ethernet cpu module & power module series 9441 and 9444exim.by/stahl/i9441_9444.pdf · ethernet...

Ethernet CPU Module & Power Module Series 9441 and 9444

1S-BA-9441-02-en-27/05/2009

IS1 CPU & Power Modules

169128 / 944160310050www.stahl.de Operating Instructions for the IS1 system

06457E00Ethernet CPU Module & Power Module Series 9441 and 9444

● Fieldbus connection Industrial Ethernet Modbus TCP with 100 MBit/s● Redundant Ethernet connection is possible● Explosion-protected, optical inherently safe fibre optic cable, „Ex op is“● Integrated Ex i power supply for up to 8 I/O modules● Configuration and diagnosis via Ethernet and DTM● LCD display to indicate diagnosis data and determine IP addresses● Live modules can be replaced in Zone 1 (hot swap)

Zones

0 1 2 20 21 22

Ex i interface X X X X

Installation in X X X X

General InformationManufacturerR. STAHL Schaltgeräte GmbHAm Bahnhof 3074638 Waldenburg, Germany

Telephone: +49 7942 943-0Fax: +49 7942 943-4333Internet: www.stahl.deService&Support: [email protected] Information on the ModuleFurther information on the module you will find✗ in the automation catalogue (168465 / 00 006 54 78 0) or✗ on the internet at www.stahl-automation.com.de

Symbols

Safety InstructionsThe most important safety instructions are summarised in this section. They supplement the corresponding regulations which the personnel in charge must study. When working in hazardous areas, safety of the personnel and plant depends on complying with all relevant safety regulations. Assembly and maintenance staff working on installations therefore have particular responsibility. A precise knowledge of the applicable standards and regulations is required.

✗ the national safety, accident prevention, assembly and installation regulations (e.g. IEC/EN 60079-14)

✗ generally recognised technical rules✗ safety instructions and information of this document,

characteristic values of the type labels and instruction plates✗ electrical data and special conditions for safe application

specified in the EC prototype test certificate KEMA 08ATEX0155 X. They also apply accordingly to IECEx certification

✗ that any damage may render explosion protection null and void.

✗ that the CPU & power modules are also approved for use in hazardous areas of zones 1, 21 and 22 if they are fitted into a stainless steel enclosure which meets the requirements of

a recognised type of protection according to IEC/EN 60079-0 (e.g. R. STAHL 8126).

✗ that for use in areas with dust explosion hazards it is necessary to ensure that there is no explosive dust-air mixture before opening the enclosure.

✗ that before operating in the inside of the enclosure it is necessary to ensure that no electrostatic discharge is going to occur. Therefore, before operating in the inside of the enclosure touch it in order to let possible electrostatic energy discharge.

✗ that all connections may be operated only with components approved by R. STAHL Schaltgeräte GmbH for the corresponding connection.

✗ that for installation into an enclosure permitted ambient temperatures of all installed enclosures must not be exceeded. Additionally to temperature rise in the enclosure through installed devices also consider the temperature rise due to external influences, for example due to solar radiation.

✗ that during operation in hazardous areas the DIN-rail of the BusRail must be connected to the equipotential bonding of the hazardous area!

✗ that the live pig tail of the socket in Zone 1 must not be connected or disconnected!

✗ that the pig tail of the socket must be fitted with a suitable bend protection and strain relief.

✗ that the free cable ends of the pig tail must be connected in a suitable certified terminal compartment.

✗ that the CPU & power module can be connected or removed during operation. The socket of removed modules has the type of protection IP30.

✗ that the CPU module, Power module and the socket are to be cleaned only with a damp cloth.

Use the component in accordance with its designated use and for its intended purpose only (see chapter "Function/Characteristics"). Incorrect and impermissible use or non-compliance with this document invalidates our warranty provision.No modifications or alterations to the components, impairing their explosion protection, are permitted. The components are to be fitted only if they are undamaged and clean.

Attention!This symbol marks notes whose non-observance will endanger your health or functioning of the device.

NoteThis symbol marks important additional information, tips and recommendations.

As the user, please note:

IS1 CPU & Power ModulesEthernet CPU Module & Power Module Series 9441 and 9444

2 S-BA-9441-02-en-27/05/2009169128 / 944160310050www.stahl.de Operating Instructions for the IS1 system

Function/CharacteristicsThe CPU module (CPU) functions as a gateway between the internal bus of a IS1 field station and the explosion-protected (Ex op is) Ethernet Modbus TCP.The Power Module (PM) has a power supply unit for intrinsically safe power supply of the CPU module and up to 8 I/O modules incl. the connected field devices.The supply and communication of the I/O modules is carried out via the BusRail.The electronics is flameproof encapsulated and connected to the socket by means of plug connections Ex d and Ex i.Use of a special mechanism allows both the CPU module (intrinsically safe supply) and the Power module to be replaced during operation in Zone 1.

