v18/18w) 75000229-37 3Self-Tapping Screw (M4x10) 80043329-38 1Head Light Holder (Dual Bulb) 810418


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Yukon II CXL-150


Accessories and Manuals

30-1 1Owner's Manual Yukon 80045830-2 1Tire Pressure Gage 80052930-3 1Blank Key (Left Cut) 61000930-4 1Blank Key (RH Cut) 81000930-5 1Tool Pack 80045730-6 1Tool Kit Retainer Strap 65072730-7 1Auxiliary Power Outlet 81116230-9 1Hitch Ball 1-7/8" (M47.3) 81206730-9 1Hitch Ball 2" (M49.75) 812068


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Yukon II CXL-150


Light Duty Hitch Kit

31-1 1Light Duty Hitch Kit 150cc 81119731-1-1 1Light Duty Hitch Plate 81119831-1-3 1Warning Label (Max Weight) 81118231-1-4 2Flange Bolt (M12x40) 80051331-1-5 2Flange Bolt (M10x30) 65091131-1-6 2Locking Flange Nut (M10x19) 650255


ETON America, LLC

Bulletin No: Date:

0022 10/06/03 Yukon & Yukon II Transmission Gear Upgrade

Page 16

Service Bulletin

Figure 3

Figure 2

Figure 1

Yukon & Yukon II Upgrade ETON America has improved the Yukon & Yukon II Shift shaft , drive shaft and counter shaft assemblies The new Shift Shaft assembly primary drive gear has been increased in size and tooth count. We have also added a retainer clip to the shaft along with the pressed collar to insure proper alignment. The drive shaft and counter shaft have been geared to match the new shift shaft assembly. When replacing any of these parts on CXL-150 with a VIN number less than RFZFJB...3A010360 or any YXL-150, all three parts MUST be replaced. Part Numbers are: Shift Shaft Assembly 800290 Drive Shaft 800103 Counter Shaft 800286


eton america parts catalog · parts catalog parts and drawing are subject to change without notice....

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