ComponentsOverviewSocket 9492:

11964E00

LCD-display with a key field (7):

12329E00

Power Module 9444 and CPU Module 9441:

11965E00

LC-bushing for fibre optic cable connection (13):

12331E00

Connecting cable for the power supply (8):1 Slot for the vertical BusRail connection (X6)

2 reserved

3 Slot for the CPU module

4 Slot for the Power module

5 Slot for the horizontal BusRail connection (X5)

6 Assembly bore holes (4x)

7 LCD-display with a key field

8 Connecting cable for the power supply 24 V DC

(1)

(2)

(3)

(4)

(5)

(6)

(7)

(8)

Esc

CPU 0-0: IpAdr

192.23.121.7LCD

9 Power Module 9444

10 LED„PWR IN“ (green)„PWR OUT“ (green)

external power supply i.O./n.i.O.

Power Module output i.O./n.i.O.(Description of the LED indications see „LED Indications and Troubleshooting, page 13)

11 CPU Module

12 LED„LINK“ (green)„RUN“ (green)„ERR“ (red)

Status Ethernet

Operation CPU i.O.Operation CPU, IOM n.i.O.(Description of the LED indications see „LED Indications and Troubleshooting, page 13)

13 LC-bushing for fibre optic cable connection

Connection

„A“ TX

„B“ RX

Wire designation Connection

1 Supply voltage „+ 24 V“

2 Supply voltage „GND“

(9)

(10)

(11)

(12)

(13)

A

B


3S-BA-9441-02-en-27/05/2009 169128 / 944160310050www.stahl.de Operating Instructions for the IS1 system

Engineering

✗ The module is intended for IS 1 field stations and can be installed in hazardous areas of Zone 1/Division 1, Zone 2/Division 2, Zone 21 or Zone 22.

✗ Operation of the module is permitted only in vertical position:assembly direction top

12332E00

✗ For installation in hazardous areas the module must be installed into an enclosure that meets all the requirements of a recognised type of protection according to IEC/EN 60079-0 (e.g. R. STAHL Type 8126).

✗ All connections can be operated only with components approved by R. STAHL Schaltgeräte GmbH for the corresponding connection.

✗ Air circulation around the CPU and Power module must not be hindered by additional fitted components!The distance between the CPU & power module and enclosure must be minimum 20 mm!

✗ The socket and the DIN-rail of the BusRail should be screwed down directly to a mounting plate at least 2 mm thick without using any distance sleeves. The mounting plate must be fastened in such a way that allows maximum bending of2 mm over the length of 500 mm during vibration stress.

Assembly and Installation

Socket Assembly

12333E00

• Fasten the socket with 4 screws M5 on the mounting plate (tightening torque: 2.6 Nm).

The national installation instructions (e.g. IEC/EN 60079-14) must be observed.Intrinsically-safe and non-intrinsically safe circuits must not be used in a common cable duct!Ensure that there is a distance of at least 50 mm between connection facilities of intrinsically-safe and non-intrinsically safe circuits!


Connect or disconnect the power supply (8) connecting cable only if it's de-energised!

Operation of the module is permitted only in the following assembly position:Socket - vertically, LCD display - bottom.The socket must be assembled on an even surface, for example on a mounting plate.Further installation conditions see chapter "Layout and Design" and "Technical Data".

BusRail

BusR

ail

51,5 32,5

102,5

102,5

M5

62,562,5

14

02

45



Assembly/Replacement of Power Module and CPU Module

12334E00

To assemble the Power module:• Move the red slider (14) into position "1".• Insert the Power module (9) vertically into the slot until it

engages.• Tighten the mounting screws of the module by means of a

screwdriver (torx, size 3) (tightening torque: 2.6 Nm).To replace the Power module:• Loosen the mounting screws of the module by means of a

screwdriver (torx, size 3).• Move the red slider (14) into position "2" and pull the Power

module out of the socket up to the intermediate position.• Move the red slider (14) into position "3" and pull the Power

module vertically out of the socket.To assemble the CPU module:• Insert the CPU Module (11) vertically into the slot of the

socket.• Tighten the mounting screws of the module by means of a

screwdriver (torx, size 3) (tightening torque: 2.6 Nm).To replace the CPU module:• Pull out the plug of the fibre optic cable at the bushing.• Loosen the mounting screws of the module by means of a

screwdriver (torx, size 3).• Pull the CPU module vertically out of the socket.• Insert the new CPU module vertically into the slot of the

socket.• Tighten the mounting screws of the module by means of a

screwdriver (torx, size 3) (tightening torque: 2.6 Nm).• Insert the plug of the fibre optic cable at the bushing.

BusRail Assembly

To assemble the BusRail directly:

12335E00

• Slacken the terminal screw (15) of the terminal (X5 or X6) and remove the terminal cover (16).

12336E00

• Insert the DIN-rail (17) into the terminal (X5 or X6) and screw down to the mounting plate (tightening torque: 2.6 Nm).

• Place the BusRail part (18) into the DIN-rail and carefully push it to the terminal.

Do not damage the fibre optic cable of the CPU Module!

Replacement of live Power module and CPU module is also permitted in Zone 1 (hot swap).

(9)

(11)

(12)

(14)

(8)

For assembly in hazardous areas or operation with explosion-protected equipment the DIN-rail must be connected to the equipotential bonding of the explosion-protected area.The end of a BusRail segment must terminated by a BusRail-termination, BusRail extension of type 9494/A1-E0 or BusRail extension of type 9494/L1-V.

The BusRail can be connected either to terminal X5 or to terminal X6.Parallel operation of the BusRail at terminals X5 and X6 is not possible.Connection of the BusRail can be carried out either directly or by means of a connecting cable (type 9494/L1-V).For direct BusRail connection to the socket both BusRail 9494/S1-M4 (4 modules) and BusRail 9494/S1-B2 (2 modules) can be used.Further information on BusRail assembly see Operating Instructions of the BusRail.

(16) (15)

(16)

(15)

(17) (18) (19) (20)(19)



• Clip the earthing clamp (19) onto the DIN-rail.• Place the I/O-module at the first slot in order to control the

position of the BusRail towards the socket. The BusRail has engaged correctly if the I/O module rests directly on the socket.

• If necessary, loosen the earthing clamps (19), adjust the BusRail position and clip the earthing clamps again onto the DIN-rail.

• Tighten the terminal screw (15) of the terminal (X5 or X6) (tightening torque 2 Nm).

• Assemble the BusRail termination (20) at the end of the BusRail part.

BusRail Assembly via Connecting Cable (Type 9494/L1-V):

12335E00

• Slacken the terminal screw (15) of the terminal (X5 or X6) and remove the terminal cover (16).

12337E00

• Insert the DIN-rail part (21) into the terminal (X5 or X6) and screw down to the mounting plate (tightening torque: 2.6 Nm).

• Place the termination beginning (22) of the connecting cable onto the DIN-rail and carefully push to the terminal.

• Tighten the terminal screw (23) (tightening torque: 2 Nm).• Tighten the terminal screw (15) of the terminal (X5 or X6)

(tightening torque: 2 Nm).• Connect the termination end (25) of connecting cable to the

BusRail (26).• Tighten the terminal screw (24) (tightening torque: 2 Nm).

Connection of the CPU & Power Module

Connecting fibre optic cable:

12331E00

• Remove protective cover of the plug and bushing.• Insert the plug of the fibre optic cable into the bushing so that

it engages.• Lay the fibre optic cables in such a way that minimum

bending radii (< 30 mm static, < 60 mm dynamic) are reached and it is protected against tensile strain and abrasion.

Power Supply Connection:

• Connect the connecting cable of the socket according to the following table:

• Lay the connecting cable in such a way that it is protected against tensile strain and abrasion.

(16) (15)

(16)

(15)

(21)

(22)

(23)

(24)

(25)

(26)


Connect or disconnect the power supply (8) connecting cable only if it's de-energised!

Protective caps of the LC-connector and LC-bushing can be removed only directly before removing the plug in order to avoid soiling of the fibre endings!

In case of installation in Zone 1 / 2 connecting cable can be connected only to the Ex e terminals according to IEC/EN 60079-7.Observe connection instructions of the terminal manufacturer.

Wire designation Connection

1 Supply voltage „+ 24 V“

2 Supply voltage „GND“

A

B



Parameterisation and Commissioning

Overview of Levels

12341E00

Parameterisation and commissioning of the CPU is carried out using the IS1 DeviceDTM.The buttons in the socket can be used on the display - to indicate diagnosis data of the CPU module,- to define the communication address of the CPU module and- indicate data of the CPU Module and I/O-modules installed on the BusRail.

Changes of the IP address and subnet mask can lead to communication loss via Ethernet.Changes of communication addresses have an immediate effect on system behaviour and can lead to system malfunction.Changes of communication addresses can be carried out only by qualified and authorised service personnel.

IS1EthernetCPU

R.

STAHL,Germany

Modbus

TCP

20-01

(00-28)

Oct13

2008

13:01:05

CPU0-0:IpAdr

192.23.121.7

CPU0-0:SubNet

255.255.248.0

CPU0-0:

primary

9441/12-00-00

slot

1:

DOM

9475/12-08-51

CPU0-1:

---

-

CPU0-0:Status

QuitDataExch

CPU0-0:Protocol

Modbus

TCP

CPU0-0:Revision

FW

20-01,HW!A"

CPU0-0:SNR

123456-6789

CPU0-0:Address

<>

�

CPU0-0:SWITCH

<>

�

CPU0-0:SAVEDIAG

<>

�

CPU0-0:EXPERT

<>

�

SLOT

8:

AOM

9465/12-08-11

CPU0-0:Port

S:50000

H:

50001

Sta

rtU

pS

yste

mLevel

Module

Level

Info

rmation/

Serv

ice

Level

!esca

pe

"

!ente

r"

!dw

n"

!up

"CPU0-0:PASSWORD

##

##

CPU0-0:Format

<>

�

CPU0-0:Simulate

<>

�

Advanced

Level

CPU0-0:Gateway

192.23.121.100

SLOT

8:

AOM

module

OK/mode:0

CPU0-0:MacAdr

001DF7:00:00:02

CPU

0-0:

Service

5



StartUpAfter connecting the power supply the CPU & power module boots.After completing successfully the booting process LCD indication switches to the system level.

LCD indication with a key field: Keyboard assignment

System LevelCurrent communication addresses of the CPU & power module are indicated on the system level.Press the "up" or "down" button to switch between the following indications:

Module LevelThe modules on the BusRail are displayed on the module level.The socket has the slot address 0, the I/O modules start from the slot number 1.All plugged-in modules are identified regardless of whether they are configured or not.

Information/Service LevelDetailed information on the module can be displayed on the Information/Service level, communication addresses of the CPU & power module can be changed on this level as well (see "Indication of module-specific data").Advanced level

LCD Indication Indication/Function

12296E00

Name and manufacturer of the module

12298E00

Type of coupling, firmware version and version of the boot software

12297E00

Issue date of the firmware

Button Designation Function

ESC „esc“ switches from current into the next higher menu level

„dwn“ switches within one menu level to different submenusdecrements the entered numerical value

„up“ switches within one menu level to different submenusincrements the entered numerical value

„enter“ switches from current to the next lower menu levelswitches to the subordinate submenuassumes modified parameters


12299E00

IP address

122300E00

Subnet mask

12473E00

Default Gateway

122301E00

MAC address

12527E00

Port numbers for ServiceBus and HART socket.

122302E00

ServiceBus address

IS1 Ethernet CPU

R. STAHL, Germany

Modbus TCP

20-01 (00-28)

Oct 13 2008

13:01:05

CPU 0-0: IpAdr

192.23.121.7

CPU 0-0: SubNet

255.255.248.0

CPU 0-0: Gateway

192.23.121.100

CPU 0-0: MacAdr

001DF7:00:00:02

CPU 0-0: Port

S:50000 H:50001

CPU 0-0: Service

5


12303E00

Indication of the available CPU type and its status ("primary", "backup" or "noBackup")Switching to Information/Service level of the selected module.

12304E00

only for redundant CPU modules

123305

Switching to Information/Service level of the socket.

12306E00

Indication of available I/O module type in slot 1 of the BusRailSwitching to Information/Service level of the selected module.

12307E00

no I/O module in slot 2 of the BusRail available

Changes on Advanced level effect functional capability of the CPU&Power module!Changes on the Advanced level can be carried out only by qualified and authorised service personnel.

The Advanced level is password-protected.

CPU 0-0: active

9441/12-00-10

CPU 0-1:

- - - -

CPU 0-0: Socket

< >

slot 1: DOM

9475/12-08-51

slot 2: ---

< no module >



Changing Communication Addresses of the CPU & Power Module

Changing the IP Address• Press "enter" twice to switch from the System level to the

Information/Service level.✔ The following indication appears:

12309E00

• Press "up" or "dwn" until the following indication appears:

12310E00

✔ Press "enter".• The following indication appears:

12311E00

• Press "enter".✔ The first address block is marked.✔ The following indication appears:

12330E00

• Press "up" or "dwn" until the required value has been selected.

• Press "enter".✔ Modification of the first address block has been saved.✔ The second address block is marked.✔ The following indication appears:

12277E00

• Change the second, third and fourth address block similarly to the first one.

• Press "enter".✔ The following indication appears:

12313E00

• Press "enter" to confirm change of the address or "esc" to cancel this change of the address.

• The indication switches back to the Main menu of the Information/Service level.

Changing the subnet mask• Press "enter" twice to switch from the System level to the

Information/Service level.✔ The following indication appears:

12309E00


12310E00


12311E00


12314E00

• Press "enter".✔ The first address block is marked.• Press "up" or "dwn" until the required value has been

selected.Possible values:

12315E00

• Press "enter".✔ Modification of the first address block has been saved.✔ The second address block is marked.• Change the second, third and fourth address block similarly

to the first one.• Press "enter".✔ The following indication appears:

12313E00

• Press "enter" to confirm change.✔ The indication switches back to the Main menu of the

Information/Service level.

Changes of the IP address, subnet mask and Default gateway can lead to communication loss via Ethernet.Changes of communication addresses have an immediate effect on system behaviour and can lead to system malfunction.Changes of communication addresses can be carried out only by qualified and authorised service personnel.

Changed communication addresses are active immediately after they have been modified.They are saved in the non-volatile memory and are also available after reset or recommissioning.

The submenu for address settings can be accessed if the Ethernet CPU is not in the Data exchange mode.If the CPU switches to Data exchange mode while the submenu is opened, the submenu will be closed.The following indication appears:

12328E00

Change of the address can be cancelled anytime by pressing "esc".The following indication appears:

12308E00

Press "enter" to switch the indication back to the Main menu of the Information/Service level.

Holding the button pressed leads to rapid change of the value (continuously).

CPU 0-0:

< exit submenu >

discard changes?

< >no yes

CPU 0-0:Status

DataExch

CPU 0-0:Address

< >

IpAdr

192. 23.121.7

< >

IpAdr

192 23.121. 7

change

IpAdr change

192 23 121. 7

accept changes ?

< >no yes

CPU 0-0:Status

DataExch

CPU 0-0:Address

< >

IpAdr

192. 23.121.7

< >

SubNet < >

255.255.255.0

255 254 252 248 240 224 192 128 0

◄:►:

accept changes ?

< >no yes



Changing Default gateway

• Press "enter" twice to switch from the System level to the Information/Service level.

✔ The following indication appears:

12309E00


12310E00


12311E00


12474E00


12475E00

• Press "enter".✔ The first address block is marked.✔ The following indication appears:

12476E00


• Press "enter".✔ Modification of the first address block has been saved.✔ The second address block is marked.✔ The following indication appears:

12477E00

• Change the second, third and fourth address block similarly to the first one.


12313E00

• Press "enter" to confirm change of the address or "esc" to cancel this change of the address.

✔ The indication switches back to the Main menu of the Information/Service level.

Define the port for acyclic HART communication

• Press "enter" twice to switch from the System level to the Information/Service level.


12309E00


12310E00


12311E00


12478E00


12479E00



12313E00

• Press "enter" to confirm change of the port or "esc" to cancel this change of the port.

✔ The indication switches back to the Main menu of the Information/Service level.

Setup of the default gateway is required to enable access to the CPU from another Ethernet networks.Without Default gateway the CPU responses only to telegrams from its internal network addresses defined by the IP-address and the subnet mask.The Default gateway must be in the same network as the CPU.

On delivery no Default gateway is defined.Before defining the Default gateway initial value and the subnet mask are determined on the basis of the IP-address.This initial value must be adjusted to the Default gateway of the system.


CPU 0-0:Status

DataExch

CPU 0-0:Address

< >

IpAdr

192. 23.121.7

< >

Gateway

no gateway< >

Gateway

192. 23.121.100< >

Gateway

192 23.121.100

change

Gateway change

192 23 121.100

accept changes ?

< >no yes

Changes of the port settings may affect functional capability of the socket!Changes of the port settings can be carried out only by qualified and authorised service personnel.Before changing the port settings ensure that the required port is not used by another applications of the system.The port settings must correspond to the settings in the DTM.

The ports can be set in the range from 0 to 65535.


CPU 0-0:Status

DataExch

CPU 0-0:Address

< >

IpAdr

192. 23.121.7

< >

Pt HART

50001< >

Pt HART change

50001

accept changes ?

< >no yes



Display of Information of CPU Socket and Switch• Press „enter“ to switch from the System Level to the

Module Level.✔ The following indication appears:

12309E00

• Select the desired module by pressing the button “up“ or “dwn“.

• Press „enter“.✔ The indication switches to the Information/Service Level.

* Status information of the CPU Module:

Display of Information on Output/Input Modules• Press “enter“ in order to switch from the system level to the

module level.✔ The following indication is displayed:

• Select the desired module by pressing the button “up“ or “dwn“.

• Press „enter“.✔ The display switches to Information/Service level.Output/Input Modules in general:

** possible module statuses:

LCD-indication Function/display

12309E00

Status of the CPU Module (For possible status information see Table “Status Information of the CPU Module“)*

12316E00

Connection Type

12317E00

Firmeware revision, version of the boot program and hardware revision of the CPU Module

12318E00

Serial number of the CPU Module

12305E00

Switching to Information/Service Level of the socket.The following indications are displayed:Type, hardware revision and serial number of the socket

12310E00

Changing of communication addresses (see “Changing Communication Addresses of the CPU & Power Module“)

12528E00

Reading individual registers of the switch component of the CPU module (see “Display diagnostic data of the Ethernet“)

12320E00

Manual backup of the diagnostic data to the flash memory of the CPU module (“Manual backup of diagnostic data“)

12322E00

Switching to expert level (see “Expert level“)

Status information on the LCD-indication

Meaning

Hardware Error Hardware fault detected

DataExch The CPU is in Data Exchange, Configuration via DTM

NoDataExch CPU is not in Data Exchange

Config Error CPU configuration error

QuitDataExch Leaving Data Exchange

DataExchConfigAs CPU is in Data Exchange, Configuration via automation system

CPU 0-0:Status

DataExch

CPU 0-0:Status

DataExch

CPU 0-0:Protocol

Modbus TCP

CPU 0-0:Revision

20-01 (00-28)‘A’

CPU 0-0:SNo

123456-6789

CPU 0-0: Socket

< >

CPU 0-0:Address

< >

CPU 0-0:Switch

< >�

CPU 0-0:saveDiag

< >

CPU 0-0:Expert

< >

The following indications are designed identically for all Output/Input Modules.


12268E00

Indication of the slot, module type and module status**.

12269E00

Indication of firmware and hardware revision

12270E00

Indication of serial number.

Status information on the LCD-indication

Meaning Prior

IOM no response Communication with the module is not possible. The module is defective, not plugged in or the BusRail connection cable / both BusRails are defective.

1

hardware failure The module reports a hardware fault.

2

conf unequal mod Configuration fault or a false module is plugged-in

3

HW disable outp. The outputs are disconnected by means of an external switch (Outputs Off) (only with DOM 9475/2)

4

prim. Rail fail no communication over the primary BusRail data bus

5

red. Rail fail no communication over the redundant BusRail data bus

5

module OK/mode: x Module is OK. No module faults. Signal faults are still possible. In addition the configured working mode (mode:x) is displayed.

6

In case of multiple faults only the fault with the highest priority is displayed. After eliminating this fault the next fault with the next highest priority is displayed.

CPU 0-0:Address

< >

slot 2: AOM

module OK/mode:0

slot 1: AOM

FW 02-04, HW ‘E’

slot 3: AOM

SNo: 123456-7890



Digital Output Modules:

Digital Input Modules:

Analog Output Module / Analog Input Modules:

Analog Modules with HART:

In addition to general indications there are also following indications for the Digital Output Module:


12271E00

IO data. The value for channel 0 is given on the left, for channel 7 - on the right.

12272E00

Without output data safety status of the outputs is indicated.

12273E00

IO faults

12274E00

IO data and faults

In addition to general indications there are also following indications for the Digital Input Module:


12276E00

IO data. The value for channel 0 is given on the left, for channel 15 - on the right.

12273E00

IO faults

12278E00

IO data and faults

12279E00

Indication of the counter /frequency values and control bit "start" and "reset" for channel 14.

12280E00

Indication of the counter /frequency values and control bit "start" and "reset" for channel 15.

slot 1: DOM

1 1 0 0 1 0 1 1

slot 1: DOM

safety position

slot 1: DOM

. . . . . . : Open Circuit: Short circuit

1 1 0 0 1 0 1 1

. . . . . .

slot 2: DIM

1100011011011010

slot 1: DOM


1100011011011010

. . . . . .

s 3/14: 0

Counter: reset

s 3/15: 100

Counter: start

The menu for the Analog Output Modules and the Analog Input Modules is identical.For the modules AOMH 9461, AOMH 9466 and TIM R 9480 there are additional menu items (see "Analog Modules with HART" and "Temperature Input Modules").


12281E00

IO data. The value for channel 0 is given on the left, for channel 7 on the right. For outputs that have not received any valid IO data yet the safety position "s" is displayed.

12282E00

IO faults

12283E00

IO data and faults

12284E00

Indication of the IO data for individual channels. To activate the submenu press “enter“.

12285E00

Indication of the IO faults or IO data. If there is no IO value available, the safety position is displayed. Switching between channels by pressing “enter“.

For HART modules 9461 and 9466 indication of HART PV is possible.The submenu appears only if the Analog Modules are configured for HART PV transmission.Only configured HART PVs are displayed.


12286E00

the menu for HART PV indication. To activate the submenus press “enter“.

12287E00

Indication of the configured PV.Operating mode 1 = 4 PV, Operating mode 2 = 8 PV.Changing the PV by pressing “enter“.

12288E00

Indication of „not a number“

slot 3: AOM

s s

slot 3: AOM


s s

. . . . . .

slot 3: AOM

single I/O

slot 3: AOM

I/O 0: safety pos

slot 4: AIM

HART PV

slot 4: AIM

PV 1: -16.234

slot 4: AIM

PV 3: #.###



Displaying diagnostic data of the Ethernet Switch• Press “enter“ twice to switch from the System Level to the

Information/Service Level.✔ The following indication appears:

• Press “up“ or “dwn“ until the following indication appears:

• Press “enter“.✔ The following indication appears:

• Press “up“ or “dwn“ button, to select port.✔ The following indication appears:

• Press “up“ or “dwn“ button, to switch between different registers.

✔ Press “esc“, to leave submenue.For diagnosis, the following MIB counter registers can be displayed for port 5 (Ethernet CPU) and port 4 (LWL host connection):

Manual backup of diagnostic data

• Press “enter“ twice to switch from the System Level to the Information/Service Level.


12309E00

• Press “up“ or “dwn“ until the following indication appears:

12320E00

• Press “enter“ to perform a manual data backup.✔ The following indication appears:

12327E00

• Press “esc“ button, to leave submenue.

Maintenance and Servicing

The module is maintenance-free.Observe the function according to designated use.Adhere to the directives according to IEC/EN 60079-17.

RepairFor repair send the module to the responsible sales organisation (address see www.stahl.de).Repair is to be performed only by the manufacturer.

Transport and StorageTransport and storage are permitted only in the original packaging.

Disposal

0x0B RxBroadcast Rx good broadcast packets (not included: errored broadcast packets or valid multicast packets)

0x0C RxMulticast Rx good multicast packets (not included: MAC control frames, errored multicast packets or valid broadcast packets)

0x0D RxUnicast Rx good unicast packets

0x12 Rx512to1023Octets Total Rx packets (bad packets included) having a length of 512 to 1023 octets

0x18 TxBroadcastPkts Tx good broadcast packets (not included: errored broadcast packets or valid multicast packets)

0x19 TxMulticastPkts Tx good multicast packets (not included: errored multicast or valid broadcast packets)

0x1A TxUnicastPkts Tx good unicast packets

CPU 0-0:Status

DataExch

CPU 0-0:Switch

< >

MIB Cntr Port 4

< >

MIB Cntr Port 5

Reg 0B->00000000

The diagnostic data is held in the RAM during operation.Every 24 hours and in case of serious errors, the diagnostic data is backed up from the RAM to a flash memory.Backed-up diagnostic data is also available after reset or restart.If a CPU module is to be disconnected from the mains, without resulting in data loss, it must be backed up manually.

Before operating in the inside of the enclosure ensure that no electrostatic discharge is going to occur. Therefore, before operating in the inside of the enclosure touch the enclosure in order to let possible electrostatic energy discharge.

Observe the national standards for refuse disposal.

CPU 0-0:Status

DataExch

CPU 0-0:saveDiag

< >

CPU 0-0:saveDiag

saving ...



LED Indications and TroubleshootingPower Module

CPU Module

LED green "PWR IN"

LED green "PWR OUT"

Module Status Source of fault Possible troubleshooting solution

On On • Input and output voltage values are correct.

• Module is okay

none --

On Off • Input voltage is correct• Output voltage is not correct

Power module is defective. • The module to the manufacturer for check/repair

Off Off Off • No supply voltage at the Power module available or defective Power module.

• Check the power supply of the Power module.

• Check the Power module.• Replace the Power module.

The LED "LINK" indicates the Link status of the Ethernet connection.The LEDs "RUN" and "ERR" indicate the operating statuses of the CPU module.The LED "LINK" is independent from the LEDs "RUN" and "ERR".

LED green "LINK" Status Description

On • Link available The LED "Link" indicates whether there is a connection between the CPU and the next Ethernet node (switch, router, ...).No statement can be made whether the connection to the AS is functioning.

Blinks • Link available• Data exchange via Ethernet

is present

The LED "Link" indicates the telegrams being received and sent.Conclusions on, whether the CPU receives valid telegrams at its IP address are not possible.

Off • no link available No supply voltage at the CPU module is available or failure to establish connection to the next Ethernet participant.

LED green "RUN"

LED red "ERR" Module Status Description

Blinks Blinks • The CPU module boots. The firmware starts.The blinking stops after the booting procedure.If the LEDs are blinking constantly, there may be problems in the initialisation file or there is no firmware file available.

Blinks Off • no DataExchange The firmware has been started but there are no configuration data available yet.In order to start the CPU configuration has to be downloaded via the DTM.

Blinks alternately • DataExchange with AS is quit

There are valid configuration data available.The CPU can switch to DataExchange with AS.

On Off • DataExchange with AS The CPU is in DataExchange with AS.There are no summary alarms of the module available.However, signal alarms may be available. They are indicated on the module resp. in the LCD indication.

On Blinks • DataExchange with AS The CPU is in DataExchange with AS.There is a summary alarm of the module.Configuration is not correct or a false module is connected.

Blinks On • Configuration or parameter fault

Configuration fault can be eliminated only by download.

Off On • Hardware fault CPU The CPU module is defective and must be replaced.

Off Off • Off • No supply voltage at the CPU module or defective CPU module.

NoteContact the responsible sales subsidiary or our service department ([email protected]) if the fault cannot be eliminated using available troubleshooting options.



Technical DataCertificates

ATEX KEMA 08ATEX0155 XIECEx IECEx KEM 08.0035X

Explosion protectionGas explosion protection

ATEX CPU Module: E II 2 (1) G Ex d [ia] [op is T6] IIC T4Power Module and Socket: E II 2 (1) G Ex de [ia] IIC T4

IECEx CPU Module: Ex db [ia] [op isa T6] IIC T4Power Module and Socket: Ex db eb [ia] IIC T4

Dust explosion protectionATEX CPU Module: E II (1) D [Ex iaD]

Power Module and Socket: E II (1) D [Ex iaD]IECEx CPU Module: [Ex ia IIIC]

Power Module and Socket: [Ex ia IIIC]Safety Data

Connection of the BusRail intrinsically safe supply and address / data transmission of the I/O modulesConnection to the fibre optic cable

„Ex op is“ according to IEC 60079-28

Max. radiation power ( 15 mWIsolation voltage Um ( 253 V ACOther Information see certificates

Ethernet InterfaceInterface Fibre optic cable, 100BASE-FX, Ex op isCommunication protocol Modbus TCPTransfer rate max. 100 MBit/sMax. line length 2000 m

Indication and operating interface

Ethernet status LED green "LINK"CPU operation, PM LED green "RUN"CPU fault, PM, I/O LED red "ERR"Power supply PM LED green "PWR IN"Outputs PM LED green "PWR OUT"LCD indication 2 x 16 pixelSettings IP addressIndications IP-address, alarm signals / faults, data (type, revision etc.) for the levels field station, modules and

signals, input and output valuesDiagnoses

CPU & Power Module • Hardware fault• Configuration fault

I/O Modules • Internal primary bus faults• Internal redundant bus faults• No response• Configuration does not correspond to the module• Hardware fault

Further I/O modules fault indications

see Datasheets of the I/O modules

Power supply of the I/O modules via the BusRail

Voltage range 22.5 V ... 26.2 V DCMaximum current 2 A Maximum number of the I/O modules

8

Redundant supply of the I/O modules

yes (decoupled with diodes)

Undervoltage monitoring yesPower supply

Nominal voltage 24 V DCMax. nominal current consumption

approx. 3 A

Voltage range 20 V ... 35 V DCResidual ripple < 3,6 VSS

Reverse polarity protection

yes

Defined behaviour at undervoltage

yes



Construction designModule enclosure Polyamide 6GFFire protection class (UL 94)

V2

Type of Protection (IEC 60529)

IP30

ConnectionEthernet Fibre optic cable, 100BASE-FX; Multimode 62.5/125, LC-connectorPower supply Pig tail, length 5 m

Galvanic isolationbetween power supply and system components

1500 V AC

Installation conditionsAssembly type on the mounting plateInstallation position VerticalEnclosure Sheet steel or stainless steel

Ambient conditionsAmbient temperature - 20 °C ... + 65 °CStorage temperature - 40 °C ... + 80 °CMaximum relative humidity

95 % (no condensation)

Sinusoidal vibration (IEC EN 60068-2-6)

1 g in frequency range 13 ... 200 Hz

Semi-sinusoidal shock (IEC EN 60068-2-27)

15 g (3 shocks per axis and direction)

Electromagnetic compatibility

Tested to the following standards and regulations: EN 61 326-1 (1998) IEC 1000-4-1...6, NAMUR NE 21

Technical Data

Dimensional Drawings (All Dimensions in mm) - Subject to Alterations

06863E00

Ethernet CPU Module & Power Module series 9441 and 9444 with a socket series 9492

17

31

29

36 31435



Accessories and Spare PartsDesignation Version Order number Weight

kg

Media Converter Single port fibre switch of 10/100 Base-Tx (4 x RJ45 ports) to 100 Base-Fx „Ex op is“ (1 x fibre optic cable port MTRJ)

104236 1.000

4 ports fibre switch of 100 Base-Fx „Ex op is“ (4 x fibre optic cable ports MTRJ) to 100 Base-Tx (4 x RJ45 ports)

168473 0.227



EC Type Examination Certificate



IECEx Certification of Conformity


24 S-BA-9441-02-de/en-27/05/2009169128 / 944160310050www.stahl.de Operating Instructions for the IS1 system

EC Declaration of Conformity

ethernet cpu module & power module series 9441 and 9444exim.by/stahl/i9441_9444.pdf · ethernet...

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